20-P-0001, 20-P-0002, 20-P-0003, 20-P-0004, 20-P-0005, 20-P-0006, 20-P-0007, 20-P-0008, 20-P-0009, 20-P-0010, 20-P-0011, 20-P-0012, 20-P-0013, 20-Q-0001,

20-Q-0003, 20-Q-0004, 20-Q-0006, 20-Q-0007, 20-Q-0009, 20-Q-0010, 20-Q-0011, 20-Q-0012, 20-Q-0013, 20-Q-0014, 20-Q-0015, 20-Q-0016, 20-Q-0017, 20-Q-0018,

20-Q-0018, 20-Q-0019, 20-Q-0020, 20-Q-0021, 20-Q-0040, 20-Q-0041, 20-Q-0043, 20-Q-0044, 20-Q-0045, 20-Q-0046, 20-Q-0047, 20-Q-0048, 20-Q-0049, 20-Q-0050,

20-Q-0051, 20-Q-0052, 20-Q-0054, 20-Q-0057, 0-Q-0058, 20-Q-0059, 20-Q-0060, 20-Q-0063, 20-Q-0064, 20-Q-0066, 20-Q-0068, 20-Q-0069, 20-Q-0080, 20-Q-0081,

IMPORTANT

READ CAREFULLY BEFORE USE

KEEP SAFE TO CONSULT AT A LATER DATE

20-Q-0082, 20-Q-0090, 20-X-0001, 20-Y-0002, 20-Y-0003, 0-Y-0007, 20-Y-0008, 20-Y-0009, 20-Y-0010, 20-Y-0011

MY20H02-12 • 1.0 • 12. June 2019

Table of Contents

Summary of Contents for Bosch HERCULES E-Imperial I-F8

Page 1 TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS IMPORTANT READ CAREFULLY BEFORE USE KEEP SAFE TO CONSULT AT A LATER DATE Forward Pedelecs E-Imperial I-F8, E-Imperial I-R8, E-Imperial I-10, E-Imperial 180 S R8, E-Imperial 180 S F8, E-Imperial 180 S 9, E-Joy F7, E-Joy R7, Futura Comp I-10, Futura Pro I-F14, Futura Pro I-F360, Futura Pro I-11, Futura Sport I-F8, Futura Sport I-8, Futura Sport I-9, Futura Fold I-F8, Futura Fold I-R8, Montfoort F7, Montfoort Del I-F8, Montfoort Plus F8, Rob Cargo R7, Rob Cross Sport 12.1, Rob Cross Sport 12.1 Str, Rob Fold F8, Rob Fold R8, Rob Fold 10, Rob Fold I-F8, Rob Fold I-R8, Rob Fold Carbon, Robert/a Pro I-R8, Robert/a Deluxe I-F8,...
Page 2: Table Of Contents
PowerTube battery Requirements for the rider 3.4.12 Intuvia display Protection for vulnerable groups 3.4.13 USB port Data privacy 3.4.14 BOSCH Pedelec ABS BAS100 Personal protective equipment 3.4.15 Emissions Safety markings and safety instructions 13 3.4.16 Tightening torque Emergency Environmental requirements 2.8.1...
Page 3 Contents Storing Magura brake lever 4.3.1 Break in operation 6.3.5 Adjusting the suspension of the 4.3.1.1 Preparing a break in operation Suntour fork 4.3.1.2 Taking out of operation 6.3.5.1 Adjusting the negative deflection Assembly 6.3.5.2 Adjusting the air suspension fork Required tools negative deflection Unpacking...
Page 4 Contents 6.10.5 Dual charging 6.15.3.3 eShift with Shimano DI2 automatic 6.10.5.1 Charging process when two batteries hub gears are used 6.15.3.4 eShift with NuVinci H|Sync/enviolo 6.10.5.2 Charging process when one battery is with Optimized H|Sync used 6.15.3.5 eShift with Rohloff E-14 6.10.6 Waking the battery Speedhub 500/14...
Page 5 Nameplate 3.4.12 Intuvia display 1.9.1 Information on the nameplate 3.4.13 USB port Safety General warnings 3.4.14 BOSCH Pedelec ABS BAS100 Toxic substances 3.4.15 Emissions Requirements for the rider 3.4.16 Tightening torque Protection for vulnerable groups Environmental requirements Data privacy Description of controls and screens Personal protective equipment 3.6.1...
Page 6 Contents 3.6.4.1 Riding light symbol 6.3.2.2 Height-adjustable seat post 3.6.4.2 Level of assistance 6.3.2.3 Adjusting the seat position 3.6.4.3 Motor power used 6.3.3 Adjusting the handlebars 3.6.4.4 Battery level indicator 6.3.3.1 Adjusting the stem 3.6.4.5 Gear recommendation 6.3.3.2 Adjusting the height of the handlebars 3.6.4.6 Tachometer screen 6.3.3.3...
Page 7: Structure Of The Fox Rear Frame
Contents Using the pannier rack 6.14.5 Adjusting the rebound in a Rock 6.10 Rechargeable battery Shox damper 6.10.1 Frame battery 6.14.6 Adjusting the compression in a 6.10.1.1 Removing the frame battery Rock Shox damper 6.10.1.2 Inserting the frame battery 6.15 Gear shift 6.10.2 Pannier rack battery...
