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Yamaha Manuals
Motorcycle
WR450F(V)
Owner's service manual
Table Of Contents - Yamaha WR450F(V) Owner's Service Manual
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Table Of Contents
787
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Contents
Table of Contents
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Table of Contents
Introduction
4
Important Notice
6
F.i.m. Machine Weights
10
Weights Of Machines Without Fuel
10
Description
12
Renseignements Generaux
13
How To Read Descriptions
14
Illustrated Symbols
16
Index
18
Table Of Contents
20
General Information
26
Allgemeine Angaben
27
Machine Identification
28
Vehicle Identification Number
28
Engine Serial Number
28
Model Label
28
Identification De La Moto
29
Important Information
30
Preparation For Removal And Disassembly
30
Informations Importantes
31
Wichtige Informationen
31
All Replacement Parts
32
Gaskets, Oil Seals And O-Rings
32
Lock Washers/Plates And Cotter Pins
32
Bearings And Oil Seals
32
Circlips
34
Checking Of Connection
36
Verification Des Connexions
37
Special Tools
38
Outils Speciaux
41
Herramientas Especiales
47
Control Functions
50
Main Switch
50
Main Switch Indicator Light
50
"Engine Stop" Button
50
Fonctions Des Commandes
51
Engine
51
Moteur
51
Motor
51
Clutch Lever
52
Shift Pedal
52
Kickstarter
52
Throttle Grip
52
Bedienungselemente Und Deren Funktion
53
Funciones De Los Mandos
53
Rear Brake Pedal
54
Fuel Cock
54
Cold Starter Knob
54
Hot Starter Lever
54
Sidestand
56
Valve Joint
56
Spark Plug Wrench
56
Nipple Wrench
56
Multi-Function Display
58
Operation Buttons
58
Screen Display
58
Ecran Multifonction
59
Basic Mode
60
Changing Speedometer Display (For U.k.)
60
Setting The Time
60
Normal-Betriebsart
61
Función Básica
61
Mode De Base
61
Ajuste De La Hora
61
Uhr Stellen
61
Changing Odometer And Tripmeter A/B
62
Changeover To Basic Mode/Race Mode
62
Changeover From Basic Mode To Race Mode
62
Returning To Basic Mode From Race Mode
64
Race Mode
64
Putting Measurement On Standby
64
Manual Start
64
Correcting Tripmeter A
68
Resetting Measurement Data
68
Resetting Tripmeter A
68
Resetting Tripmeter A (Trip A) And Timer
68
Function Diagram
70
Fuel
72
Carburant
73
Starting And Break-In
74
Starting A Cold Engine
74
Air Filter Maintenance
74
Puesta En Marcha Y Rodaje
75
Mise En Marche Et Rodage
75
Starten Und Einfahren
75
Starting A Warm Engine
78
Restarting An Engine After A Fall
78
The Engine Fails To Start
78
Break-In Procedures
80
Torque-Check Points
80
Points De Verification Des Couples De Serrage
83
Anzugsdrehmomente Kontrollieren
84
Cleaning And Storage
86
Limpieza Y Almacenamiento
87
Nettoyage Et Remisage
87
Pflege Und Lagerung
87
Storage
88
General Specifications
90
Chassis
91
Maintenance Specifications
93
Lubrication Chart
99
Electrical
107
General Torque Specifications
109
Definition Of Units
109
Caracteristiques Generales
110
Caracteristiques D'entretien
113
Caracteristiques Generales De Couple
129
Definition Des Unites
129
Technische Daten
130
Fahrwerk
131
Allgemeine Technische Daten
132
Allgemeine Anzugsmomente
149
Especificaciones Generales
150
Especificaciones De Mantenimiento
153
Especificaciones Generales De Apriete
169
Lubrication Diagrams
170
Diagrammes De Lubrification
171
Diagramas De Engrase
171
Cable Routing Diagram
174
Diagramme D'acheminement Des Cables
175
Kabelführungsdiagram Me
175
Diagrama De Cableado
175
Radiateur
179
Carburateur
183
Maintenance Intervals
188
Regular Inspection And Adjustments
188
Culasse
191
De Soupapes
191
Filtre A Huile, Pompe
192
Regelmässige Wartungs- Und Einstellarbeiten
194
Intervalos De Mantenimiento
197
Pre-Operation Inspection And Maintenance
200
General Inspection And Maintenance
200
Routinekontrolle Vor Fahrtbeginn
202
Revisión Previay Mantenimiento
203
Coolant Level Inspection
204
Coolant Replacement
204
And Side Covers
206
Handling Notes Of Coolant
208
Radiator Cap Inspection
210
Radiator Cap Opening Pressure Inspection
210
Cooling System Inspection
212
Clutch Adjustment
214
Throttle Cable Adjustment
214
Throttle Lubrication
216
