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Bosch ACS 810 Manual

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en - Contents
1.
1.1
1.1.1
1.1.2
1.2
2.
2.1
2.2
2.3
3.
3.1
3.2
3.3
3.4
3.5
3.6
4.
4.1
4.2
4.3
4.4
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
4.5.1
4.4.6
4.4.7
4.4.8
4.4.9
4.5
5.
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
Robert Bosch GmbH
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6.1
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6.2
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6.3
6.4
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6.5
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6.6
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6.6.1
6.6.2
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6.6.3
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6.7
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8.
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8.1
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8.2
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8.3
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8.3.1
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8.3.2
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9.1
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9.1.1
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9.1.2
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9.1.3
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9.2
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9.3
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9.3.1
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9.3.2
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9.3.3
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9.4
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9.5
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1 689 989 601
2020-12-01

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Summary of Contents for Bosch ACS 810

  • Page 1: Table Of Contents

    | ACS 810 | 35 | en – Contents Initial commissioning Removing transportation packaging Symbols used Connecting the service hoses In the documentation Connecting oil bottles 1.1.1 Warning notices - Structure and Connecting internal refrigerant cylinder meaning Switching on the ACS 810 1.1.2...
  • Page 2 | 36 | ACS 810 | ACS 810 settings Decommissioning 11.1 Factory setting 13.1 Temporary shutdown 11.2 Set unit 13.2 Change of location 11.3 Set length of service hoses 13.3 Disposal and scrapping 11.4 Contrast 13.3.1 Substances hazardous to water 11.5 Enter serial number...

  • Page 3: Symbols Used

    Symbols used | ACS 810 | 37 | Symbols used Important notes In the documentation Before start up, connecting and operating 1.1.1 Warning notices - Structure and meaning Bosch products it is absolutely essential Warning notices warn of dangers to the user or that the operating instructions/owner’s...

  • Page 4: Agreement

    | 38 | ACS 810 | Important notes Agreement Obligation of workshop operator By using the product you agree to the following The workshop operator is obliged to ensure that all regulations: measures geared towards the prevention of accidents, industrial diseases, labor-related health risks are taken...

  • Page 5: Safety Regulations

    Never open or damage high-voltage batteries. Before connecting the ACS 810 to a vehicle air On accident vehicles, never touch high-voltage conditioning system or an external refrigerant...

  • Page 6: Notes On Operation

    ACS 810 unattended when in operation. For safety reasons it is advisable to use a residual Position the ACS 810 on all four wheels on a flat, current operated circuit breaker (rccb) with the vibration-proof surface such that proper operation following specifications: of the scales is guaranteed.

  • Page 7: Product Description

    Product description | ACS 810 | 41 | Product description Scope of delivery Intended use Description Order number ACS 810 is an A/C service unit for servicing air ACS 810 – Safety goggles – conditioning units on buses, commercial vehicles and Protective gloves –...

  • Page 8: Description Of Unit

    | 42 | ACS 810 | Product description Description of unit 4.4.2 Rear 4.4.1 Front view Fig. 2: Rear 1 Service quick-release coupling (LP) 2 Service quick-release coupling (HP) 3 Service hose (5 m) 4 Service hose mount Fig. 1: Front view...

  • Page 9: Display And Control Panel

    For updating firmware/software or database Various functions are assigned to the <MENU> function key in the ACS 810 software. The functions of the keys are defined in the menu line of the ACS 810 software. Robert Bosch GmbH 1 689 989 601...

  • Page 10: Input Keys

    The refrigerant in the internal refrigerant cylinder is When not in use, the service hoses can be wound used for filling the vehicle air conditioner. up on the side of the ACS 810 and fixated with the service quick-release couplings. The venting unit for non-condensable gases always...

  • Page 11: Program Structure

    Program structure | ACS 810 | 45 | Program structure Manual mode Input Menu Calibration and tare SELECT PORTS Input Menu TANK CALIBRATION <RECOVERY> IN OIL CALIBRATION R Automatic emptying + < > 1111 R Extraction 2. Enter OUT OIL CALIBRATION R Oil drain 3.

  • Page 12: Acs 810

    3. Connect the used oil bottle to the bottom quick release coupling. ACS 810 has no weighing scales for fresh oil and used oil. The required quantities must be read from the bottle scale. 1 689 989 601...

  • Page 13: Switching On The Acs 810

    Switching on the ACS 810 6.6.2 Setting the date and time 1. Call up start screen. The ACS 810 is designed for 230 volts, 50 Hz. 2. Press <3> and <Flush> simultaneously and release.  The message ENTER CODE 0000 Observe the information on the ACS 810 rating is displayed.

  • Page 14: Filling Internal Refrigerant Cylinder

    External refrigerant cylinder with one valve: Always turn this external refrigerant cylinder upside down when filling the internal refrigerant Before the ACS 810 can be used, the internal cylinder. Screw the adapter onto the connection refrigerant cylinder must be filled with liquid of the external refrigerant cylinder.

