Bosch Compress 5800i AW Installation Instructions Manual

Indoor unit for air to water heat pump
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Installation Instructions
Indoor unit for air to water heat pump
Compress 5800i AW
CS5800iAW 12 E G3

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Summary of Contents for Bosch Compress 5800i AW

  • Page 1 Installation Instructions Indoor unit for air to water heat pump Compress 5800i AW CS5800iAW 12 E G3...
  • Page 2: Table Of Contents

    EMS-BUS for accessories ..... . . 18 Installation of the temperature sensor ... . . 19 Compress 5800i AW – 6721862724 (2023/06)
  • Page 3: Explanation Of Symbols And Safety Instructions

    The indoor unit is intended for use in closed heating systems in residential buildings. Any other use - including the use exclusively for heating domestic hot water without connection to a heating system - is considered improper use. Any resulting damages are excluded from liability. Compress 5800i AW – 6721862724 (2023/06)
  • Page 4: Product Description

    In order to ensure installation and operation of the product in 2017/1369 2017/1369 (as retained in UK law accordance with the regulations, please observe all the applicable and amended) national and regional regulations as well as all technical rules and guidelines. Compress 5800i AW – 6721862724 (2023/06)
  • Page 5: Simplified Uk/Eu Declaration Of Conformity Regarding Radio Equipment

    Simplified UK/EU Declaration of conformity regarding radio equipment Bosch Thermotechnik GmbH hereby declares, that the product Compress 5800i AW described in these instructions complies with the Directive UK S.I. 2017/1206 (UK) 2014/53/EU. You can request the complete text of the UK/EU Declaration of Conformity from the UK address indicated in this document.
  • Page 6: Product Overview

    Flow line to the heating system Flow line to the water heater Condensation drain Heat transfer medium in from heat pump Overpressure discharge of the pressure relief valve Heat transfer medium out to heat pump Compress 5800i AW – 6721862724 (2023/06)
  • Page 7: Regulations

    • Manual valve [VC4] between the indoor unit and the heat pump. The efficiency, functional reliability, long service life and for maintaining the valve is used when filling and venting the system. It is not allowed to operational readiness of a heating system. Compress 5800i AW – 6721862724 (2023/06)
  • Page 8 The use of rubber hoses should be avoided. The intended connection accessories should be used in the installation. During operation, pressure maintenance with regard to oxygen ingress and in particular the function, correct sizing and correct setting (pre- Compress 5800i AW – 6721862724 (2023/06)
  • Page 9: Minimum Volume And Execution Of The Heating System

    • Circulation pump DN 15 with a flow rate of max. 200 l/h and a delivery pressure of 100 mbar • Length of DHW pipes max. 30 m 1) Only applicable in the United Kingdom Compress 5800i AW – 6721862724 (2023/06)
  • Page 10: Installation Of Accessories

    When exclusively fan convectors with a drain and insulated pipes are – Pump control in a separate circuit which is exclusively intended used, the flow temperature can be reduced to 7 °C. for cooling mode. – Underfloor heating system control in damp rooms. Compress 5800i AW – 6721862724 (2023/06)
  • Page 11: Remove The Front

    ▶ When deburring, make sure that no residue remains in the pipe. ▶ Before connecting the heat pump and indoor unit, rinse the pipe system to remove any foreign bodies. 0010047323-002 Fig. 11 For easier access, it is recommended to connect the rear pipes first. Compress 5800i AW – 6721862724 (2023/06)
  • Page 12: Insulation

    AX20 inner Ø 15 AX25 inner Ø 18 AX32 inner Ø 26 AX40 inner Ø 33 Pump fluid delta (K) (L/min) (mm) (mm) (mm) (mm) Maximum pipe length [A, Figure 15] PEX (m) 17,3 Compress 5800i AW – 6721862724 (2023/06)
  • Page 13: Connect The Indoor Unit To The Heat Pump

    ▶ Run the leakage drain hose down to a frost protected drain. ▶ Connect the particulate filter [SC1], expansion vessel, magnetite separator and the return line from the heating system. ▶ Connect the flow line to the heating system. Compress 5800i AW – 6721862724 (2023/06)
  • Page 14 Pipework connections 0010049176-001 Fig. 17 Connection of the indoor unit to the heating system Compress 5800i AW – 6721862724 (2023/06)
  • Page 15: Heating System Pump (Pc1)