Hot Starter Lever Adjustment
216
Air Filter Cleaning
218
Engine Oil Level Inspection
222
Engine Oil Replacement
226
Cambio De Aceite Del Motor
227
Idle Speed Adjustment
230
Tion
230
Valve Clearance Adjustment
232
Intake
240
Exhaust
240
Spark Arrester Cleaning
244
Arriere
245
Brake System Air Bleeding
246
Chasis
247
Front Brake Adjustment
248
Brake Lever Position Adjustment Steps
248
Rear Brake Adjustment
250
Front Brake Pad Inspection And Replacement
250
Fourche
253
Rear Brake Pad Inspection And Replacement
254
Rear Brake Pad Insulator Inspection
258
Brake Fluid Level Inspection
258
Sprockets Inspection
260
Drive Chain Inspection
260
Drive Chain Slack Adjustment
264
Drive Chain Stopper Inspection
266
Front Fork Inspection
266
Front Fork Oil Seal And Dust Seal Cleaning
266
Front Fork Internal Pressure Relieving
268
Front Fork Rebound Damping Force Adjustment
268
Front Fork Compression Damping Force Adjustment
270
Rear Shock Absorber Inspection
272
Rear Shock Absorber Spring Preload Adjustment
274
Rear Shock Absorber Rebound Damping Force Adjustment
276
Rear Shock Absorber Low Compression Damping Force Adjustment
278
Rear Shock Absorber High Compression Damping Force Adjustment
280
Tire Pressure Check
282
Spokes Inspection And Tightening
282
Wheel Inspection
282
Steering Head Inspection And Adjustment
284
Lubrication
290
Lenker
291
Spark Plug Inspection
292
Sistema Eléctrico
293
Ignition Timing Check
294
Battery Inspection And Charging
296
Charging Method Using A Variable Voltage Charger
304
Fuse Inspection
312
Replacing The Headlight Bulbs
314
Adjusting The Headlight Beams
316
Seat, Fuel Tank And Side Covers
318
Removal Points
320
Side Cover
320
Exhaust Pipe And Silencer
322
Tubo De Escape Y Silenciador
323
Inspection
324
Tubo De Escape
325
Y Silenciador
325
Radiator
326
Radiador
327
Handling Note
328
Carburetor
332
Carburador
333
Carburetor Disassembly
334
Needle Valve
340
Throttle Valve
340
Jet Needle
340
Float Height
340
Float
342
Starter Plunger
342
Accelerator Pump
344
Air Cut Valve
344
Accelerator Pump Timing Adjustment
352
Carburetor Installation
354
Air Induction System
358
Sistema De Inducción De Aire
361
Camshafts
362
Cylinder Head Cover
362
Ejes De Levas
367
Camshaft Sprocket
370
Decompression System
372
Timing Chain Tensioner
372
Cylinder Head
380
Culata
381
Valves And Valve Springs
388
Soupapes Et Ressorts De Soupapes
389
Ventile Und Ventilfedern
389
Valve Lifter And Valve Cotter
390
Válvulas Y Muelles De Válvulas
391
Valve Inspection
392
Valve Spring
400
Valve Lifter
400
Cylinder And Piston
406
Zylinder Und Kolben
407
Piston
408
Piston Ring
408
Cilindro Y Pistón
409
Piston Pin
414
Clutch
418
Embrague
419
Clutch Boss
422
Clutch Housing And Boss
422
Primary Driven Gear
422
Clutch Spring
422
Friction Plate
424
Clutch Plate
424
Push Lever
424
Oil Filter, Water Pump And Crankcase Cover (Right)
432
Filtro De Aceite
433
Impeller Shaft
436
Oil Seal
436
Crankcase Cover (Right)
440
Y Tapa Del Cárter
441
Kick Crank
442
Water Pump Housing
442
Oil Filter
444
Balancer
446
Compensador
447
Balancer Drive Gear And Balancer Driven Gear
448
Primary Drive Gear, Balancer Drive Gear And Balancer Driven Gear
448
Oil Pump
452
Bomba De Aceite
453
Kick Axle And Shift Shaft
460
Arbre De Kick Et Axe De Selecteur
461
Kickhebelwelle Und Schaltwelle
461
Eje Del Pedal De Arranque Y Eje Del Cambio
461
Kick Axle Assembly
464
Shift Guide And Shift Lever Assembly
464
Kick Axle And Ratchet Wheel
464
Kick Gear, Kick Idle Gear And Ratchet Wheel
464
Eje Del Pedal De Arranque
465
Shift Shaft
466
Stopper Lever
466
Segment
466
Y Eje Del Cambio
467
Kick Idle Gear
472
Ac Magneto And Starter Clutch
474
Magneto Ca Y Embrague Del Motor De Arranque
475
Lichtmaschine Und Starterkupplung
475
Rotor
478
Ac Magneto
478
Woodruff Key
478
Starter Clutch
480
Torque Limiter
480
Engine Removal
488
Desmontaje Del Motor
489
Motor Demontieren
489
Drive Sprocket
494
Engine Installation
496
Brake Pedal
496
Crankcase And Crankshaft
500
Cárter Y Cigüeñal
501
Carter Moteur Et Vilebrequin
501
Crankcase Bearing
504
Caja De Cambios, Leva
505
De Cambio Y Horquilla
505
Crankcase
506