Page 8 Contents 7.4.10 Gear shift 7.4.11 Stem 7.4.12 USB port 7.4.13 Checking the chain tension 7.4.14 Checking the handlebar grip position Maintenance Axle with quick release 8.1.1 Checking the quick release Adjusting the gear shift 8.2.1 Cable-operated gear shift, single-cable 8.2.2 Cable-operated gear shift, dual-cable 8.2.3...
Page 9: Manufacturer
About these operating instructions About these operating instructions Manufacturer Thank you for your trust! HERCULES pedelecs are sporting equipment of The pedelec manufacturer is: the highest quality – you have made a good HERCULES GMBH choice. Your specialist dealer has advised you Longericher Straße 2 and assembled your product.
Page 10: Identifying The Operating Instructions
About these operating instructions Identifying the operating Type no. Model Pedelec type instructions 20-Q-0018 Futura Sport I-9 City and trekking bicycle You will find the operating instructions 20-Q-0018 Futura Sport I-9 City and trekking bicycle identification number at the bottom left-hand side 20-Q-0019 Futura Sport I-8 City and trekking bicycle...
Page 11: Instruction, Training And Customer Service
About these operating instructions 1.7.1 Instruction, training and customer 1.7.4 Safety markings service The following safety markings are used on the The supplying specialist dealer will provide pedelec's nameplates: customer service. Contact details can be found on the back page of these operating instructions and General warning on the data sheet.
Page 12: Nameplate
About these operating instructions Nameplate The nameplate is situated on the frame. You will information on the nameplate. find the precise position of the nameplate in Figure 2. You will find thirteen pieces of HERCULES GmbH Longericher Str. 2 50739 Köln, Germany Typ: 20-16-0001 EPAC...
Page 13: Information On The Nameplate
About these operating instructions 1.9.1 Information on the nameplate Alongside the warnings, product nameplates also contain other important information about the pedelec: Read the instructions Separate collection of electrical and electronic devices Separate collection of batteries Must not be thrown into fire (burning prohibited) Battery must not be opened Device of protection class II...
Page 14: Safety
Safety Safety General warnings WARNING WARNING  Avoid wide temperature fluctuations. Risk of fire and explosion due to faulty battery  Do not use the battery at altitudes higher than 2,000 m. The safety electronics on a damaged or faulty battery may fail.
Page 15: Toxic Substances
Safety Toxic substances CAUTION WARNING Risk of fire and explosion due to penetration by water Intoxication from suspension oil The battery is only protected from simple spray Suspension oil in the rear frame damper is toxic to water. Penetration by water can cause a short the touch, irritates respiratory tracts and causes circuit.
Page 16: Requirements For The Rider
Ask a During maintenance, the pedelec is connected to specialist dealer for more information. the diagnosis tool and data is transferred to Bosch Pedelec Systems (Robert Bosch GmbH) about the Environmental hazard posed by oil and...
Page 17: Emergency
Safety After skin contact Symbol Explanation Remove any solid particles immediately. Rinse Read the instructions the affected area with plenty of water for at least 15 minutes. Then dab the affected skin gently. Do Separate collection of electrical not rub dry. Remove contaminated clothing and electronic devices immediately.
Page 18: Leaking Fluids
Safety 2.8.4 Leaking fluids 2.8.4.1 Brake fluid  The brake system must be repaired immediately if brake fluid leaks out. Contact your specialist dealer about repair.  Dispose of leaking brake fluid in an environmentally responsible way in accordance with statutory regulations. Ask a specialist dealer for more information.
Page 19: Overview
Overview Overview 14 15 16 Figure 2: Pedelec viewed from the right, Futura Sport I F8 used as example Front wheel Pannier rack Fork Rear light and reflector Front guard Rear guard Headlight Rear wheel Handlebars Chain Stem Chain guard Frame Frame number Seat post...
Page 20: Description
Overview Description 3.1.1 Wheel and suspension Figure 4: Pedelec without suspension (1) and with suspension (2) when riding over an obstacle The suspension prevents an impact, such as one caused by a stone lying in the bike's path, from being channelled directly into the rider's body via the fork.
Page 21: Steel Suspension Fork Structure
Overview 3.1.2.1 Steel suspension fork structure 3.1.2.2 Air suspension fork structure The pedelec's fork features both air suspension and a compression damper plus a rebound damper in some cases. Figure 5: Example showing Suntour fork The stem and handlebars are fastened to the fork steerer (1).
Page 22: Damper
Overview 3.1.2.3 Structure of the FOX rear frame IFP (internal floating piston) damper Air valve Air chamber The rear frame damper features air suspension, a Lockout lever compression damper and a rebound damper. Rebound lever 3.1.3 Brake system The pedelec's brake system comprises either a hydraulic: •...
Page 23: Disc Brake
Overview The hydraulic rim brake features a locking lever. 3.1.3.3 Back-pedal brake Figure 10: Rim brake locking lever, closed (1) and open (2) The rim brake locking lever is not marked with any lettering. Figure 12: Pedelec brake system with a back-pedal brake Only a specialist dealer may set the rim brake locking lever –...
