Page 1 READ CAREFULLY BEFORE USE KEEP SAFE TO CONSULT AT A LATER DATE Translation of original operating instructions for PEGASUS pedelecs with BOSCH Intuvia 100 Display and LED Remote on-board computer Premio EVO 9, EVO 10 Lite, EVO 10 Lite Comfort, EVO 5F, EVO 5F Belt, EVO 5F Lite,...
Page 2: Table Of Contents
Contents Contents About these operating instructions Manufacturer Laws, standards and directives Language For your information 1.4.1 Warnings 1.4.2 Markups Aim of the operating instructions Type number and model Frame number Identifying the operating instructions Safety Residual risk 2.1.1 Risk of fire and explosion 2.1.2 Electric shock 2.1.3...
Page 3 Rechargeable battery 3.3.8.5 Frame battery 3.3.9 On-board computer 3.3.10 Display Description of controls and screens 3.4.1 Handlebars 3.4.2 BOSCH LED Remote on-board computer 3.4.2.1 System message 3.4.2.2 Creating a user account 3.4.2.3 Software updates 3.4.2.4 Activity tracking 3.4.2.5 Lock function 3.4.3...
Page 4 Pedelec 3.5.2 Emissions 3.5.3 Bicycle lighting 3.5.4 Display BDS3YYY 3.5.5 LED Remote on-board computer 3.5.6 BOSCH Intuvia 100 display 3.5.6.1 BOSCH Performance Line CX motor 3.5.7 Rechargeable battery 3.5.7.1 BOSCH PowerTube 500 battery 3.5.7.2 BOSCH PowerTube 625 battery 3.5.7.3 BOSCH PowerTube 750 battery 3.5.7.4...
Page 5 Contents 5.3.5 Preparing the wheel 5.3.6 Fitting the pedals 5.3.7 Checking the stem and handlebars 5.3.7.1 Checking the connections 5.3.7.2 Checking stem is firmly in position 5.3.7.3 Checking the bearing clearance Selling the pedelec Operation Risks and hazards Tips for a greater range Error message 6.3.1 On-board computer...
Page 6 Contents 6.5.9.3 Change handbrake position 6.5.9.4 Change handbrake inclination angle 6.5.9.5 Determining the grip distance 6.5.9.6 Grip distance on a SHIMANO ST-EF41 handbrake 6.5.10 Gear shift 6.5.10.1 Replacing the gear shift 6.5.10.2 Adjusting the SHIMANO shifter 6.5.11 Suspension and damping 6.5.12 Adjusting sag (fork) 6.5.12.1...
Page 7 Contents Straightening the quickly adjustable stem 6.10 Using the pannier rack 6.11 Raising the kickstand 6.12 Using the saddle 6.12.1 Using the leather saddle 6.13 Using the pedals 6.14 Using the bell 6.15 Using the handlebars 6.15.1 Using multi-position handlebars 6.15.2 Using bar ends 6.15.3...
Page 8 Contents 7.1.5 Checking the pannier rack 7.1.6 Checking the mudguards 7.1.7 Check wheel concentricity 7.1.8 Checking the quick releases 7.1.9 Checking the suspension seat post 7.1.10 Checking the bell 7.1.11 Checking the handles 7.1.12 Checking the USB cover 7.1.13 Checking the riding light 7.1.14 Checking the brake After each ride...
Page 9 Contents 7.4.13 Maintaining the spoke nipples 7.4.14 Maintaining the gear shift 7.4.14.1 Maintaining the rear derailleur articulated shafts and jockey wheel 7.4.14.2 Maintaining the shifter 7.4.15 Maintaining the pedals 7.4.16 Maintaining the chain 7.4.16.1 Maintaining the chain and all-round chain guard 7.4.17 Maintaining the battery 7.4.18...
Page 10 Contents Inspection and maintenance Initial inspection Major inspection Component-specific maintenance Carry out initial inspection Perform major inspection 8.5.1 Inspect frame 8.5.1.1 Inspecting the carbon frame 8.5.2 Inspecting the pannier rack 8.5.3 Inspecting and maintaining the rear frame damper 8.5.4 Inspecting the gear hub 8.5.4.1 Adjusting the hub with cone bearing 8.5.5...
Page 11 Contents 9.4.3 Repairing the suspension fork 9.4.3.1 Removing paint damage on the fork 9.4.3.2 Removing damage from impact on the carbon frame 9.4.3.3 Repairing the seat post 9.4.3.4 Repairing damage from impact on the carbon seat post 9.4.4 Replacing the riding light 9.4.5 Adjusting the headlight 9.4.6...
Page 12 About these operating instructions Thank you for your trust! Copyright Pegasus pedelecs are premium-quality vehicles. © ZEG Zweirad-Einkaufs-Genossenschaft eG You have made an excellent choice. Your specialist dealer will provide you with guidance Distribution or reproduction of these operating and instruction and assemble your product. Your instructions and utilisation or communication of specialist dealer will also be happy to assist you in their content is prohibited unless expressly...
Page 13: About These Operating Instructions
About these operating instructions About these operating instructions Manufacturer 1.4.1 Warnings Warnings indicate hazardous situations and actions. ZEG Zweirad-Einkaufs-Genossenschaft eG You will find three categories of warnings in the Longericher Strasse 2 operating instructions: 50739 Köln, Germany Tel.: +49 221 17959 0 WARNING Fax: +49 221 17959 31...
Page 14: Aim Of The Operating Instructions
About these operating instructions Aim of the operating instructions These operating instructions are not a substitute for personal instruction by the specialist dealer supplying the bike. These operating instructions Section are an integral part of the pedelec. Therefore, if it is re-sold at a later time, they must be handed over to the subsequent owner.
Page 15: Type Number And Model
About these operating instructions ype number and model Type no. Model Pedelec type 23-15-2125 Premio EVO 10 Lite (Trapez) City and trekking bicycle These operating instructions are an integral part of 23-15-2126 Premio EVO 10 Lite (Hydro City and pedelecs with the type numbers: Wave) trekking bicycle Type no.
Page 16: Frame Number
About these operating instructions Frame number Each frame has an individual frame number stamped on it (see Figure 2). The frame number can be used to associate the pedelec with the owner. The frame number is the most important identifier for verifying ownership. Identifying the operating instructions The operating instructions identification number is...
Page 17: Safety
Safety Safety Residual risk Pedelecs pose the following residual risks: Prevent short circuit due to interconnection • Risk of fire and explosion Metal objects may interconnect the battery's • Electric shock electrical terminals. The battery may self-ignite • Risk of a crash and explode.
Page 18 Safety  Take faulty batteries to your specialist dealer.  Store the battery in a safety container in a dry place as per special regulations (ADR SV 376, P908) until you dispose of it. Figure 1: Example of a safety container ...
Page 19: Electric Shock
Safety Use correct torque 2.1.2 Electric shock If a screw is fastened too tightly, it may break. If a screw is not fastened enough, it may loosen. This will cause a crash with injuries. Never use damaged network components  Always observe the indicated tightening torque Damaged chargers, cables and plug connectors on the screw or in Section 3.5.12.
Page 20: Malfunctions Due To Bluetooth
Safety 2.1.6 Malfunctions due to Bluetooth® If you use the on-board computer with Bluetooth® and/or Wi-Fi®, it may cause interference with other devices, other equipment, aircraft, and medical devices, such as pacemakers and hearing aids. Likewise, it cannot be completely ruled out that you will cause harm to people and animals in the immediate vicinity.
Page 21: Toxic Substances
Safety Toxic substances 2.2.2 Toxic substances If substances are released or used which pose a risk to people and the environment, effective protective measures must be taken. Toxic substances (also known as poison or toxins) refer to substances which can cause damage to Possible hazards, contamination and health living beings if they enter the organism above a hazards due to:...
Page 22: Requirements For The Pedelec Rider
Safety Safety guards Defective battery Liquids and vapours may leak from damaged or Three safety guards on the pedelec protect faulty batteries. Excessively high temperatures pedelec riders against heat, dirt or moving parts: may also cause liquids and vapours to leak from the battery.