    ▶ Connect optional circulation pump for domestic hot tap water (accessory). ▶ Connect the return line [4] with valve VC4 from the water heater. ▶ Connect the flow line [3] with automatic air vent valve [2] to the water heater. Compress 5800i AW – 6721862724 (2023/06)
  • Page 16: Outdoor Unit, Indoor Unit And Heating System Filling

    At delivery the default position of the three-way valve VW1 is in middle position. Compress 5800i AW – 6721862724 (2023/06)
  • Page 17: Electrical Connection

    11.Open the particle filter SC1, the valve to the DHW cylinder coil VC4, ▶ Check that there is no voltage. the drain valve VC2 and the fill valve VW2 to fill the heating system. Compress 5800i AW – 6721862724 (2023/06)
  • Page 18: General Information

    EMS-BUS and CAN-BUS are not compatible. ▶ Do not connect EMS-BUS units to CAN-BUS units. The following applies to accessories that are connected to the EMS-BUS [15VDC, class III (SELV)] (see also the installation instructions for the respective accessories): Compress 5800i AW – 6721862724 (2023/06)
  • Page 19: Installation Of The Temperature Sensor

    Establishing the power supply connection 6.10.1 Main supply Observe local rules and regulations when choosing the correct cross- section of the cables and cable types, however the cross-section specified here must be adhered to. Compress 5800i AW – 6721862724 (2023/06)
  • Page 20: Connect The Indoor Unit

    ▶ The cable routing must be done in such a way that the cables don’t touch hot surfaces like pipes or the booster heater. Cable ties must be used to fix the cables to the given fixing points. 1. Remove the electrical box cover. Compress 5800i AW – 6721862724 (2023/06)
  • Page 21 ▶ After inserting the cables, tighten the cable glands (Figure 27 [1], [5], [6], [7], [8]). ▶ Use the defined fixing points [12] to fix the cables that was inserted through the entries (Figure 27 [2], [3], [4]). Compress 5800i AW – 6721862724 (2023/06)
  • Page 22: Mount The Side Cover

    6.10.3 Mount the side cover Fig. 29 Slide the side cover in place ▶ Slide the side cover in place, when all connections are done. 6.10.4 Terminal connections in electric box Please note the jumper arrangement. Compress 5800i AW – 6721862724 (2023/06)
  • Page 23: Terminal Connections In Electric Box

    Electrical connection 0010041725-003 Fig. 30 Electrical connections 400V ~3N input to indoor unit 6.10.5 Terminal connections in electric box Please note the jumper arrangement. Compress 5800i AW – 6721862724 (2023/06)
  • Page 24 Electrical connection 0010049853-001 Fig. 31 Electrical connection for single-phase, 3kW only 230V ~1N input to indoor unit (booster heater) Compress 5800i AW – 6721862724 (2023/06)
  • Page 25: Terminal Connections Of Accessories In Electric

    Fig. 32 Electrical connections for accessories 230V ~1N output to accessory 230V ~1N relay output for circulation pump PC1, heating circuit 230V ~1N relay output to circulation pump PW2, DHW circulation 230V ~1N relay output PK2, cooling season Compress 5800i AW – 6721862724 (2023/06)
  • Page 26: Connections Xcu-Thh (Xcu Hy) Module

    ▶ Place a cable tie in front of each XCU-THH (XCU HY) connector. [MD1]Condensation sensor (cooling mode accessory) [T0] Temperature sensor, flow [T1] Temperature sensor, outdoor [TW1]Temperature sensor DHW [TW2]Temperature sensor DHW EMS-BUS to accessory CAN-BUS to heat pump (ODU) Fig. 34 Cable tie on connector Compress 5800i AW – 6721862724 (2023/06)
  • Page 27: Commissioning

    Several functions are only displayed if they have been activated or if the [16 A] | [20 A] | [25 A] | [32 A]. Select [Next] to relevant accessories have been installed. continue with the configuration -or- [Back] to go back. Compress 5800i AW – 6721862724 (2023/06)
  • Page 28: Outdoor Unit, Indoor Unit And Heating System Ventilation

    [PK2] Cooling season relay Select [Next] to continue with the configuration -or- [Back] to go back. If several heating circuits are installed, follow this action by making the settings for the other heating circuits. Compress 5800i AW – 6721862724 (2023/06)
  • Page 29: Adjusting The Operating Pressure Of The Heating System

    ▶ Check whether the temperature difference corresponds to the delta value set for heating mode. If the temperature differential is too large: ▶ Vent the heating system. ▶ Clean filters / strainers. ▶ Check pipe dimensions. Compress 5800i AW – 6721862724 (2023/06)
  • Page 30: Maintenance