Crankshaft
508
Crankshaft Bearing
508
Timing Chain And Timing Chain Guide
508
Oil Strainer
510
Oil Delivery Pipe 2
510
Transmission, Shift Cam And Shift Fork
518
De Cambio
519
Shift Fork, Shaft Cam And Transmission
520
Gears
520
Shift Fork, Shift Cam And Segment
522
Transmission
522
Front Wheel And Rear Wheel
528
Rueda Delantera
529
Roue Avant Et Roue Arriere
529
Rear Wheel
530
Y Rueda Trasera
531
Wheel Bearing (If Necessary)
532
Wheel
532
Wheel Axle
534
Brake Disc
534
Front Wheel
536
Front Brake And Rear Brake
546
Freno Delantero
547
Frein Avant Et Frein Arriere
547
Y Freno Trasero
549
Caliper Disassembly
550
Master Cylinder Disassembly
552
Brake Fluid
554
Caliper Piston
554
Piston Seal Kit
556
Master Cylinder
556
Caliper
558
Brake Hose
558
Front Caliper
560
Rear Caliper
562
Master Cylinder Kit
564
Front Master Cylinder
566
Rear Master Cylinder
568
Front Brake Hose
570
Front Fork
578
Horquilla Delantera
579
Cap Bolt
582
Inner Tube
584
Damper Rod
584
Base Valve
586
Fork Spring
586
Outer Tube
586
Front Fork Assembly
588
Handlebar
604
Manillar
605
Steering
618
Dirección
619
Ring Nut
622
Bearing (Lower)
622
Bearing Race
622
Steering Shaft
622
Bearing And Bearing Race
624
Under Bracket
624
Swingarm
632
Basculante
633
Swingarm Disassembly
634
Cap
636
Relay Arm
636
Connecting Rod
638
Bearing And Oil Seal
638
Rear Shock Absorber
648
Amortiguador Trasero
649
Et Caches Lateraux
649
Tube D'echappement Et Silencieux
649
Amortisseur Arriere
651
Notes On Disposal
654
Electrical Components And Wiring Diagram
666
Partie Electrique
667
Composants Electriques
667
Et Schema De Cablage
667
Map-Controlled Cdi Unit
668
Function Of Component
668
Principal Of 3-Dimensional Control
668
Ignition System
668
Boitier Cdi Commande
669
D'admission
669
Unidad Cdi Controlada Por Mapa
671
Systeme D'allumage
673
Sistema De Encendido
675
Spark Gap Test
676
Couplers, Leads And Ignition Coil Connection Inspection
676
"Engine Stop" Button Inspection
676
Main Switch Inspection
678
Ignition Coil Inspection
678
Ac Magneto Inspection
680
Neutral Switch Inspection
680
Cdi Unit Inspection
680
Electric Starting System
682
Starting Circuit Cut-Off System Operation
682
Demarrage
683
Demarrage Electrique
683
Couplers And Leads Connection Inspection
688
Starter Motor Operation
688
Starting Circuit Cut-Off Relay Inspection
688
Starter Relay Inspection
690
Clutch Switch Inspection
690
Diode Inspection
692
Start Switch Inspection
692
Starter Motor
694
Inspection And Repair
698
Charging System
704
Systeme De Charge
705
Sistema De Carga
707
Charging Voltage Inspection
708
Tps (Throttle Position Sensor) System
710
Systeme Tps
711
Drosselklappensensor
712
Tps Replacement And Adjustment
716
Vergaser
717
Tps Input Voltage Inspection
720
Lighting System
722
Beleuchtungsanlage
724
Signaling System
728
Systeme De Signalisation
729
Signalanlage
730
Sistema De Señalización
731
Kabelanschlüsse Kontrollieren
733
Multifunktionsanzeige
733
Tuning
738
Carburetor Setting
738
Abstimmung
739
Reglaje
739
Atmospheric Conditions And Carburetor Settings
740
Effects Of The Setting Parts On The Throttle Valve Opening
742
Main System
742
Main Jet Adjustment
744
Effects Of Changing The Main Jet (Reference)
744
Pilot Jet Adjustment
744
Effects Of Adjusting The Pilot Jet (Reference)
744
Jet Needle Groove Position Adjustment
746
Effects Of Changing The Jet Needle Groove Position (Reference)
746
Jet Needle Adjustment
746
Effects Of Changing The Jet Needle
748
Leak Jet Adjustment
748
Relationship With Throttle Opening
750
Carburetor Setting Parts
750
Examples Of Carburetor Setting Depending On Symptom
752
Kraftstoff
754
Combustible
755
Selection Of The Secondary Reduction Ratio
756
Drive And Driven Sprockets Setting Parts
758
Tire Pressure
758
Front Fork Setting
760
Change In Level And Characteristics Of Fork Oil
760
Teleskopgabel
761
Spring Preload Adjustment
762
Setting Of Spring After Replacement
764
Front Fork Setting Parts
766
Rear Suspension Setting
768
Choosing Set Length
768
Federbein
773
Rear Shock Absorber Setting Parts
774
Suspension Setting
776
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