Page 23: Safety Markings And Safety Instructions
Safety Safety markings and safety What to do in an emergency instructions 2.8.1 Dangerous situation in road traffic Pedelec and battery nameplates contain the following safety markings and safety instructions:  If you encounter any hazards or dangers in road traffic, apply the brake until the pedelec comes to a halt.
Page 24: Battery Vapour Emission
Safety After contact with eyes After skin contact 1 Rinse eyes under flowing water for at least ten 1 Remove any solid particles immediately. minutes with the lids open; also rinse under 2 Remove contaminated clothing immediately. lids. 3 Rinse the affected area with plenty of water for 2 Immediately consult a doctor in case of any at least 15 minutes.
Page 25: Oil And Lubricant Leaks From The Fork
Safety 2.8.6 Oil and lubricant leaks from the fork  Dispose of leaked oils and lubricants in an environmentally responsible way in accordance with statutory regulations (see Section 10.1). MY23P0a -52_1.0_11.10.2022...
Page 26: Data Privacy Information
When the pedelec is connected to the diagnosis tool at the specialist dealer’s, data is transferred to BOSCH eBike Systems (Robert Bosch GmbH) on the use of the Bosch drive unit, including its energy consumption and temperature, to help improve the product.
Page 27: Description
Description Description Proper use All checklists and instructions for actions in these reflectors and other components when riding on operating instructions met. Approved accessories public roads. The general laws and the can be installed by specialist staff. regulations for the prevention of accidents and environmental protection in the respective country Use the pedelec when it is in perfect, proper of use must be adhered to.
Page 28: Maximum Permitted Total Weight (Ptw)
Description 3.1.3 Maximum permitted total weight (PTW) The pedelec may only be loaded to its maximum Type no. Model PTW [kg] permitted total weight (PTW). 23-15-2129 Premio EVO 5F Lite (Wave) The maximum permitted total weight is 23-15-2130 Strong EVO 10 Lite (Gent) •...
Page 29 Description Type no. Model PTW [kg] 23-15-2043 Solero E8 Plus (Wave) 23-15-2044 Solero E8R Plus (Gent) 23-15-2046 Solero E8R Plus (Trapez) 23-15-2048 Solero E8R Plus (Wave) 23-15-2049 Solero E8R Plus (Wave) 26" 23-15-2052 Solero E8F Plus (Wave) 23-15-2053 Tourina E7R 23-15-2054 Tourina E7F 23-15-2057...
Page 30: Environmental Requirements
Description 3.1.4 Environmental requirements You can be ride the pedelec within a temperature Temperatures under -10 °C and over +60 °C must range between -5 °C and +40 °C. The electric be avoided as a general rule. Never put the drive system is limited in its performance outside battery in a car in summer or store it in direct this temperature range.
Page 31: Nameplate
Description Nameplate The nameplate is situated on the frame. The The nameplate contains up to twelve pieces of precise position of the nameplate is shown in information. Figure 3. ZEG Zweirad-Einkaufs- Genossenschaft eG Longericher Str. 2 50739 Köln, Germany Typ: 23-15-2115 EPAC nach...
Page 32: Components
Description Components 3.3.1 Overview 18 19 23 24 Figure 3: Pedelec viewed from right: Pegasus Solero Evo 9 used as example Wheel Guard Rear wheel brake Suspension fork Kickstand Mudguard Wheel Front light Steering headset Chain Handlebars Chain guard Stem Frame number Frame Motor...
Page 33: Chassis
Description 3.3.2 Chassis Carbon frame The chassis comprises two components: Carbon (CFRP) is a carbon-fibre-reinforced polymer made of high-strength, rigid fibres. • Frame and Carbon frames comprise several layers of carbon • steering system with an epoxy resin matrix. The uppermost layer is known as the visible layer.
Page 34 Description Rider’s height [cm] Frame size [cm] Rider’s height [cm] Frame size [cm] 155… 165 160… 175 43… 48 46… 48 165… 175 48… 53 165… 180 49… 51 175… 185 53… 58 170… 185 52… 54 185… 195 58… 62 175…...
Page 35: Rear Frame Damper
Description 3.3.2.2 Rear frame damper A rear frame damper is primarily fitted to mountain The rear frame damper rebounds at a controlled bikes and helps to protect the pedelec and rider speed if it is optimally adjusted. The rear wheel against impacts and vibrations caused by uneven does not bounce off rough surfaces or the ground;...
Page 36 Description When optimally adjusted, the rear frame damper The saddle rises slightly when absorbing a bump deflects quickly and unhindered when the bike hits (green line). bumps and absorbs a bump. Traction is retained (blue line). Figure 7: Optimum rear frame damper ride performance over bumps MY23P0a -52_1.0_11.10.2022...
Page 37: Rear Frame Damper Rebound Damper
Description 3.3.2.3 Rear frame damper rebound damper The rear frame damper rebounds at a controlled so that the rider remains sitting in a horizontal speed if it is optimally adjusted. The rear wheel position when the next bump is absorbed. The does not bounce off rough surfaces or the ground;...
Page 38 Description SR SUNTOUR Edge LOR8 Trunnion Mount rear frame damper Figure 10: Example of SUNTOUR Edge LOR8 Trunnion Mount rear frame damper Specifications Air reservoir Compression lever Rebound adjuster wheel Suspension type Air suspension Air valve (rear frame damper) Overall length Damping LOR8 Settings...
Page 39: Steering System
Description 3.3.2.5 Steering system The steering system components are: • Steering headset, • Stem, • Handlebars and • Suspension fork. 3.3.2.6 Steering headset The steering headset (also known as a bike headset or simply a headset) is the fork bearing system in the frame.
Page 40: Handlebars
Description 3.3.2.8 Handlebars Suspension The pedelec is steered using the handlebars. The A suspension fork deflects when a steel handlebars are used to support the upper body suspension, air suspension or both suspension and is the mount for operating and display types act on it.
Page 41 Description Suspension fork structure Figure 15: Suspension fork structure Fork steerer Tyre clearance Sag adjuster Fork crown Tyre height Deflection (fork) Tyre passage width Damper side Quick release Side view Pitch Installation height Fork end (fork) Offset Quick release axle Air suspension side Stanchion Fork bridge...
Page 42 Description Fork assembly groups A suspension fork can feature up to three different assembly groups: • Compression damper (blue) • Rebound damper (red) • Air suspension or steel spring (orange) Figure 17: Internal structure of a steel spring fork Deflection adjustment ring Sag setting wheel Compression dampers Negative deflection (sag)
Page 43 Description Negative deflection (sag) The negative deflection (sag) is the percentage of The pedelec rebounds at a controlled speed if it is entire deflection that is compressed by the rider’s optimally adjusted. The wheel stays in contact body weight, including equipment (such as a with the ground when passing over bumps (blue backpack), the seating position and frame line).
Page 44 Description Rebound dampers Rebound dampers damp rebound movements, i.e. increases, the extension and rebound speeds rebound stress loads. Rebound damping also increase. Rebound damping needs to be determines the speed at which the suspension increased to achieve an optimal setting if the air rebounds after being exposed to load.
Page 45 Description High-speed damper A high speed is generated in the suspension fork, The settings on the high-speed damper control e.g. on a mogul slope or during landing after a the suspension behaviour of the fork during jump. • stronger impacts •...
Page 46 Description SR SUNTOUR cartridge function chart Compression damping setting Rebound damping setting Lockout Lockout High- Low- High- Low- Blow-off Remote Fork head speed speed Fixed speed speed Fixed feature control R2C2-PCS RC2-PCS RC-PCS RLRC-PCS LORC-PCS R2C2 RLRC LORC MY23P0a -52_1.0_11.10.2022...
Page 47: Sr Suntour Rlr
Description 3.3.2.10 SR SUNTOUR RLR The hydraulic SR Suntour RLR cartridge features a • A fixed compression damper • A low-speed rebound damper. Before riding, the rebound adjuster (1) is used to adjust the system to the surface concerned. The compression adjuster (2.2) remote control can be used to open and close damping.
