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FZ-16 2015
Yamaha FZ-16 2015 Manuals
Manuals and User Guides for Yamaha FZ-16 2015. We have
1
Yamaha FZ-16 2015 manual available for free PDF download: Service Manual
Yamaha FZ-16 2015 Service Manual (268 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 8.1 MB
Table of Contents
Specification
3
Symbols
5
Table of Contents
6
General Information
7
Vehicle Identification Number
8
Engine Serial Number
8
Multi-Function Display
9
Fuel Meter
9
Gaskets, Oil Seals Rings and Pins
10
Preparation for Removal and Disassembly
10
Replacement Parts
10
Bearings and Oil Seals
11
Sealing Rings
11
Checking the Connections
12
Special Tools
13
Herramientas Especiales
14
Specifications
17
Especificaciones Generales
18
Engine Specifications
19
Chassis Specifications
26
Electrical
29
General of Torque
31
Torque
31
Motor Torque
32
Sequence Cylinder Head Tightening
34
Tightening Sequence Clutch Cover
34
Torque Sequence Magneto Cover
34
Crankcase Tightening Sequence
35
Pares de Apriete
36
Lubrication Points and Lubricant Types
38
Lubrication System Tables and Charts
41
Table of Engine Oil Lubrication
41
Lubrication Diagrams
42
Inspections
52
Periodic Maintenance and Adjustment
52
Periodic Maintenance
54
Adjusting the Valve Clearance
56
Motor
56
Engine Idle Adjustment
57
CO Measurement and Adjustment
58
Free Play Adjustment Throttle Cable
59
Checking the Spark
60
On Inspection Time
60
Measuring the Compression Pressure
61
Checking the Engine Oil Level
62
Engine Oil Change
62
Free Play Adjustment Cable Clutch
63
Cleaning the Air Filter Element
64
Check the Exhaust System
65
Connecting the Air Filter Box
65
Verify the Breather Tube Head
65
Check the Filter of the Fuel Tap
66
Adjusting the Rear Brake Drum
67
Checking the Front Brake Pads
68
Chassis
67
Checking the Brake Fluid Level
67
Bleeding the Hydraulic Brake System
68
Checking the Rear Brake Bands
68
Switch Adjustment Rear Brake Light
68
Clearance Adjusting the Drive Chain
69
Lubricating the Drive Chain
70
Checking and Adjusting the Steering
71
Checking the Front Fork
72
Tire Inspection
72
Checking the Wheels
73
Inspection and Lubrication. Cables
73
Lubrication Clutch Lever
73
Adjusting the Rear Shock
74
Lubricating the Brake Lever
74
Lubricating the Rear Suspension
74
Lubrication Pedals
74
Lubrication Sidestand
74
BEAM ADJUSTMENT of Farola
76
Change of Light Auxiliary
76
To Replace the Rear Light
77
Changing the Light Bulb
77
General Chassis
80
Removing the Fuel Tank
81
Removing the Lamp and the Meter
82
Removing the Air Filter
83
Installing the Air Filter Box
84
Front Wheel
85
Removing the Front Wheel and the Brake Disc
85
Disassembly of the Front Wheel
86
Removing the Front Wheel
87
Front Wheel Disassembly
87
Verification Front Wheel
87
Front Wheel Assembly
88
Front Wheel Assembly (Disc)
88
Removal of the Rear Wheel and the Brake Band Carrier
91
Rueda Trasera
91
Disassembly of the Rear Wheel
92
Removing the Rear Wheel (Drum)
93
Verification Rear Wheel
93
Checking the Rear Wheel
93
Checking and Replacing the Gear Rear Wheel
93
Rear Wheel Assembly (Drum)
94
Freno Delantero
95
Disassembly of the Front Brake Pads
95
Front Brake
95
Removing the Front Brake Master Cylinder
96
Disassemble the Front Brake Master Cylinder
97
Checking the Front Brake Disc
98
Replacing the Front Brake Pads
99
Removing the Front Brake Caliper
100
Disassembly Caliper
100
Checking the Brake Caliper
100
Assembly Front Brake Caliper
101
Removal of Front Brake Master Cylinder
102
Checking the Front Brake Master Cylinder
102
Assembly Front Brake Master Cylinder
102
Installing the Front Brake Master Cylinder
102
Rear Brake
105
Disassembly of the Bands
105
Freno Trasero
105
Removing the Handlebar
109
Handle Removal
111
Handle Assy
111
Handlebar Verification
111
Front Fork
114
Removing the Fork Legs
114
Horquilla Delantera
114
Disassemble the Front Fork Legs
115
Removal of Front Fork Bars
117
Checking the Front Fork Bars
118
Bars Assy Front Fork
118
Steering
122
Disassembly of the Steering Column
122
Bottom Bracket Removal
124
Checking the Steering
124
Assembly of the Steering
124
Amortiguador Trasero
126
Removing the Rear Shock
126
Rear Shock
126
Checking the Rear Shock
127
Tilting
128
Removing the Rocker
128
Swingarm Removal
130
Swingarm Assy
130
Drive Chain
132
Removing the Drive Chain
132
Checking the Drive Chain
133
Assembly Drive Chain
134
Motor
135
Engine Removal
138
Muffler Removal
138
Desmontaje del Motor
138
Disconnect Cables and Connectors
139
Arm Assembly of Changes
141
Engine Mounting
141
Head
142
Removing the Cylinder Head
142
Removing the Head
144
Head Inspection
144