Page 24: Abs
ABS will not switch off until the battery has almost fully discharged. Figure 13: BOSCH ABS The indicator lamp lights up for about 5 seconds 1 ABS control unit with housing before the system switches off completely. The...
Page 25: Electric Drive System
The battery temperature is monitored at all times. Each individual cell in a Bosch rechargeable battery is protected by a steel cup and cased in a plastic housing. You must not open this housing. You...
Page 26: Pannier Rack Battery
The type and duration of operating conditions have a significant effect on the battery life. Just like any other lithium-ion battery, the Bosch battery will age naturally, even if it is not being used. Its battery life can be extended if the battery is well maintained and, more importantly, stored at the correct temperatures.
Page 27: Integrated Battery
Integrated rechargeable battery housing 3.1.6 Display The model series to which these instructions apply features a BOSCH Intuvia display. In addition to the functions described here, software changes may be introduced to rectify errors and extend functions at any time.
Page 28: Usb Port
When the riding light is activated, the headlight and the rear light are switched on together. 3.1.8 Charger Each pedelec is supplied with a charger. As a general rule, any BOSCH charger may be used: • The 2A compact charger • The 4A standard charger •...
Page 29: Proper Use
Overview Proper use The general laws and the regulations for the prevention of accidents and environmental The pedelec must only be used in perfect, fully protection in the respective country of use must be functional condition. National requirements may adhered to. All check lists and instructions for apply to the pedelec which the standard actions in these operating instructions met.
Page 30: Improper Use
Overview Improper use • carrying other people • riding with excessive baggage Failure to adhere to the proper use poses a risk of • riding with no hands personal injury and material damage. The pedelec • riding on ice and snow is not suitable for the following uses: •...
Page 31: Technical Data
Overview Technical data 3.4.4 Performance Line Cruise motor Continuous power rating 250 W 3.4.1 Pedelec Max. torque 63 Nm Transportation temperature 5 °C - 25 °C Nominal voltage 36 V DC Ideal transportation temperature 10 °C - 15 °C Protection class IP54 Storage temperature 10 °C - 30 °C...
Page 32: Pedelec Lighting
Overview 3.4.7 Pedelec lighting 3.4.10 PowerPack 500 battery Applicable to motors: Performance Line Cruise, Nominal voltage 36 V Performance Line Speed and Performance Line CX Nominal capacity 13.4 Ah Voltage about 6/12 V Energy 500 Wh Maximum output Weight 2.6/ 2.7 kg Front light 8.4/17.4 W Protection class...
Page 33: Bosch Pedelec Abs Bas100
Storage temperature -10 °C - +60 °C Protection class IPx7 Weight about 1 kg Table 26: BOSCH Pedelec ABS BAS100 technical data 3.4.15 Emissions A-weighted emission sound pressure < 70 dB(A) level Total vibration level for the hands and < 2.5 m/s²...
Page 34: Environmental Requirements
Overview Environmental requirements The pedelec is designed for outdoor use up to As a general rule, you should avoid temperatures altitudes of 2,000 m. under -10 °C or over +60 °C You can be ride the pedelec within a temperature You must also keep within the following range between 5 °C and 35 °C.
Page 35 Overview The pedelec is unsuitable for the following areas of use: Child's bicycles/ City and trekking Area of use bicycles for young Mountain bikes Racing bicycle Cargo bike Folding bicycle bicycles adults Never drive off-road Never drive off-road Never drive off-road Never drive off-road Never drive off-road or perform jumps.
Page 36: Description Of Controls And Screens
Overview Description of controls and 3.6.3 Control panel screens The control panel has four buttons. 3.6.1 Handlebars Figure 21: Detailed view of pedelec from rider position, example Rear brake lever Bell Headlight Figure 24: Operating elements overview Display Front brake lever Symbol Designation Info button (control panel)
Page 37: Level Of Assistance
You can also see the charge level on the LEDs on the battery itself. Different levels of assistance are available for different BOSCH motors. If the display is removed from its mount, the last displayed battery level is saved.
Page 38: Gear Recommendation
Overview 3.6.4.5 Gear recommendation Additional journey information Pedalling frequencies higher than 50 revolutions Applies only to Pedelecs with eShift with per minute optimise drive unit efficiency. Shimano DI2 automatic hub gears However, very slow pedalling uses up a great deal The following additional functions are available on of energy.
Page 39 Overview System settings and data Applies only to Pedelecs with eShift with manual Shimano DI2 automatic hub gears. In order to see the system settings and data, the Screen display Change rider has to call up the system settings. The rider –...
Page 40: System Message
Overview 3.6.6 ABS indicator lamp Applies only to Pedelecs with eShift with NuVinci H|Sync/ enviolo with Optimized H|Sync The anti-blocking system indicator lamp must light Screen display Change up after the system has started up and must go Gear calibration This is where you can perform a out once speed has reached about 5 km/h.
Page 41: Transportation And Storing
Transportation and storing Transportation and storing CAUTION Physical transport Oil leak if no transport securing device characteristics The brake securing device prevents the brakes from being applied accidentally during 4.1.1 Dimensions during transportation transportation. This could cause irreparable damage to the brake system or an oil leak, which There was no information relating to the box will harm the environment.