Page 48: Sr Suntour Lor
Description 3.3.2.11 SR SUNTOUR LOR The SR Suntour LOR cartridge features a • A low-speed compression damper 2. 2. • A low-speed rebound damper. Before riding, the rebound adjuster (1) is used to adjust the system to the surface concerned. The suspension system can be adjusted to the current surface during rides using the low-speed compression adjustment wheel (2).
Page 49: Sr Suntour Lo
Description 3.3.2.12 SR SUNTOUR LO The SR Suntour LO cartridge features a • a compression damper 2. 2. • a rebound damper Before riding, the rebound adjuster (1) is used to adjust the system to the surface concerned. The compression adjuster (2.2) remote control can be used to open and close damping.
Page 50: Sr Suntour Rl
Description 3.3.2.13 SR SUNTOUR RL The SR Suntour RL cartridge features a • a compression damper 2. 2. • a rebound damper Before riding, the rebound adjuster (1) is used to adjust the system to the surface concerned. The suspension system can be adjusted to the current surface during rides using the low-speed compression adjustment wheel (2).
Page 51: Sr Suntour Hlo
Description 3.3.2.14 SR SUNTOUR HLO The SR Suntour HLO cartridge features a • a compression damper 2. 2. • a rebound damper Before riding, the rebound adjuster (1) is used to adjust the system to the surface concerned. The compression adjuster (2.2) remote control can be used to open and close damping.
Page 52: Wheel
Description 3.3.3 Wheel Tyre pressure The permitted pressure range is indicated on the side of the tyre. It is indicated in psi or bars. The tyre is only able to support the pedelec if there is adequate tyre pressure. The tyre pressure must be adjusted to the body weight and then checked on a regular basis.
Page 53 Description Carcass Tread with profile The carcass is the tyre’s supporting structure. A rubber tread is attached to the exterior of the There are usually three carcass plies beneath the carcass. tread. The carcass comprises a webbing with The tread has little influence on riding characteristics threads, usually made of polyamide (nylon).
Page 54 Description Bead core Puncture protection belt (optional) Tyre carcasses are wrapped around bead cores. There may be a puncture protection belt between Wrapping the carcass around both sides creates the carcass and the tread. three carcass plies. To ensure that tyres do not slip when inflated on the rim and have an effective grip, the bead cores are stabilised in two different ways: Figure 34: Effect of puncture protection belt...
Page 55: Rim
Description 3.3.3.3 Rim The rim is the metal profile on a wheel which holds the tyre, tube and rim band together. The rim is joined to the hub with spokes. In rim brakes, the outer surface of the rim is used to brake.
Page 56: Hub
Description 3.3.3.7 Hub The hub is located in the centre of the wheel. The hub is connected to the rim and tyre with the spokes. An axle runs through the hub, connecting the hub with the fork at the front and with the frame at the rear.
Page 57: Saddle
Description 3.3.4 Saddle The purpose of the saddle is to absorb body When riding, the rider's body weight is distributed weight, provide support and enable different riding between the pedals, the saddle and the positions. The shape of the saddle thus depends handlebars.
Page 58: Ladies' Saddle
Description 3.3.4.1 Ladies’ saddle 3.3.4.2 Men’s saddle The distance between the ischial tuberosities and In contrast to the female anatomy, men's pubic the pubic symphysis is on average a quarter less bones are at a much steeper angle to one another. in women than in men.
Page 59: Seat Post
Description 3.3.5 Seat post Seat posts are not designed to fasten the saddle but also to adjust exactly to the optimum sitting position. The seat post can: • adjust the seat height in the seat tube • adjust the saddle horizontally with a clamping mechanism and •...
Page 60 Description LIMOTEC, A1 The LIMOTEC A1 is a continuously height- adjustable seat post, which can be lowered using a remote control on the handlebars. The remote control can be used to adjust the saddle height during a ride, e.g. when stopped at traffic lights. Both hands remain on the handlebars during adjustment.
Page 61 Description LIMOTEC, A3 The suspension in the seat post ensures sitting comfort when riding over rough terrain (e.g. in The LIMOTEC Alpha 3 suspension seat post is a woodland or on farm tracks). continuously height-adjustable seat post, which can be lowered using a remote control on the handlebars.
Page 62 Description SR SUNTOUR, NCX Easily exchangeable coil springs with different spring hardnesses and dampers are available to The parallelogram suspension seat post NCX ensure optimum adjustment of the NCX to the from SR Suntour was developed to provide rider’s weight and riding style. maximum ride comfort.
Page 63: Brake
Description 3.3.6 Brake 3.3.6.2 Hydraulic brake A pedelec’s brake system is primarily operated using the brake lever on the handlebars. The brake fluid is in a closed hose system. If the brake lever is pulled, the brake fluid transfers • If the left brake lever is pulled, the brake on the front wheel is applied.
Page 64: Disc Brake
Description 3.3.6.3 Disc brake Figure 51: Brake system with disc brake – example Brake disc Brake calliper with brake linings Handlebars with brake lever Front wheel Brake disc Rear wheel brake disc On a pedelec with a disc brake, the brake disc is permanently screwed to the hub.
Page 65: Backpedal Brake
Description 3.3.6.4 Back-pedal brake Figure 52: Brake system with a back-pedal brake – example Rear wheel rim brake Handlebars with brake lever Front wheel rim brake Pedal Backpedal brake The back-pedal brake is an extra brake. The back- pedal brake stops the rear wheel from moving by pushing the pedals in the opposite direction to the direction of travel.
Page 66: Mechanical Drive System
Description 3.3.7 Mechanical drive system 3.3.7.1 Chain drive layout The pedelec is driven by muscle power, just like a bicycle. The force which is applied by pedalling in the direction of travel drives the front chain wheel. The chain or belt transmits the force onto the rear chain wheel and then onto the rear wheel.
Page 67: Electric Drive System
3.3.8.2 Charger Each pedelec is supplied with a charger. The following BOSCH charger may be used: • the 4 A Charger BPC3400. Observe the operating instructions in the Figure 56: Diagram of an electric drive system with Section 11.4 Documents.
Page 68: Rechargeable Battery
Description 3.3.8.4 Rechargeable battery Integrated battery BOSCH batteries are lithium ion batteries which are developed and manufactured to the latest technical standards. Each battery cell is protected by a steel cup and encased in a plastic battery housing. Applicable safety regulations are met.
Page 69: Frame Battery
Description 3.3.8.5 Frame battery Three different types of frame batteries can be fitted: PowerPack 300 PowerPack 400 PowerPack 500 Figure 59: Overview of frame battery Figure 60: Details of frame battery Battery housing Battery lock Battery key On-off button (battery) Battery level indicator (battery) Charging port cover Charging port...
Page 70: On-Board Computer
It controls the system and all indicators on the display screen using six buttons. Figure 62: BOSCH Intuvia 100 display Figure 61: BOSCH LED Remote on-board computer The display switches off automatically if it is removed from its mount.
Page 71: Description Of Controls And Screens
Description Description of controls and screens 3.4.1 Handlebars Figure 63: Detailed view of handlebars with BOSCH Intuvia 100 on-board computer, example Handle Rear wheel hand brake (behind handlebars) Bell BOSCH Intuvia 100 display Front wheel hand brake (behind handlebars) Handle...
Page 72: Bosch Led Remote On-Board Computer
BOSCH LED Remote on-board computer The on-board computer on the handlebars is used as a control panel. It controls the system and all indicators on the display screen using six buttons. Figure 64: Overview of BOSCH LED Remote on-board computer < Decrease brightness button/...
Page 73: System Message
Description 1. Selected level of assistance indicator 3. Battery level indicator (on-board computer) The higher the selected level of assistance, the The battery level indicator (on-board computer) more the drive system assists with pedalling. shows the battery charge level. You can also see the battery charge level on the LEDs on the eMTB mode is available for Performance Line CX battery itself.
Page 74: Creating A User Account
The lock function does not provide anti-theft Bosch eBike Flow smartphone app as soon as the protection; it is more a supplement to a app is connected to the on-board computer.
