Table of Contents
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Contents
Introduction .................................................................. 2
Safety ........................................................................... 4
Safe Operating Practices........................................... 4
Toro Mower Safety .................................................. 6
Sound Power Level .................................................. 6
Sound Pressure Level-Model 30602 ........................... 7
Sound Pressure Level-Model 30604 ........................... 7
Vibration Level ...................................................... 7
Engine Emission Certification................................... 7
Safety and Instructional Decals ................................. 8
Setup ...........................................................................15
1 Greasing the Machine ...........................................15
2 Replacing the Warning Decal .................................15
Product Overview .........................................................16
Controls ...............................................................16
Fore and Aft Adjusting Lever ...................................17
Seat Arm Rest Adjusting Knob.................................17
Seat Back Adjusting Lever .......................................17
Weight gauge .........................................................17
Weight Adjusting Lever ...........................................17
Wind Shield Wiper Switch .......................................17
Air Conditioning Switch ..........................................17
Fan Control ...........................................................17
Temperature Control ..............................................17
Wind Shield Latch ..................................................18
Rear Window Latch ................................................18
Accessing the Protected Menu Settings ......................21
To Set the Auto Idle................................................21
To Set the Maximum Allowed Mow Speed..................21
Speed ................................................................21
Specifications ........................................................22
Attachments/Accessories........................................22
Operation ....................................................................23
Before Operating ...................................................23
Adjusting the Mirrors..............................................31
Aiming the Headlights ............................................31
Starting and Stopping the Engine..............................31
Smart Power ..........................................................32
Reversing Fan Operation .........................................32
Auto Idle...............................................................32
Mow Speed............................................................32
Transport Speed.....................................................32
Checking the Interlock Switches ...............................32
Using the Rollover Protection System (ROPS) ............33
Pushing or Towing the Machine................................33
Jacking Points ........................................................34
Tie Downs ............................................................34
Operating Characteristics ........................................34
Operating Tips ......................................................34
Maintenance .................................................................36
Recommended Maintenance Schedule(s) ......................36
Service Interval Chart .............................................37
Lubrication ...............................................................38
Greasing the Bearings and Bushings ..........................38
Engine Maintenance ..................................................40
Air Cleaner Maintenance .........................................40
Servicing the Engine Oil and Filter............................41
Fuel System Maintenance ...........................................42
Servicing the Fuel System ........................................42
Servicing the Water Separator ..................................42
Electrical System Maintenance ....................................43
Battery Care...........................................................43
Fuses ....................................................................44
Drive System Maintenance .........................................45
Adjusting the Traction Pedal Angle ...........................45
Changing the Planetary Gear Drive Oil ......................45
Changing the Rear Axle Lubricant.............................46
Checking the Rear Wheel Toe-In ..............................46
Changing the Front Tires.........................................46
Cooling System Maintenance ......................................47
Servicing the Engine Cooling System ........................47
Brake Maintenance ....................................................47
Adjusting the Service Brakes ....................................47
Belt Maintenance ......................................................48
Servicing the Alternator Belt ....................................48
Servicing the Compressor Belt .................................48
Re-tensioning the Blade Drive Belts ..........................49
Replacing the Blade Drive Belt .................................49
Hydraulic System Maintenance ....................................50
Changing the Hydraulic Fluid...................................50
Replacing the Hydraulic Filters .................................50
Checking the Hydraulic Lines and Hoses....................51
Adjusting the Counterbalance Pressure......................51
Mower Maintenance ...................................................52
Upright .............................................................52
Pivoting the Front Cutting Unit Down.......................52
Adjusting the Cutting Unit Pitch ...............................52
Servicing the Castor Arm Bushings ...........................53
Servicing the Castor Wheels and Bearings ..................53
Replacing the Cutting Unit Hinge Covers ...................54
Blade Maintenance .....................................................55
Checking for a Bent Blade........................................55
Removing and Installing the Cutter Blade(s) ...............55
Inspecting and Sharpening the Cutter Blade(s) ............55
Correcting Cutting Unit Mismatch ............................56
Cab Maintenance .......................................................57
Cleaning the Cab Air Filters .....................................57
Cleaning the Air Conditioning Coil ...........................58
Cleaning the A/C Condenser Screen .........................58
Storage ........................................................................59
Preparing for Seasonal Storage .................................59
Schematics ...................................................................60
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