Page 42: Transporting The Battery
Transportation and storing Storing Notice The specialist dealer will advise you on how to CAUTION select a suitable rack system properly and how to use it safely. Risk of fire and explosion due to high temperatures  If you ship the pedelec, we recommend that you have it partially dismantled and packaged Temperatures over 60 °C can also cause liquid to properly by the specialist dealer.
Page 43: Break In Operation
Transportation and storing 4.3.1 Break in operation 4.3.1.1 Preparing a break in operation  Remove battery from the pedelec. Notice  Charge battery to around 30%–60% The battery discharges when not in use. This can  The pedelec needs to be cleaned with a damp cause irreparable damage to the battery.
Page 44: Assembly
Assembly Assembly Unpacking CAUTION WARNING Hand injuries caused by cardboard packaging Injury to the eyes The shipping carton is closed with metal staples. Problems may arise if the settings are not made There is a risk of puncture wounds and cuts when to components properly and you may sustain unpacking and crushing the packaging.
Page 45: Commissioning
Assembly Commissioning 5.3.1 Checking the battery WARNING CAUTION Risk of fire and explosion due to faulty battery Risk of fire and explosion due to incorrect charger The safety electronics may fail if the battery is damaged or faulty. The residual voltage can Batteries which are recharged with an unsuitable cause a short circuit.
Page 46: Mounting The Wheel With Screw-On Axle
Assembly  Tighten the axle with a 5 mm hexagon socket 5.3.2.2 Mounting the wheel with screw-on axle (20 mm) spanner to 8–10 Nm.  Insert the axle completely on the drive side. Figure 29: Tightening the axle  Insert the securing screw on the non-drive Figure 32: Tightening the inserted axle side.
Page 47 Assembly  Tighten the axle with the red handle. 5.3.2.3 Mounting the wheel with a quick release axle CAUTION Crash caused by loose quick release axle A faulty or incorrectly installed quick release axle may become caught in the brake disc and block the wheel.
Page 48: Mounting The Wheel With A Quick Release
Assembly  Check the position and clamping force of the 5.3.3 Mounting the wheel with a quick quick release lever. The quick release lever release must be flush with the lower housing. You must CAUTION be able to see a slight impression on the palm of your hand when you close the quick release Crash caused by unfastened quick lever.
Page 49: Mounting The Wheel In The Fox Fork
Assembly  Push in the quick release until you hear a 5.3.4 Mounting the wheel in the FOX fork clicking sound. Make sure that the flange is Only applies to pedelecs with this equipment extended. 5.3.4.1 Wheel with quick release (15 mm) The procedure for installing the 15 x 100 mm and 15 x 110 mm quick releases is the same.
Page 50: Adjusting The Fox Quick Release
Assembly 5.3.4.2 Adjusting the FOX quick release 5.3.4.3 Mounting the wheel with Kabolt axles The procedure for installing the 15 x 100 mm and 15 x 110 mm Kabolt axles is the same.  Place the front wheel in the fork ends of the fork.
Page 51: Pedelec Sale
Assembly Checking the headset backlash  To check the handlebar headset backlash, close the quick release lever on the stem. Place the fingers of one hand on the upper headset cup, pull the front wheel brake with the other hand and try to push the pedelec backwards and forwards.
Page 52: Operation
Operation Operation CAUTION Risks and hazards Risk of fire and burning due to hot motor The motor housing becomes hot when riding. WARNING Touching it may cause burns to the skin or other objects. Injuries and death caused by other road users ...
Page 53: Tips For A Greater Range
Operation Stopping & starting Notice Stopping and starting all the time is less Moisture penetrating at low temperatures may economical than long stretches at the same impair individual pedelec functions due to the speed, just like with a car. open structural design. ...
Page 54: Error Messages
Operation Error messages Code Description Method of resolution 6.2.1 Error message display  Internal drive unit error Re-start the system.  Contact your specialist The drive system monitors itself continuously and dealer if the problem persists. displays a number as an error message if a known ...
Page 55 Operation Code Description Method of resolution Code Description Method of resolution   Configuration error Re-start the system. Software version error Contact your specialist  Contact your specialist dealer to install a software dealer if the problem update. persists.  Gear error Please observe the ...
Page 56: Battery Error Message
Operation 6.2.2 Battery error message The battery is protected against deep discharge, overcharging, overheating and short circuits by Electronic Cell Protection (ECP). In the event of a hazard, a protective circuit switches the battery off automatically. If a fault is detected in the battery, two LEDs flash on the battery level indicator.
Page 57: Before The First Ride
Operation Before the first ride 6.3.2 Determining the seat height  To adjust the seat height safely, either push the CAUTION pedelec near to a wall, so that you can lean on the wall to support yourself or ask another person to Crash caused by incorrectly adjusted torques hold the pedelec for you.
Page 58: Height-Adjustable Seat Post
Operation The seat post quick release with clamping lever (5) and setting bolt (4) in the open position (1) and in the direction of the closed position (2)  Set the seat post at the required height. CAUTION Figure 52: The seat post activation lever can be mounted either on the left (1) or the right (2) side of the handlebars Crash caused by an excessively high seat post setting...