Page 75: Bosch Intuvia 100 Display
The display is controlled on the LED Remote on- board computer. The higher the selected level of assistance, the more the drive system assists with pedalling. Figure 65: Intuvia 100 display Figure 67: Selected level of assistance Level of assistance NO S CR EEN...
Page 76: Settings
The unit of speed is displayed either in km/h or mph. Menu Submenu → <Wheel circum.> → <Range reset> → <Auto trip reset> → <Hours of operation> → <BOSCH components used> Table 27: Adjustable and viewable values for the Intuvia 100 display in the eBike Flow app MY23P0a -52_1.0_11.10.2022...
Page 77: Handbrake
Description 3.4.4 Handbrake There is a handbrake on the left and right of the handlebars. Figure 68: Front wheel (2) and rear (1) brake levers – Shimano brake used as an example The left handbrake (2) controls the front wheel The right handbrake (1) controls the rear wheel brake.
Page 78: Suspension And Damping
Description 3.4.5 Suspension and damping 3.4.5.1 Air valve and sag setting wheel SR SUNTOUR Model AIR EQ COIL Adjustable COIL Air valve (fork) Air valve (fork) Sag setting wheel Sag setting wheel Suspension Air suspension Air suspension Steel spring Steel spring Durolux Auron ZERON35...
Page 79: Damper Adjuster
Description 3.4.5.2 Damper adjuster R2C2 Model Remote control Fork Durolux Auron Mobie35 Mobie34 Aion Zeron35 Table 29: Fork lock by suspension fork x = present O = present in PCS piston MY23P0a -52_1.0_11.10.2022...
Page 80 Description Model RLRC LORC Remote control Fork Auron Axon Aion Zeron35 Axon Epixon9 Raidon Mobie25/45 Table 30: Fork lock by suspension fork x = present O = present in PCS piston MY23P0a -52_1.0_11.10.2022...
Page 81 Description Model Remote control Fork Mobie34 CGO MobieA32 NCX32/NCX/TR-HSI Table 31: Fork lock by suspension fork x = present MY23P0a -52_1.0_11.10.2022...
Page 82: Shimano Hub Gear
Description 3.4.5.3 SHIMANO hub gear Only applies to vehicles with this equipment SHIMANO hub gears feature a twist grip with a display on the right-hand side of the handlebars. Figure 69: SHIMANO SL-C30000-7 twist grip, top view Twist grip Gear indicator The Gear indicator shows the selected gear.
Page 83: Gear Shift
Description 3.4.6 Gear shift 3.4.6.1 SHIMANO derailleur gears Only applies to vehicles with this equipment The gear shift is on the right of the handlebars. The gear shift has one or two shifters. SHIMANO SL-M315 gear shift Figure 70: Example of SHIMANO SL-M315 Shifter A Shifter B SHIMANO SL-M3100 gear shift...
Page 84: Shimano Sl-T6000 Derailleur Gears
Description 3.4.6.2 SHIMANO SL-T6000 derailleur gears Only applies to vehicles with this equipment The gear shift unit is on the left of the handlebars. The gear shift unit features two switches and an indicator. Figure 72: SHIMANO SL-T6000 gear shift 1 Gear indicator 2 Lever A (gear shift) 3 Lever B (gear shift)
Page 85: Shimano Sw-E7000 Derailleur Gears
Description 3.4.6.3 SHIMANO SW-E7000 derailleur gears Only applies to vehicles with this equipment The gear shift unit is on the left of the handlebars. The gear shift unit features 2 buttons. Figure 73: SHIMANO SW-E7000 gear shift Up button (gear shift) Down button (gear shift) MY23P0a -52_1.0_11.10.2022...
Page 86: Battery Level Indicator (Battery)
Each LED represents 20% of battery capacity. LED 1,2,3,4,5 Battery level 100 … 80% 79 … 60% 59 … 40% 39 … 20% Figure 74: BOSCH PowerPack battery indicator and operating element 19 … 15% 5 … 0% Figure 76: Battery level indicator Symbols: LED on...
Page 87: Technical Data
Table 35: Technical data for BOSCH display mount, BDS3YYY display Transmitting capacity ≤1 mW Table 37: Technical data for BOSCH Intuvia 100 display, BHU3200 * Malfunctions may occur on the display if it is outside its temperature range MY23P0a -52_1.0_11.10.2022...
Page 88: Bosch Performance Line Cx Motor
36 V Mass approx. 2.9 kg Nominal capacity 20.1 Ah Storage temperature -10… +40 °C Energy 750 Wh Table 38: Technical data for BOSCH Performance Line CX motor, BDU3740, BDU3741 Weight 4.3 kg Protection class IP54 3.5.7 Rechargeable battery Operating temperature -5 …...
Page 89: Bosch Powerpack 545 Battery
-5 … +40 °C Storage temperature +10 … +40 °C Permitted charging temperature 0 … 40 °C range Table 42: Technical data for BOSCH PowerPack 545 battery, BBP# 3.5.7.5 BOSCH PowerPack 725 battery Nominal voltage 36 V Nominal capacity 19.2 Ah...
Page 90: Tyres
Description 3.5.8 Tyres V-GUARD The V-Guard puncture protection 3.5.8.1 SCHWALBE puncture protection level belt comprises of lightweight, cut- resistant fibres. Its webbing ensures highly effective puncture resistance Inserts Webbing for lightweight race and tour tyres. Rubber insert insert Combination SmartGuard® DualGuard Tubeless Easy Double Defense®...
Page 91: Saddle
Description 3.5.9 Saddle 3.5.9.1 BROOKS ENGLAND saddle width 3.5.9.3 SELLE ROYAL saddle width Riding position Riding position Athletic Position on trekking bike Narrow saddle Position on trekking bike Sharply inclined upper body, Sharply inclined upper body, back at an angle of 30°…60°. back at an angle of 30°…60°.
Page 92: Limotec Seat Post, A1/A1L
Description 3.5.9.4 LIMOTEC seat post, A1/A1L Figure 78: Dimensions of LIMOTEC A1 seat post Numbering in drawing Variable type 30.9 Ø/75 mm 25.6 30.9 31.6 Ø/75 mm 25.6 31.6 30.9 Ø/100 mm 25.6 30.9 31.6 Ø/100 mm 25.6 31.6 30.9 Ø/125 mm 25.6 30.9 31.6 Ø/125 mm...
Page 93 Description Figure 79: Dimensions of LIMOTEC A1L seat post Numbering in drawing Variable type 30.9 Ø/75 mm 25.6 30.9 31.6 Ø/75 mm 25.6 31.9 30.9 Ø/100 mm 25.6 30.9 31.6 Ø/100 mm 25.6 31.9 34.9 Ø/100 mm 28.6 34.9 30.9 Ø/125 mm 25.6 30.9 31.6 Ø/125 mm...
Page 94: Seat Post
Description 3.5.10 Seat post 3.5.10.1 LIMOTEC A3/A3 Plus suspension seat post Figure 80: Dimensions of LIMOTEC A3/A3 Plus seat post Numbering in drawing Variable type Soft suspension 30.9 Ø 40/40 Soft 25.6 30.9 31.6 Ø 40/40 Soft 25.6 31.6 30.9 Ø 40/80 Soft 25.6 30.9 31.6 Ø...
Page 95 Description Numbering in drawing Variable type A3 Plus Soft suspension 50 to 25.6 30.9 30.9 Ø 40/40 Soft 50 to 25.6 31.6 31.6 Ø 40/40 Soft 30.9 Ø 40/80 Soft 45 to 75 25.6 30.9 31.6 Ø 40/80 Soft 45 to 75 25.6 31.6 Hard suspension 95 to...
Page 96: Sr Suntour Ncx Seat Post
Description 3.5.11 SR SUNTOUR NCX seat post Figure 81: SR SUNTOUR NCX seat post dimensions Saddle clamp screw Minimum insertion depth Coil spring model SP12-NCX SP17-NCX SP12-NCX SP12-NCX-PSS Length Diameter [mm] 27.2 30.9 31.6 31.6 Deflection 50 mm 50 mm 50 mm 50 mm Degree of hardness...