    The tasks described below must be carried out during an inspection. In case of renovation (exchange installation) and a previously dirty 0010033735-001 system, more frequent cleaning/service may be necessary in the first weeks after installation. Fig. 36 Cleaning the strainer Compress 5800i AW – 6721862724 (2023/06)
  • Page 31: Draining Of Appliance

    Check and clean the magnetite filter Data Protection Officer, Information Security and Privacy (C/ISP), Robert Bosch GmbH, Postfach 30 02 20, 70442 Stuttgart, GERMANY. Check and clean the magnetite filter 1-2 times a year, but directly after installation and commissioning the filter should be checked and cleaned You have the right to object, on grounds relating to your particular more frequently.
  • Page 32: Hydraulic Configuration

    Installation module integrated in the heat pump module UI800 Control unit CR10H Room controller (accessories) Outdoor sensor Humidity sensor (accessory) WP/WD/WH DHW cylinder (accessory) Diverter valve (accessory) DHW circulation pump (accessory) Hot water temperature sensor Compress 5800i AW – 6721862724 (2023/06)
  • Page 33: Heat Pump With Indoor Unit, Buffer Cylinder And Water Heater

    AW 4/5/7 OR-S / WP.../WD.../WH... BST...-5 CS6800iAW 12 E AW 10/12 OR-T * optional 0010039107-005 Fig. 37 Heat pump, indoor unit, buffer cylinder and water heater Mounted in indoor unit Mounted on wall Optional Compress 5800i AW – 6721862724 (2023/06)
  • Page 34: Heat Pump With Two Heating Circuits, Indoor Unit, Buffer Cylinder And Dhw Cylinder

    AW 10/12 OR-T * optional 0010041224-004 Fig. 38 Heat pump, two heating circuits, indoor unit, buffer cylinder and DHW cylinder Mounted in indoor unit Mounted in indoor unit or on wall Mounted on wall Optional Compress 5800i AW – 6721862724 (2023/06)
  • Page 35: Performance Charts For Circulation Pumps

    Technical information and reports 10.2.4 Performance charts for circulation pumps [l/min] 0010046619-001 Fig. 39 Performance chart for PC0 Compress 5800i AW – 6721862724 (2023/06)
  • Page 36: Explanation Of Symbols

    Water filter Magnetite separator Water sink Heat meter Air separator Heat. circ. ∏ DHW outlet Automatic air vent valve Underfloor heating circuit Relay Expansion joint Low-loss header Immersion heater Table 14 Hydraulic symbols Compress 5800i AW – 6721862724 (2023/06)
  • Page 37: Wiring Diagram

    Temperature sensor, heat transfer medium return [TC1] Temperature sensor, heat transfer medium flow [JC0] Pressure sensor [Q4] Contactor for circulation pump, heating circuit (PC1) [Q5] Contactor for DHW circulation pump (PW2) [Q6] Contactor for circulation pump, cooling circuit (PK2) Compress 5800i AW – 6721862724 (2023/06)
  • Page 38: Power Supply Indoor Unit, Standard

    Technical information and reports 10.3.2 Power supply indoor unit, standard Q1 Q1 0010049854-001 Fig. 41 Power supply indoor unit, standard Indoor unit Electrical heater Heating element 3 x 3kW (3 x 17,6 ) Outdoor unit Compress 5800i AW – 6721862724 (2023/06)
  • Page 39: Cable Plan

    Flow temperature sensor 0,75 mm LiYY 2 x 0,75 T0: 1 / 2 Temperature sensor < 20m: 0,75 mm < 20m: LiYY 2x 0,75 T1: 1 / 2 outdoor >20m: 1mm >20m: LiYY 2x1 Compress 5800i AW – 6721862724 (2023/06)
  • Page 40: Measurements From Temperature Sensors

    7405 1165 – 25 62370 5879 975.3 – 20 46320 4700 820.7 – 15 34740 3782 693.9 – 10 26290 3063 589.4 – 5 20080 2496 502.9 15460 2046 430.8 Table 20 Sensor T1 Compress 5800i AW – 6721862724 (2023/06)
  • Page 41 Bosch Thermotechnik GmbH GB Importer: Junkersstrasse 20-24 Bosch Thermotechnology Ltd. 73249 Wernau, Germany Cotswold Way, Warndon www.bosch-homecomfortgroup.com Worcester WR4 9SW, United Kingdom...

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Cs5800iaw 12 e g3

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