Page 59: Adjusting The Handlebars
Operation within its permitted displacement range only 6.3.3.2 Adjusting the height of the handlebars (marked on the saddle stay). CAUTION Crash caused by incorrectly set clamping force Excessively high clamping force will damage the quick release and cause it to lose its function. Insufficient clamping force will cause a detrimental transmission of force.
Page 60: Turning The Handlebars To The Side
Operation 6.3.3.3 Turning the handlebars to the side 6.3.3.4 Checking the clamping force in quick releases Only applies to pedelecs with this equipment  Open and close the quick releases on the stem or the seat post. CAUTION  The clamping force is sufficient if the clamping lever can be moved easily from the open final Crash caused by incorrectly set clamping position into the middle and has to be pressed...
Page 61: Adjusting The Grip Distance
Operation Figure 57: Brake lever grip distance Figure 56: Using the twist knob (1) to adjust the pressure point 6.3.4.3 Adjusting the grip distance on a Magura brake lever 6.3.4.2 Adjusting the grip distance Only applies to pedelecs with this equipment WARNING Use a T25 TORX®...
Page 62: Adjusting The Suspension Of The Suntour Fork
Operation 6.3.5 Adjusting the suspension of the 6.3.5.1 Adjusting the negative deflection Suntour fork Negative deflection (sag) is compression of the fork caused by the weight of the rider and their Only applies to pedelecs with this equipment gear (e.g. a backpack), the sitting position and the The following Suntour forks can be installed in this frame geometry.
Page 63: Adjusting The Steel Suspension Fork Negative Deflection
Operation 6.3.5.3 Adjusting the steel suspension fork Rider weight AION, NEX XCR 32, XCR 34 negative deflection < 55 kg 35 - 50 psi 40 - 55 psi Only applies to pedelecs with this equipment 55 - 65 kg 50 - 60 psi 55 - 65 psi You can adjust the fork by tensioning the spring to 65 - 75 g...
Page 64: Adjusting The Rebound
Operation 6.3.6 Adjusting the suspension of the 6.3.5.4 Adjusting the rebound FOX fork Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment The rebound defines the speed at which the fork rebounds after being loaded. The rebound setting CAUTION depends on the air pressure setting.
Page 65: Adjusting The Rebound
Operation  The air valve is located under a blue cover on  Increase or reduce the air pressure until you the head of the left shock absorber. Screw off have reached the desired sag. the cover anti-clockwise.  Once the sag is correct, re-tighten the blue air cover cap clockwise.
Page 66: Setting The Suntour Rear Frame Damper
Operation 6.3.7 Setting the Suntour rear frame  Measure the distance between the rubber air damper chamber seal and the O-ring. This dimension is the sag. The recommended sag value is Only applies to pedelecs with this equipment between 15% (hard) and 25% (soft) of the "total damper deflection."...
Page 67: Setting The Compression
Operation  Set the compression adjuster to the OPEN 6.3.7.3 Setting the compression position. The compression damper setting of the rear frame damper makes it possible to set the damper  Adjust the air pressure of the damper so that it according to the conditions of the ground.
Page 68: Adjusting The Rebound
Operation 6.3.9 Retracting the brake linings 6.3.8.2 Adjusting the rebound The rebound defines the speed at which the rear Disc brakes require wearing-in time. The braking frame damper rebounds after being loaded. The force increases over time. You therefore need to rebound setting depends on the air pressure be aware that the braking force may increase setting.
Page 69: Accessories
Operation Accessories CAUTION We recommend a parking stand into which either Risk of crushing due to exposed springs the front or rear wheel can be inserted securely for pedelecs which do not have a kickstand. The The child may crush his/her fingers on exposed following accessories are recommended: springs or open mechanical parts of the saddle or Description...
Page 70: Bicycle Trailers
Operation 6.4.3 Pannier rack When installing a child seat, the specialist dealer makes sure that the seat and the fastening The specialist dealer will advise on choosing a mechanism for the seat are suitable for the suitable pannier rack. pedelec and that all components are installed and The specialist dealer must mount the pannier rack firmly fastened.
Page 71: Before Each Ride
Operation Before each ride Check list before each ride  Check the pedelec before each ride. CAUTION  Do not use the pedelec if there is evidently something wrong with it. Crash caused by difficult-to-spot damage If the pedelec topples over or you have a fall or an ...
Page 72: Folding
Operation Folding 6.7.1.2 Folding the stem 1, Folding Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment  Open the clamping lever on the stem quick Notice release.  Never crush or bend cables, electric cables or ...
Page 73: Pushing In The Seat Post
Operation  Fold out the frame. 6.7.1.4 Pushing in the seat post  Open the clamping lever for the quick release on  Adjust the stem. the seat post.  Adjust the saddle.  Push in the saddle to the minimum position. ...
Page 74: Using The Kickstand
Operation Using the kickstand CAUTION CAUTION Crash caused by unsecured baggage Crash caused by a lowered kickstand Loose or unsecured objects on the pannier rack, e.g. belts, may become caught in the rear wheel. The kickstand does not fold up automatically. This may cause a crash with injuries.