Page 97: Torque
On-board computer FIT Remote Basic Mounting bracket 0.8 Nm FIT Remote Display Mounting bracket 0.8 Nm BOSCH Intuvia 100 bracket Attachment screw 1, M3 × 22 1 Nm 3 mm hex bit Attachment screw 2, M3× 14 1 Nm 3 mm hex bit...
Page 98 Description Brake linings SHIMANO Hex key, 3 mm Circlip 2–4 Nm Slotted-head screwdriver TEKTRO for hydraulic disc brake system Attachment screws 3–5 Nm Hex key, 3 mm Brake cable SHIMANO Connecting screw, handbrake 5–7 Nm Screw wrench, 8 mm SHIMANO Connecting screw, brake calliper, 5–7 Nm Hex key, 3 mm...
Page 99 Description Dual pivot rim brake SHIMANO Attachment screw 8–10 Nm Hex key, 5 mm SHIMANO, models with nut Attachment screw 8–10 Nm Screw wrench, 10 mm SHIMANO Attachment screw for brake shoe 5–7 Nm Hex key, 4 mm SHIMANO, left side Attachment screw for brake cable 6–8 Nm Hex key, 5 mm...
Page 100 Description SRAM RockShox, Lyrik, ZEB Attachment screw – compression adjuster Charger RC (Select) 1.35 Nm 2.5 mm hex bit SRAM RockShox, Lyrik, ZEB Attachment screw – compression adjustment ring Charger RC (Select) 0.75 … 1.1 Nm 2.5 mm hex bit SRAM RockShox, 35 Attachment screw –...
Page 101 Star bit [no. 30] Smallest chainring Chain guard Brose chain guard bash guard … Attachment screws 6 Nm Chain guard for BOSCH Motor BDU37xx Attachment screws max. 10 Nm M6 × 10; head: max. 5 mm; length: max. 8.5-mm MY23P0a -52_1.0_11.10.2022...
Page 102 Motor attachment screws BOSCH motor BDU37xx 20 ± 2 Nm Torx Plus® P40, M8 × 16 6 x attachment screws for motor BOSCH Intuvia 100 bracket Torx ® Torx Plus ® Motor cover BOSCH motor cover BDU37xx Attachment screws for lower motor Initial fitting: 3 ±...
Page 103 Description ROHLOFF, 14/500 Bayonet locks/cable drum screws 1.5 Nm 2 mm hex bit ROHLOFF, 14/500 Oil drain screw 0.5 Nm 3 mm hex bit ROHLOFF, 14/500 Attachment screw for chain tensioner and torque support 5 mm hex bit ROHLOFF, 14/500 To rotate the gear shift shaft Open-end spanner 8 mm ROHLOFF, 14/500...
Page 104 Description SHIMANO quick release version FH-M3050, FH-M4050, FH-MT200- B, FH-MT400, FH-MT400-B, FH- 40 Nm Adjustable spanner and special tool TL-LR15 MT500, FH-MT500-B, FH-MT510, (SHIMANO) FH-MT510-B, FH-RM33, FH-RM35, FH-TX505, FH-TY505, FH-UR600 HB-M3050, HB-M4050, HB-MT200, HB-MT400,HB-MT400-B, HB-RM33 HB-TX505 FH-M7000, FH-M7010, FH-M7010-B HB-M7000, HB-M7010, HB-M7010-B DEORE FH-M618, FH-M618-B, FH-M6000, FH-M6010, FH-M6010-B,...
Page 105 Description Seat post by.schulz, G1 M8 seat clamp screw 20 … 24 Nm M5 fixing grub screws 3 Nm 2.5 mm hex bit by.schulz, G2 M6 seat clamp screw 12 … 14 Nm M5 fixing grub screws 3 Nm 2.5 mm hex bit Eightpins NGS2 Seat post axle Slipper clutch...
Page 106 Description Rear derailleur SHIMANO for MTB/trekking Attachment screw, standard type 8–10 Nm Hex key, 5 mm SHIMANO for MTB/trekking Attachment screw with bracket 3–4 Nm Hex key, 5 mm SHIMANO for BMX bicycles Attachment screw 3–4 Nm Adjustable spanner Hex key, 4 mm/ SHIMANO for MTB/trekking 6–7 Nm Hex key, 5 mm/...
Page 107 Description Underride guard FIT, Brose Attachment screws 6 Nm V-Brake brake SHIMANO Attachment screw for connecting Hex key, 5 mm cable 6–8 Nm SHIMANO Hex key, 5 mm Brake shoe nut 6–8 Nm SHIMANO Hex key, 5 mm Bowden cable attachment screw 6–8 Nm Stem FSA, carbon quill stem...
Page 108: Transporting And Storing
Transporting and storing Transporting and storing Weight and dimensions for transportation Weight and dimensions during transportation # Not yet available when the instructions were produced Designated handles, lifting points The box does not have any handles. MY23P0a -52_1.0_11.10.2022...
Page 109: Transportation
Transporting and storing Transportation 4.3.2 Transporting the pedelec 4.3.2.1 By car CAUTION Bicycle rack systems which use the handlebars or frame to hold the pedelec in an upside-down Crash caused by unintentional activation position exert inadmissible forces on its There is a risk of injury if the drive system is components during transportation.
Page 110: By Local Transport
Transporting and storing 4.3.4 Transporting the battery 4.3.2.3 By local transport You can normally take pedelecs on local public Batteries are subject to hazardous goods transport, e.g. by bus or suburban rail, if you regulations. Undamaged batteries may be purchase a bike ticket. There may be times when transported by private persons in road traffic.
Page 111: Storing
Transporting and storing Storing  Always store pedelec, battery, on-board New battery computer, display and charger separately. Inspect battery for damage after delivery.  Storage temperature +10… +40 °C  If the batteries are damaged, observe Humidity 30%…85% Section 2.1 Handling a damaged or faulty Ideal storage temperature +10…...
Page 112: Break In Operation
Transporting and storing 4.4.4 Break in operation 4.4.4.1 Preparing a break in operation Remove the rechargeable battery from the  pedelec. Notice Charge battery between 30% and 60% so that  2 to 3 LEDs light up on the battery level indicator. The battery discharges when not in use.
Page 113: Assembly 5.1 Unpacking
Assembly Assembly Scope of delivery WARNING 1 × pre-assembled pedelec  Risk of eye injury 1 × front wheel  Problems may arise if components are set 2 × pedals  incorrectly. They may cause serious injuries to 2 × quick releases (optional) ...
Page 114: Commissioning
Assembly Commissioning Only trained specialist staff may perform initial commissioning since initial commissioning of the pedelec requires special tools and specialist knowledge. Experience has shown that a pedelec which has not yet been sold is automatically handed to customers as soon as it appears ready to ride. ...
Page 115: Adjusting The Suspension System To Body Weight
Assembly 5.3.2 Adjusting the suspension system to body weight Not included in price 5.3.2.1 Adjusting SR Suntour suspension elements Seat post and forks are components that may be § Not included in price replaced after approval by the vehicle or parts manufacturer.
Page 116: Adjusting The Limotec Seat Post
Assembly 5.3.3 Adjusting the LIMOTEC seat post Only applies to pedelecs with this equipment The rider’s body weight exceeds or falls below the  seat post’s functional weight. 1 Order new Limotec seat post with suitable functional weight. 2 Remove existing seat post. Replacing Limotec A1 and A5 3 Use the seat height formula to calculate the optimum seat post height for leg length:...
Page 117: Installing The Wheel In The Suntour Fork
Assembly 5.3.4 Installing the wheel in the SUNTOUR fork Only applies to Suntour forks with this equipment 5.3.4.1 Screw-on axle (12AH2 and 15AH2) Only applies to Suntour forks with this 4 Insert the securing screw on the non-drive equipment side. Before installing the wheel, ensure that the O-ring ...
Page 118: Mm Cross Axle
Assembly 5.3.4.2 20 mm cross axle Only applies to Suntour forks with this 2 Tighten the cross axle with the red handle. equipment CAUTION Crash caused by loose cross axle A faulty or incorrectly installed cross axle may become caught in the brake disc and block the wheel.