  • Page 15: A/C Service Preparation

    8. Maintain engine speed between 1,500 and 2,000 surface. rpm. 2. Actuate the brake to stop the ACS 810 rolling. 9. Read and record the ambient temperature, HP 3. Connect the power supply cord to the power supply. pressure, LP pressure and the measured air 4.

  • Page 16: Diagnosis

    | 50 | ACS 810 | Testing the vehicle air conditioning system Diagnosis 8.3.2 Perform diagnosis The ACS 810 diagnostic software was developed The diagnosis function works only if a vehicle is to provide support and instruction for defects in selected in the database and when two service vehicle air conditioning systems.

  • Page 17: Operation

    Operation | ACS 810 | 51 | Operation 9.1.2 Personal database Database In this menu, you can manage a personal database with vehicles you enter yourself. There are 4 lines with 20 characters for the vehicle <DATA BASE> key description, and 1 line with 20 characters each for the refrigerant quantity, oil quantity and oil type 9.1.1...

  • Page 18: Service Phases

    The service parameters (vacuum generation time, recharge quantity and oil type) can be found in the owner's manual or the vehicle repair manual. With the ACS 810 all service phases can be performed manually. Individual service phases are linked as standard to other service phases as they are needed to fully implement the individual operation selected.

  • Page 19: Recovery

    9.3.1 Recovery Multiple oil draining cycles are conducted to optimize the recovery. After the last cycle, ACS 810 During the recovery phase, ACS 810 automatically tests within a set waiting time whether any empties the service hoses and separates the increase in pressure can be detected.

  • Page 20: Vacuum Phase

    | 54 | ACS 810 | Operation 9.3.2 Vacuum phase 9.3.3 Filling with refrigerant and fresh oil Make sure recovery has been performed before Fresh oil can only be added to a vehicle air generating the vacuum. conditioning system under a vacuum. A vacuum must be generated prior to the filling process.

  • Page 21: Tank Recycling

    <MENU> key again (solenoid valve closes). 10. Start the refrigerant filling process by pressing E.  ACS 810 will fill the vehicle air conditioning system with R134a refrigerant. After the filling process is concluded, the quantity of refrigerant filled is shown in the display.

  • Page 22: Automatic Service

    "YES", followed. ACS 810 stops after the vacuum phase and the fresh oil quantity must be fed manually. The quantities of fresh and used oil are not determined by weighing scales, but must instead be read from the scale by the user, noted down and calculated.

  • Page 23: 10. Troubleshooting

    Messages Actions HIGH PRESSURE There is excess pressure at the outlet of the compressor. Turn off the ACS 810 and wait approx. 30 minutes. If error persists, contact customer service. PROGRAM ERROR If error persists, contact customer service. FULL TANK The internal refrigerant cylinder has been filled to maximum filling level.

  • Page 24: 11. Acs 810 Settings

    | 58 | ACS 810 | ACS 810 settings 11. ACS 810 settings 11.4 Contrast 11.1 Factory setting 1. Call up start screen. 2. Press <3> and <Flush> simultaneously and release. Menu Factory setting  The message ENTER CODE 0000 is displayed.

  • Page 25: Expert Mode

    This function can only be activated or deactivated by customer service. 11.8.2 Printing data The data storage of ACS 810 may contain more data than can be printed on one paper roll (printer). 1. Press <MENU>. 2. Select "REPORT MANAGEMENT" with o u and confirm with E.

  • Page 26: 12. Maintenance

    | 60 | ACS 810 | Maintenance 12. Maintenance 12.4 Calibrating internal refrigerant cylinder scales Work on electrical equipment is only to be performed by persons with sufficient knowledge The internal refrigerant cylinder is calibrated at the and experience of electrical systems! factory.

  • Page 27: Software Update

    (glasses and gloves). ¶ Do not go in front of the discharge flow. Do not switch off ACS 810 during update process. ¶ The valve does not require adjustment or lubrication. Do not tamper with it in any Observe the ACS 810 menu prompting.

  • Page 28: Combo Filter

    2. Open the HP and LP valves on the display and Filter change interval is reset. control panel. 3. Press <Recovery>. Return with <Stop>.  ACS 810 performs a self-cleaning process, then the recovery phase. Pressure gauge must reach 0 bar. 1 689 989 601 2020-12-01...

  • Page 29: 12.10 Vacuum Pump

    Maintenance | ACS 810 | 63 | 12.10 Vacuum pump Do not use excessive force when securing and 12.10.1 Changing vacuum pump oil removing the oil drain and oil filling screw. DANGER – Risk of electric shock from The container for catching oil should have a dangerous voltage! capacity of approx.

  • Page 30: 13. Decommissioning

    ¶ ¶ The ACS 810 is only ever to be transported in the Do not dispose ACS 810 into household original or equivalent packaging. waste. ¶ Unplug the electrical connection.

  • Page 31: 14. Glossary

    Storage medium with PS2 connection; used in Workplace emission sound pressure < 70 dB(A) order to perform software update of ACS 810, or to level as per EN ISO 11204 store data from the internal memory of ACS 810 for...

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