Page 75: Rechargeable Battery
Operation 6.10 Rechargeable battery WARNING WARNING  Do not use the battery at altitudes higher than 2,000 m. Risk of fire and explosion due to faulty battery The safety electronics on a damaged or faulty CAUTION battery may fail. The residual voltage can cause a short circuit.
Page 76: Frame Battery
Operation 6.10.2 Pannier rack battery Notice Only applies to pedelecs with this equipment If you leave a key inserted when riding or transporting the pedelec, it may break off or the 6.10.2.1 Removing the pannier rack battery locking system may open accidentally. ...
Page 77: Inserting The Integrated Battery
Operation  (1) Open the lock with the key. 6.10.4 Charging the battery  (2) The battery is released and falls into the WARNING retainer guard.  (3) Hold the battery in your hand from beneath. Fire and explosion due to faulty battery Use the other hand to push on the retainer The safety electronics on damaged or faulty guard from above.
Page 78: Dual Charging
Operation  6.10.5 Dual charging Interrupting the charging process does not damage the battery. Only applies to pedelecs with this equipment  If pedelec features two batteries, charging for both batteries is started via pannier rack battery. One of the charging sockets is not accessible or is closed with an end cap on Pedelecs with two ...
Page 79: Charging Process When One Battery Is Used
Operation 6.10.5.2 Charging process when one battery is used You can charge each battery individually if you remove them from their mounts. If only one battery is used, you will only be able to charge the battery on the pedelec which has an accessible charging socket.
Page 80: Electric Drive System
Operation 6.11 Electric drive system 6.11.2 Switching off the drive system As soon as you stop pushing the pedals in normal 6.11.1 Switching on the electric drive mode or reach a speed of 25 km/h, the drive system system switches off the assistance system. The assistance system starts up again if you push the CAUTION pedals and your speed is less than 25 km/h.
Page 81: Control Panel With Display
Operation 6.12 Control panel with display  Fasten the blocking screw (M3 thread, 8 mm in length) into the designated thread in the mount from below 6.12.1 Removing and attaching the display  Fit the mount to the handlebars. Notice If the rider is not present, the display can be used 6.12.3 Charging the internal display battery without authorisation, e.g.
Page 82: Using The Usb Port
Operation 6.12.4 Using the USB port 6.12.7 Using the push assist system Notice CAUTION Any moisture which enters through the USB port Injury from pedals or wheels may trigger a short circuit in the display. The pedals and the drive wheel turn when the ...
Page 83: Selecting The Level Of Assistance
Operation 6.12.9 Selecting the level of assistance 6.12.11 Changing the system settings  Press the plus button to increase the level of System settings screen displays and changes are assistance. possible regardless of whether the display is inserted into the mount or not. A few settings are ...
Page 84: Brake
Operation 6.13 Brake DANGER DANGER After swallowing Hydraulic fluid can be fatal if it is swallowed  Rinse out mouth with water. Never induce and penetrates into the respiratory system vomiting! Risk of aspiration!  Place a person lying on their back who is Hydraulic fluid may leak out after an accident or due to material fatigue.
Page 85: Using The Brake Lever
Operation WARNING CAUTION Amputation due to rotating brake disc Crash after cleaning or storage The brake disc in disc brakes is so sharp that it The brake system is not designed for use on a can cause serious injuries to fingers if they are pedelec which is placed on its side or turned inserted into the disc brake openings.
Page 86: Using The Back-Pedal Brake
Operation 6.13.2 Using the back-pedal brake WARNING Only applies to pedelecs with this equipment Accidents on bends and slippery ground  The best braking effect is achieved if the pedals You are at greater risk of falling off if you use ABS are in the 3 o'clock and 9 o'clock position when braking manoeuvres on bends.
Page 87: While Riding
Operation  Adjust your riding to the current environmental WARNING conditions and your personal riding skills  Remember that the anti-blocking system can Accidents due to manipulation make your braking distance longer. Modified or manipulated ABS components or use  Reduce your speed on slippery ground. Brake in of non-authorised replacement components will bursts and in good time.
Page 88: Adjusting The Compression Of The Fox Damper
Operation 6.14.2 Adjusting the compression of the 6.14.3 Adjusting the compression of the Fox damper Suntour fork Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment The compression adjuster makes it possible to make The compression adjuster makes it possible to quick adjustments to the suspension behaviour of make quick adjustments to the suspension the damper to suit changes in terrain.
Page 89: Adjusting The Compression Of A
Operation 6.14.4 Adjusting the compression of a 6.14.5 Adjusting the rebound in a Rock Suntour damper Shox damper Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment The rebound damper determines the speed at which the fork rebounds to full length after The compression adjuster makes it possible to deflection.
Page 90: Adjusting The Compression In A
Operation 6.14.6 Adjusting the compression in a 6.15 Gear shift Rock Shox damper The selection of the appropriate gear is a prerequisite for a physically comfortable ride and Only applies to pedelecs with this equipment making sure that the electric drive system The compression damper controls the speed at functions properly.