Page 119 Assembly 5 Check the position and clamping force of the quick release lever. The quick release lever must be flush with the shock absorber. Figure 92: Perfect position for the clamping lever 6 Use 4 mm hexagon socket spanner to adjust the clamping lever clamping force if required.
Page 120: Q-Loc Quick Release
Assembly 5.3.4.3 Q-LOC quick release Only applies to Suntour forks with this equipment 1 Push in the quick release until you can hear a click. Make sure that the flange is extended. CAUTION Crash caused by unfastened quick release A faulty or incorrectly installed quick release may become caught in the brake disc and block the wheel.
Page 121: Preparing The Wheel
Assembly 5.3.5 Preparing the wheel There is an arrow on the sides of the tyres with the • The FRONT rotation direction arrow indicates the recommended direction of rotation for the front inscription ROTATION to show the direction of wheel. rotation.
Page 122: Fitting The Pedals
Assembly 5.3.6 Fitting the pedals The pedals have two different threads to ensure 3 Turn the pedal marked R anti-clockwise by they don’t come loose while the rider is pedalling. hand into the crank arm on the right as seen when facing the direction of travel.
Page 123: Checking The Stem And Handlebars
Assembly 5.3.7 Checking the stem and handlebars 5.3.7.1 Checking the connections 5.3.7.3 Checking the bearing clearance 1 Stand in front of the pedelec. Clamp the front 1 Place the fingers of one hand on the upper wheel between your legs. Grasp the handlebar headset cup.
Page 124: Operation
Operation Operation Risks and hazards WARNING WARNING Injuries and death caused by distraction Injuries and death caused by blind spots A lack of concentration while riding increases the Other road users, trucks, cars and pedestrians risk of an accident. This may cause a crash with often underestimate the speed of pedelecs.
Page 125 Operation Notice CAUTION Heat or direct sunlight can cause the tyre pressure Crash caused by material fatigue to increase above the permitted maximum Intensive use can cause material fatigue. A pressure. This can destroy the tyres. component may suddenly fail in case of material ...
Page 126: Tips For A Greater Range
Operation Tips for a greater range The pedelec’s range depends on many Gear switching habits influencing factors. A single battery charge may only last fewer than 20 kilometres but much more  Use a low gear and a low level of assistance on than 100 is also possible.
Page 127: Error Message
Operation Error message 6.3.1 On-board computer 6.3.2 Rechargeable battery The on-board computer indicates whether a critical or less critical error has arisen in the drive system. The battery is protected against deep discharge, overcharging, overheating and short circuits by The error messages generated by the drive Electronic Cell Protection (ECP).
Page 128: Instruction And Customer Service
Operation Instruction and customer service 6.5.1 Preparing The supplying specialist dealer will provide customer service. Contact details can be found on the pedelec pass for these operating instructions. The following tools are required to adjust the pedelec: The specialist dealer will explain all the pedelec functions to the new owner in person, this being when the specialist dealer hands over the pedelec Tape measure...
Page 129: Determining The Sitting Position
Operation 6.5.2 Determining the sitting position The starting point for a comfortable posture is the Position on roadster Position on city bike correct position of the pelvis. If the pelvis is in the wrong position, it can cause different types of pain, e.g.
Page 130: Seat Post
Operation 6.5.3 Seat post 6.5.4 Saddle 6.5.3.1 Adjusting the seat post to body weight CAUTION Not included in price Sitting discomfort due to wrong saddle Seat post are components that may be replaced § Around 50% of all pedelec riders experience after approval by the vehicle or parts discomfort due to incorrect sitting.
Page 131: Determining Saddle Shape
Operation 6.5.4.2 Determining saddle shape Ladies’ saddle To distribute the pressure optimally over the female bone structure in the seat area, a ladies’ saddle should: • have a relief opening far to the front • have a wide, V- shaped saddle edge Figure 105: Pressure points on a saddle, male anatomy To distribute the pressure on the male bone structure in the seat area optimally, the saddle...
Page 132: Determining Minimum Saddle Width With Corrugated Cardboard
Operation 6.5.4.3 Determining minimum saddle width with corrugated cardboard 6.5.4.4 Determining minimum saddle width with gel cushion 1 Place corrugated cardboard on a flat, hard, 1 Smooth gel cushion. unpadded seat. 2 Place gel cushion on a flat, hard, unpadded 2 Sit in the middle of the corrugated board.
Page 133: Calculating The Saddle Width
Operation 6.5.4.5 Calculating the saddle width Depending on the position, the following value is added to the minimum saddle width. Position on roadster + 4 cm Position on city bike + 3 cm Position on trekking bike + 2 cm Position on sports bike + 1 cm Triathlon/time trials...
Page 134: Straighten Saddle
Operation 6.5.4.8 Straighten saddle 4 Take a test ride.  Pedelec riders sit straight on the saddle at an  Position saddle in direction of travel. In doing optimal saddle height. so, align the tip of the saddle with the top tube. •...
Page 135: Setting The Saddle Height With The Remote Control
Operation Lowering the saddle 1 Sit on the saddle. 2 Press the remote control operating lever.  The seat post will lower. 3 Release the remote control operating lever when you have reached the desired height. Figure 114: Detailed view of the seat post – examples of the minimum insertion depth marking 7 To close it, push the seat post clamping lever as far as it will go into the seat post (2).
Page 136: Adjusting The Saddle Position
Operation 6.5.4.11 Adjusting the saddle position 6.5.4.12 Adjusting the saddle tilt The saddle can be shifted on the saddle frame. The saddle tilt must be adjusted to the seat height, The right horizontal position ensures an optimal the saddle and handlebar position, and the saddle leverage position for legs.
Page 137: Handlebars
Operation 6.5.5 Handlebars 6.5.5.1 Replace handlebars 6.5.5.3 Adjusting the hand position The hand is an optimal position on the handlebars Not included in price when the forearm and hand are in a straight line, i.e. the wrist is not bent. In this way, the nerves are Handlebars are components that may be §...
Page 138: Adjusting The Handlebars
Operation 6.5.5.4 Adjusting the handlebars The handlebars and their position determine the posture that the pedelec rider adopts on the pedelec. 1 After selecting the riding position (see Section 6.6.2.1), determine the angle of the upper body and upper arm. 2 Pre-tension the back muscles when adjusting the handlebars.
Page 139: Stem
Operation 6.5.6 Stem 6.5.6.1 Replacing the handlebars 2 Pull out the handlebars to the required height. Observe minimum insertion depth. Not included in price Handlebar-stem units are components that may § be replaced after approval by the vehicle or parts manufacturer.
Page 140: Setting The Quill Stem
Operation 6.5.6.5 Setting the quill stem 6.5.6.6 Adjusting the Ahead stem Only applies to pedelecs with this equipment Only applies to pedelecs with this equipment In the case of a quill stem, the stem and fork In the case of an Ahead stem, the stem is placed steerer form a permanently interconnected directly on the fork steerer, which protrudes over component, which is clamped in the fork steerer.
Page 141: Adjusting The Angle-Adjustable Stem
Operation 6.5.6.7 Adjusting the angle-adjustable stem Only applies to pedelecs with this equipment Angle-adjustable stems are available in different lengths for quill and Ahead stems. Figure 124: Different versions of angle-adjustable stems Adjusting the stem angle (c) changes both the distance from the upper body to the handlebars (b) and the handlebar height (a).
Page 142: Handles
Operation 6.5.7 Handles 6.5.7.1 Replacing the handles 6.5.7.2 Adjusting ergonomic handles Only applies to pedelecs with this equipment Not included in price Handles with bolt clamps are components which § may be replaced without approval. Only handles that are approved for use on e-bikes may be used to replace the existing ones.
Page 143: Tyres
Operation 6.5.8 Tyres 6.5.8.1 Replacing tyres As a general rule, wide tyres are operated at a lower tyre pressure. They provide the option of Not included in price exploiting the advantages of the lower tyre pressure without the serious disadvantages it Different tyres need to be used when the area of causes with regard to wear, rolling resistance and §...