Inspection Camshaft Sprocket and Chain Guide Distribution
145
Inspection of Tension Distribution Chain
145
Inspection System Decompression
146
Cylinder Assembly
146
Camshaft
149
Removing the Rocker Arms and Camshaft
149
Camshaft Inspection
150
Checking the Rocker Rocker and Axles
150
Assembly Camshaft and Rocker
151
Valves and Valve Springs
152
Removing the Valves and Valve Springs
152
Removing the Valves
153
Checking the Valve Seats
154
Valve Assembly
156
Cylinder and Piston
158
Removing the Cylinder and Piston
158
REMOVAL Cylinder and Piston
159
INSPECTION Cylinder and Piston
159
Checking the Piston Rings
160
Inspection Piston Pin
161
Install Piston and Cylinder
161
Removing the Magneto and Starter Clutch
163
Magneto and Starter Clutch
163
Magneto Removal
165
Starter Clutch Removal
165
Starter Clutch Inspection
165
Mounting Magneto
166
Starter Clutch Assembly
166
Electric Start
168
Removing the Starter Motor
168
Disassemble the Starter
169
Starter Removal
170
Starter Inspection
170
Starter Assy
171
Clutch
172
Removing the Clutch Cover
172
Clutch Removal
173
Removing the Push Lever
174
Inspection of Records of Friction
175
Checking the Clutch Springs
176
Checking the Clutch Bell
176
Pressure Plate Inspection
176
Primary Drive Gear Inspection
176
Primary Driven Gear Inspection
177
Clutch Assembly
177
Oil Pump
180
Removing the Oil Pump
180
Bomba de Aceite
180
Disassembly of the Oil Pump
181
Checking the Oil Pump
182
Assembly Oil Pump
182
Mount Oil Pump
183
Shift Shaft
184
Removing the Shift Shaft and Lever Stop
184
Shift Shaft Inspection
185
Inspection Stop Lever
185
CHANGES Shaft Assembly
185
Balancer Sprocket
186
Removing the Balancer Sprocket and Primary Drive Gear
186
Assembly Primary Balancer Driven Gear
188
Mount Balancer Gears and Gear Primary Conductor
188
Carter
190
Crankcase Separation
190
Dismantling of Bearings and Oil Seals
192
Inspection of Bearings and Oil Seals
193
Inspection Oil Strainer
193
Casing Inspection
193
Bearing Retainer Assembly
194
Crankcase Assembly
194
Crankshaft
195
Remove Crankshaft and Balancer
195
Crankshaft Inspection
196
Crankshaft Assembly
196
Transmission
198
Disassembly of the Main Shaft
199
Drive Shaft Disassembly
200
Checking the Shift Forks
201
Drum Inspection of Changes
201
Checking the Clutch Push Rod
202
Main Shaft Assembly and Drive Shaft
202
Assembly Shift Forks Drum and Changes
202
Fuel System
204
Carburetor
204
Disassembling the Carburetor
205
Disassemble the Carburetor
206
Carburetor Disassembly
209
Carburetor Assy
210
Carburetor Assembly
212
Measuring and Adjusting the Fuel
212
Inspection Fuel Wrench
212
Air Induction System
213
Removing the Air Induction System
214
Inspection System Air Induction
215
Air Switching Valve
215
Electrical
217
Circuit Diagram
218
Sistema de Encendido
219
Troubleshooting
220
The Ignition System Is Not Working (no Spark or Intermittent Spark)
220
System Operation Start Circuit Court
224
The Starter Does Not Turn
226
Sistema de Carga
229
The Battery Is Not Charging
230
Signalling System Verification
236
Horn Does Not Sound
236
The Brake Light / Rear Does Not Light
237
The Turn Indicator Light, Indicator Light Turning, both or no Flash
237
The Neutral Indicator Light Does Not Light
238
The Fuel Gauge Is Not Working
238
Self-Diagnosis Function
240
Identification Code Fault Warning Light Engine Trouble
240
Fault Code Table
241
Verification Bulb Warning Light Engine Trouble
241
Troubleshooting Method
241
Troubleshooting Details
242
Component: Throttle Position Sensor
243
The Throttle Position Sensor Is Attached
243
The Signals Received from the Speed Sensor Is Not Normal
244
Electrical Components
245
Switch Inspection
247
Checking the Bulbs and Sockets of Bulbs
250
Types of Bulbs
250
Checking the Fuse
251
Checking and Charging
251
Verification of Relay Turn Signal
255
Starter Cut Relay
255
VERIFICATION Plug Cap
256
Checking the Ignition Coil
256
Verification of the Distance
257
Sensor Check Crankshaft Position
257
Checking the Starter Operation
257
Checking the Stator Coil
258
Checking the Regulator / Rectifier
258
Speaker Verification
259
Checking the Fuel Gauge
259
Checking the Throttle Position Sensor
260
Checking the Speed Sensor
260
Troubleshooting
261
Starting Failures
262
Improper Engine Idling
262
Shift Pedal Does Not Move
263
Jumping Gears
263
Overheating
263
Poor Performance Brake
264
Front Fork Failure
264
Unstable Handling
264
Failure of Lighting System or Signalling
265
The Front Light Does Not Light
265
Streetlight Bulb Cast
265
Bulb Taillight / Brake Light Cast
265
Wiring Diagram
266
Diagrama de Cableado
267
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