Page 91: Using A Hub Gear
Operation 6.15.2 Using a hub gear  Turn the twist grip.  The gear shift switches the gear. Only applies to pedelecs with this equipment  The number on the screen display shows the changed gear. CAUTION 6.15.3 Use eShift Crash caused by incorrect use eShift refers to the integration of electronic gear If the rider applies too much pressure on the pedals...
Page 92: Eshift With Manual Shimano Di2 Hub Gears
Operation 6.15.3.2 eShift with manual Shimano DI2 hub 6.15.3.5 eShift with Rohloff E-14 gears Speedhub 500/14 Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment The new gear is shown briefly on the screen each The new gear is shown briefly on the screen each time it is changed.
Page 93: Cleaning And Servicing
Cleaning and servicing Cleaning and servicing Cleaning check list The following servicing measures must be performed regularly. Servicing can be performed  Clean the pedals after each ride by the operator and rider. In case of any doubt, consult the specialist dealer. Clean the suspension fork and, if ...
Page 94: Basic Cleaning
Cleaning and servicing Basic cleaning 7.2.1 Cleaning the frame  Soak dirt stains on the frame with dish-washing CAUTION detergent if the dirt is thick and ingrained.  After leaving it to soak for a time, remove the Crash caused by brake failure dirt and mud with a sponge, brush and The braking effect may be unusually poor toothbrush.
Page 95: Cleaning The Chain
Cleaning and servicing 7.2.6 Cleaning the chain 7.2.8 Cleaning the display Notice Notice  Never use aggressive (acid-based) cleaners, If water enters into the display screen, it will be rust removers or degreasers when cleaning permanently damaged. the chain.  Never immerse the display in water. ...
Page 96: Cleaning The Brake
Cleaning and servicing 7.3.3 Servicing the fork 7.2.10 Cleaning the brake  Treat the dust seals with fork oil. WARNING 7.3.4 Servicing the drive elements Brake failure due to water penetration  Spray the cassette, the chain wheels and the The brake seals are unable to withstand high front derailleur with a degreasing agent.
Page 97: Checking The Tyres
Cleaning and servicing 7.4.4 Check and correct tyre pressure Notice 7.4.4.1 Dunlop valve If the tyre pressure is too low in the tyre, the tyre does not achieve its load bearing capacity. The The tyre pressure cannot be tyre is not stable and may come off the rim. measured on the simple Dunlop valve.
Page 98: Schrader Valve
Cleaning and servicing  Pump up the tyre slowly and pay attention to 7.4.5 Brake system the tyre pressure in the process. CAUTION  The tyre pressure has been adjusted as per the specifications. Crash caused by brake failure  Remove the bicycle pump. Worn brake discs and brake linings, as well as a ...
Page 99: Checking The Brake Discs For Wear
Cleaning and servicing 7.4.8 Checking the brake discs for wear 7.4.13 Checking the chain tension  Check that the brake disc is no less than 1.8 Notice mm at any point. Excessive chain tension increases wear.  The brake discs have not reached the wear limit.
Page 100: Maintenance
Maintenance Maintenance CAUTION Hazard for the environment due to toxic WARNING substances Injury due to damaged brakes The brake system contains toxic and Special tools and specialist knowledge are environmentally harmful oils and lubricants. Such required to repair the brakes. Incorrect or fluids will contaminate if they enter the sewers or unauthorised assembly can damage the brakes.
Page 101: Axle With Quick Release
Maintenance  The specialist dealer will fully inspect the 8.1.1 Checking the quick release interior and exterior of the rear frame damper,  Check the position and clamping force of the overhaul the rear frame damper, replace all air quick release lever. The quick release lever seals on air forks, overhaul the air suspension, must be flush with the lower housing.
Page 102: Cable-Operated Gear Shift, Single-Cable
Maintenance 8.2.1 Cable-operated gear shift, 8.2.3 Cable-operated twist grip, single-cable dual-cable Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment  For a smooth gear shift, adjust the adjusting  For a smooth gear shift, set the adjusting sleeves on the shifter housing.
Page 103: Troubleshooting, Fault Clearance And Repair
Troubleshooting, fault clearance and repair Troubleshooting, fault clearance and repair Troubleshooting and fault  Insert the battery. clearance  Start the drive system.  If the drive system does not start up, remove WARNING the battery. Risk of fire and explosion due to faulty battery ...
Page 104: Repair
Troubleshooting, fault clearance and repair Repair Special knowledge and tools are required for many repairs. That is why only a specialist dealer may perform repairs such as: • Replacing tyres and rims • Replacing brake pads and brake linings • Replacing and tensioning the chain.
Page 105: Recycling And Disposal
Recycling and disposal Recycling and disposal CAUTION Hazard for the environment WARNING The fork, rear frame damper and hydraulic brake Risk of fire and explosion system contain toxic and environmentally harmful The safety electronics on a damaged or faulty oils and lubricants. Such fluids will contaminate if battery may fail.
Page 106: Documents
Documents Documents 11.1 Parts list There was no information relating to a parts list yet at the time of going to press. You'll find the information in the latest operating instructions. MY20H02-12_1.0_12.06.2019...