Page 144 Operation 2 Perform a visual check on tyres. Figure 127: Correct tyre pressure. The tyre is barely deformed under the load of the body weight Figure 128: Far too little tyre pressure MY23P0a -52_1.0_11.10.2022...
Page 145: Brake
Operation 6.5.9 Brake 6.5.9.3 Change handbrake position The handbrake grip distance can be adjusted to ensure that it can be reached more easily. The Having the handbrake in the correct position pressure point can also be adjusted to the pedelec prevents the rider from stretching their wrist too rider’s preferences.
Page 146: Change Handbrake Inclination Angle
Operation 6.5.9.4 Change handbrake inclination angle 2 Set the brake lever angle as indicated in the table. The nerves that pass through the carpal tunnel are connected to the thumb and the index and middle fingers. An excessively steep or excessively flat brake angle will cause the wrist to 20 –...
Page 147: Grip Distance On A Shimano St-Ef41 Handbrake
Operation 6.5.9.6 Grip distance on a SHIMANO ST-EF41 handbrake Only applies to pedelecs with handbrakes: BL-M4100 BL-M7100 BL-M8100 BL-MT200 BL-MT201 BL-MT400 BL-MT401 BL-MT402 BL-T6000 GRX ST-RX600 M7100 M8100 RS785 The handbrake position can be adjusted to the pedelec riders’ requirements. ...
Page 148: Gear Shift
Operation 6.5.10 Gear shift 6.5.10.1 Replacing the gear shift Adjust the position of the gear shift to the pedelec riders’ needs. Not included in price 1 Undo attachment screw. All gear shift components (rear derailleur, shifter, 2 Place control panel or shifter into the position §...
Page 149: Suspension And Damping
Operation 6.5.11 Suspension and damping Suspension and damping can be adjusted to the  Follow the correct order for adjustment. rider's weight in up to six increments, depending on the suspension system. For pedelecs with components only Sequence Adjustment Section Suspension fork Rear frame damper...
Page 150 Operation When optimally adjusted, the fork counteracts This allows the rider to maintain the same speed deflection on hilly terrain and stays higher in its more easily on hilly terrain. deflection range. Figure 135: Optimum fork ride performance on hilly terrain When optimally adjusted, the fork deflects quickly The fork responds quickly to the bump.
Page 151: Adjusting The Sag For The Sr Suntour Air Suspension Fork
Operation 6.5.12.1 Adjusting the sag for the SR SUNTOUR air suspension fork Only applies to pedelecs with this equipment 1 Turn the air valve cap (see Section 3.4.5.1) 3 Pump air suspension to the required pressure anti-clockwise away from the air valve (fork). level.
Page 152 Operation Recommended air pressure [psi] < 55 40… 55 40… 55 40… 55 40… 55 40… 55 40… 55 55… 65 … … 55… 65 55… 65 55… 65 55… 65 65… 75 … … 65… 75 65… 75 65… 75 65…...
Page 153 Operation Installation procedures and optimisation options as in the following table may be recommended: RUX38 Durolux36 Durolux38 Auron35 Mobie35 Axon34-werx Plastic volume 8.6cc 8.2cc 7.5cc … … … spacer Rubber volume … 7.5cc-15 mm 7.5cc-15 mm 5cc-10 mm 5cc-10 mm 5cc-10 mm space Plastic volume...
Page 154 Operation Aion35 Zeron35 Axon32 Mobie34-air Mobie45-air Rubber volume 4.3cc 4.3cc space Deflection [mm] … … … … … … … … … … … … … … … … … … … … … … … … … … … …...
Page 155: Adjusting The Sag For The Sr Suntour Steel Suspension Fork
Operation 6.5.12.2 Adjusting the sag for the SR SUNTOUR steel suspension fork Only applies to pedelecs with this equipment You can pre-tension the steel suspension to riding style. It is not the coil spring hardness which adjust to the rider's weight and their preferred is adjusted;...
Page 156: Adjust The Rear Frame Damper Sag
Operation 6.5.13 Adjust the rear frame damper sag Negative deflection (sag) CAUTION The sag is the percentage of total spring deflection that is compressed by the rider’s body Crash caused by broken rear frame damper weight, including equipment (such as a If the rear frame damper's maximum air pressure backpack), their seating position and frame is exceeded, this can cause the rear frame...
Page 157 Operation The rear frame damper rebounds at a controlled touches the ground after the bump. The rear speed if it is optimally adjusted. The rear wheel frame damper rebounds in a controlled way, so does not bounce off rough surfaces or the ground; that the rider remains sitting in a horizontal it stays in contact with the ground instead position when the next bump is absorbed.
Page 158: Adjusting Suntour Sag For The Rear Frame Damper
Operation 6.5.13.1 Adjusting Suntour sag for the rear frame damper Only applies to pedelecs with this equipment Every rear frame damper has a specific delivery After setting up the rear wheel damper, check the air pressure ex works. These levels are starting sag to ensure the recommended sag settings are points.
Page 159 Operation 7 Attach cable tie if there is no O-ring on the 15 If the sag is correct, replace the valve cap on the air valve (rear frame damper). damper body. 8 Put on your normal cycling clothing, including 16 If you are unable to achieve the required sag, baggage.
Page 160: Fork Rebound Damping
Operation 6.5.14 Fork rebound damping Only applies to pedelecs with this equipment Rebound damping in the suspension fork and the Rebound damping needs to be increased to rear frame damper determines the speed at which achieve an optimal setting if the air pressure or the rear frame damper rebounds after being spring stiffness is increased.
Page 161: Adjusting The Sr Suntour Fork Rebound Damping
Operation 6.5.14.1 Adjusting the SR SUNTOUR fork rebound damping Only applies to pedelecs with this equipment Figure 144: Example of SR SUNTOUR rebound screw (1) The fork sag is adjusted.  1 Turn the rebound screw in a clockwise direction towards the closed position until it stops.
Page 162: Adjusting The Rear Frame Damper Rebound Damper
Operation 6.5.15 Adjusting the rear frame damper rebound damper Only applies to pedelecs with this equipment The rear frame damper rebounds at a controlled frame damper rebounds in a controlled way, so speed if it is optimally adjusted. The rear wheel that the rider remains sitting in a horizontal does not bounce off rough surfaces or the ground;...
Page 163: Adjusting The Suntour Rear Frame Damper
Operation 6.5.16.1 Adjusting the Suntour rear frame damper Only applies to pedelecs with this equipment Figure 146: Position of RS Suntour rebound adjuster wheel for rear frame dampers Triair2 (a), Triair (b), EDGE-comp (c), EDGE (d) and RAIDON (e)  The sag in the rear frame damper is adjusted.
Page 164: Riding Light
Operation 6.5.17 Riding light 6.5.17.1 Replacing the headlight 6.5.17.2 Replacing the rear light and (spoke) reflector Not included in price Not included in price Headlights may only be replaced after approval § The rear light and (spoke) reflector may be §...
Page 165: Adjusting The Headlight
Operation 6.5.17.4 Adjusting the headlight 1 Position the pedelec so that its front is facing a wall. 2 Mark the height of the headlight (1) on the wall with chalk. 3 Mark half the height of the headlight (2) on the wall with chalk.
Page 166: Adjusting The On-Board Computer
Updating the software user account first. Software updates are managed by the Bosch Registering on a PC eBike Flow smartphone app. 1 Create the user account on the BOSCH The on-board computer is now connected to the  website. smartphone.
Page 167: Setting Up The Lock Function (Optional)
Operation 6.5.18.5 Setting up the lock function (optional) 6.5.18.6 Inserting the battery The user account can be used to activate the lock 1 Use a slotted-head screwdriver to pry open the function. This will create a digital key on the battery compartment lid on the display rear.
Page 168: Inserting The Display
Operation 6.5.18.7 Inserting the display 6.5.18.9 Securing the on-board display (optional) 1 Insert the battery compartment nub (1) into the It is possible to secure the on-board computer so bracket mount recess (2). that it cannot be removed. Inserting the blocking 2 Gently press display downwards.