Page 107: Assembly Report
Documents 11.2 Assembly report Date: Frame number: Components Description Criteria Measures if rejected Accept- Assembly/inspection Tests Rejection ance Front wheel Assembly O.K. Loose Adjust quick release Kickstand Check mount fastening Functional check O.K. Loose Retighten screws Tyre pressure too low/too Tyres Tyre pressure check O.K.
Page 108 Documents Components Description Criteria Measures if rejected Drive/gear shift Chain/cassette/ Refasten if necessary or replace Check for damage O.K. Damage pinion/chainring as specified in parts list Chain guard/spoke Check for damage O.K. Damage Replace as specified in parts list guard Bottom bracket axle/ Check mount fastening O.K.
Page 109: Maintenance Log
Documents 11.3 Maintenance log Diagnosis and documentation of current status Date: Frame number: Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Front wheel 6 months Assembly O.K. Loose Adjust quick release Kickstand 6 months Check mount fastening Functional check O.K.
Page 110 Documents Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Accept- Rejection ance Light system First examination O.K. Error message Contact battery Rechargeable manufacturer; take out of battery service, new battery Connections, correct O.K. Cable defective, New cabling Light cabling wiring no light Side light...
Page 111 Documents Technical inspection, checking safety, test ride Components Description Criteria Measures if rejected Assembly/inspection Tests Accept- Rejection ance Functional check O.K. No full braking; braking Locate defective part in brake Brake system distance too long system and correct Gear shift under operat- Functional check O.K.
Page 112: Charger Operating Instructions
Documents 11.4 Charger operating instructions MY20H02-12_1.0_12.06.2019...
Page 113 Standard Charger BCS220 0 275 007 907 Input: 230V 50Hz 1.5A Li-Ion Output: 36V Use ONLY with BOSCH Li-Ion batteries Made in PRC Robert Bosch GmbH, Reutlingen eBike Battery Charger 36-6/230 Fast Charger BCS250 0 275 007 918 Input: 230V 50Hz 2.15A...
Page 114 Documents Compact Charger %&6 MY20H02-12_1.0_12.06.2019...
Page 115 Documents MY20H02-12_1.0_12.06.2019...
Page 116 Documents MY20H02-12_1.0_12.06.2019...
Page 117 Documents MY20H02-12_1.0_12.06.2019...
Page 118 Documents MY20H02-12_1.0_12.06.2019...
Page 119 Documents MY20H02-12_1.0_12.06.2019...
Page 120 Documents MY20H02-12_1.0_12.06.2019...
Page 121: Keyword Index
Keyword index Keyword index Operating status indicator, 36 Air chamber, 22 EC declaration of conformity, 126 O-ring, 22 Air valve Fork, 21 Fork lock, Packaging, 44 Rear frame damper, 22 Position, 21 Pannier rack, 19 Alternative, 11 Fork, 20 - changing, 74 - setting the compression damper, - checking, 71 Back-pedal brake,...
Page 122 Keyword index USB port, 28 - using, 82 Using 91 Valve cap, 21 Valve, 20 Dunlop valve, 20 Presta valve, 20 Schrader valve, 20 Weight, permitted total weight, 12 Wheel, - maintaining, 97 Winter break, see Break in operation MY20H02-12_1.0_12.06.2019...
Page 123: Glossary
Glossary Glossary and associated wiring for the motor electrical power assistance Brake lever Electrically power assisted cycle, pedelec Source: EN 15194:2017: lever used to apply the Source: EN 15194:2017: electrically power brake assisted cycle, equipped with pedals and an auxiliary electric motor, which cannot be propelled Braking distance exclusively by means of the auxiliary electric motor, except in start-up assistance mode...
Page 124 Glossary Maximum continuous power Permitted total weight Source: ZEG: the maximum continuous power is Source: EN 15194:2017: weight of the fully the maximum power for the electric motor output assembled pedelec plus the rider and baggage, shaft during 30 minutes. as specified by the manufacturer Maximum saddle height Quick-release device, quick release...
Page 125 Glossary Wear Source: DIN 31051: reduction in useful life (4.3.4), caused by chemical and/or physical processes. Weight of ready-to-ride bicycle Source: ZEG: the indicated weight for a ready-to- ride bicycle refers to the weight of a pedelec at the time of sale. The weight of each additional accessory must be added to this weight.
Page 126: Ec Declaration Of Conformity
Appendix EC declaration of conformity Translation of the original EC declaration of conformity The manufacturer: HERCULES GMBH Longericher Straße 2 50739 Köln, Germany hereby declares that the electrically power assisted cycles of types: 20-P-0001, 20-P-0002, 20-P-0003, 20-P-0004, 20-P-0005, 20-P-0006, 20-P-0007, 20-P-0008, 20-P-0009, 20-P-0010, 20-P-0011, 20-P-0012, 20-P-0013, 20-Q-0001, 20-Q-0003, 20-Q-0004, 20-Q-0006, 20-Q-0007, 20-Q-0009, 20-Q-0010, 20-Q-0011, 20-Q-0012, 20-Q-0013, 20-Q-0014, 20-Q-0015, 20-Q-0016, 20-Q-0017, 20-Q-0018,...

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Bosch HERCULES E-Imperial I-F8 Operating Instructions Manual

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