Page 169: Adjusting The On-Board Computer
Designation Increase brightness button/ > Forward button (scroll left) Decrease brightness button/ < Back button (scroll right) Select button Plus button/ light button Minus button/ – push assist button Table 65: Description of BOSCH LED Remote operating elements MY23P0a -52_1.0_11.10.2022...
Page 170: Adjust On-Board Computer
Resets all settings to their fac- been set. tory settings  You now exit the submenu. The clock has been Table 66: Basic menu and submenu structure for Intuvia 100 set. 3 Change the settings. Follow the instructions on 6.5.18.15 Setting the time format the display to do so.
Page 171: Adjusting The Backlight
Operation 6.5.18.17 Adjusting the backlight 1 Open <Backlight> submenu. 2 Press the Select button briefly to select the duration of the backlight after pressing a button. 3 Press the Back button.  You now exit the submenu. The backlight has been set.
Page 172: Accessories
Operation Accessories Notice Not included in price  Observe the legal regulations on the use of child seats. 6.6.1 Child seat  Observe the operating and safety instructions Child seats may only be used with the vehicle for the child seat system. §...
Page 173: Trailer
Operation 6.6.2 Trailer 6.6.2.1 Approval for trailer with Enviolo hub Trailers may only be used with the vehicle Only applies to pedelecs with this equipment § manufacturer’s approval and only if they are approved for use on e-bikes. Only compatible bicycle trailers are approved for ENVIOLO hub gears.
Page 174: Approval For Trailer With Rohloff Hub
Operation 6.6.2.2 Approval for trailer with ROHLOFF hub 6.6.3 Pannier rack Only applies to pedelecs with this equipment Front and rear pannier racks are only permitted § with the vehicle manufacturer’s approval and ROHLOFF Speedhub 500/14 only if they are approved for use on e-bikes. As a basic rule, it is permitted to use a trailer The specialist dealer will advise on choosing a in combination with the ROHLOFF...
Page 175: Front Baskets
Operation 6.6.10 Suspension fork coil spring 6.6.5 Front baskets If the desired suspension fork sag cannot be Take care with front baskets because their load § achieved after adjustment, the coil spring distribution is not fixed. They are only permitted assembly must be replaced with a softer or harder with the vehicle manufacturer’s approval and spring.
Page 176: Personal Protective Equipment And Accessories For Road Safety
Operation Personal protective equipment and accessories for road safety Seeing and being seen is crucial in road traffic. 7 The two separate brakes on the pedelec must The following requirements must be met for riding work at all times. a pedelec safely on public roads. 8 The clear sounding bell must be fitted and must work.
Page 177: Straightening The Quickly Adjustable Stem
Operation Straightening the quickly 6.10 Using the pannier rack adjustable stem CAUTION Only applies to pedelecs with this equipment 1 Open stem clamping lever. Crash caused by loaded pannier rack The pedelec is handled differently with a loaded pannier rack, in particular when the rider needs to steer and brake.
Page 178: Raising The Kickstand
Operation 6.12.1 Using the leather saddle Sunlight and UV light tarnish the colour and cause the leather to dry out and fade.  Park pedelec in the shade.  Always use a saddle cover. Moisture may cause the leather to detach from material beneath and mould may form.
Page 179: Using The Handlebars
Operation 6.15 Using the handlebars 6.15.2 Using bar ends Only applies to pedelecs with this equipment  Wear heavily padded cycling gloves.  This helps protect sensitive areas of your Bar ends can be added to normal handlebars. palms. Adjustable bar ends feature a ball joint which you ...
Page 180: Use Suspension And Damping
Operation 6.16 Use suspension and damping 6.16.1 Locking the suspension A suspension system is designed to cushion and Some suspension forks thus feature a lockout on compensate for unevenness on a surface whether the fork crown or a remote lockout on the the user is riding on bumpy cycle paths, dirt roads handlebars.
Page 181: Locking The Sr Suntour Rear Frame Damper
Operation 6.16.1.2 Locking the SR SUNTOUR rear frame damper Only applies to pedelecs with this equipment Figure 165: Position of RS Suntour rebound adjuster on rear frame dampers Triair2 (a), Triair (b), EDGE-comp (c) and EDGE (d) The pedelec’s sag is configured. ...
Page 182: Adjusting The Suspension Fork Compression Damper
Operation 6.16.2 Adjusting the suspension fork compression damper The compression damper allows the rider to make When placed at an optimum setting, the quick adjustments to the suspension behaviour of suspension fork counteracts deflection on hilly the suspension fork to adapt to changes in terrain. terrain, remains higher in its deflection range and It is intended for adjustments made during the helps maintain speed when riding on terrain hilly...
Page 183: Using The Sr Suntour Low-Speed Compression Damping
Operation 6.16.2.1 Using the SR Suntour low-speed compression damping Low-speed movement in the suspension fork is The settings of the low-speed damper control the caused, for example, by riding over bumps. suspension behaviour of the fork • during staggered jumps •...
Page 184: Adjusting The Rear Frame Damper Compression Damper
Operation 6.16.3 Adjusting the rear frame damper compression damper When optimally adjusted, the rear frame damper deflects quickly and unhindered when the bike hits bumps and absorbs a bump. Traction is retained (blue line). The saddle rises slightly when absorbing a bump (green line). Compression adjuster set to hard Compression adjuster set to soft •...
Page 185: Adjusting The Sr Suntour Compression Damper
Operation 6.16.3.1 Adjusting the SR Suntour compression damper Only applies to pedelecs with this equipment Figure 169: Position of RS Suntour compression adjuster on rear frame dampers Triair2 (a), Triair (b), EDGE-comp (c) and EDGE (d) The pedelec’s sag is configured. ...
Page 186: Using The Battery
Operation 6.17 Using the battery Switch off the battery and the drive system before 6.17.1.2 Inserting the battery  removing or inserting the battery. The key is inserted in the lock.  The lock is unlocked.  6.17.1 Integrated battery 6.17.1.1 Removing the battery Figure 171: Inserting the integrated battery 1 Place the battery into the lower mount with the...
Page 187: Frame Battery
Operation 6.17.2 Frame battery 6.17.2.1 Inserting the battery The key is inserted in the lock. 5 Check battery to ensure it is firmly in place on  all sides. The lock is unlocked.  6 Lock the battery with the battery key; 1 Place the battery into the lower mount with the otherwise, the battery may fall out of the mount contacts facing the front (1).
Page 188: Charging The Battery
Operation 6.17.3 Charging the battery The battery can remain on the pedelec or can be removed for charging. Interrupting the charging process does not damage the battery. The battery is fitted with a temperature monitoring system which only allows charging within a temperature range between 0 °C and 40 °C.
Page 189: Using The Electric Drive System
 Press the On-Off button (battery).  The battery level indicator (on-board computer) and the indicator for the selected level of assistance go out.  The pedelec is switched off. Figure 174: Position of the On-Off button on the BOSCH LED Remote MY23P0a -52_1.0_11.10.2022...
Page 190: Using The On-Board Computer
 Keep the diagnosis port flap closed at all times to ensure no dust or moisture can penetrate through the port. Figure 175: Overview of BOSCH LED Remote on-board computer 6.19.2 Charging the on-board computer battery Symbol...
Page 191: Using The Riding Light
Operation 6.19.3 Using the riding light 6.19.5 Using the push assist system  The drive system needs to be already switched on to turn on the riding light. CAUTION Injury from pedals or wheels The pedals and the drive wheel turn when the push assist system is used.
Page 192: Selecting The Level Of Assistance
Operation 6.19.6 Selecting the level of assistance 1 Press Push assist button for longer than 1 seconds. Hold down the button. The on-board computer is used to configure to  The battery level indicator goes out and a white what extent the electric drive should assist the running light in the direction of travel indicates rider when pedalling.
Page 193: Using The Brake
Operation 6.20 Using the brake 6.20.1 Use handbrake Only applies to pedelecs with this equipment WARNING Crash caused by brake failure Oil or lubricant on the brake disc in a disc brake or on the rim of a rim brake can cause the brake to fail completely.
Page 194: Gear Shift
Operation 6.21 Gear shift The selection of the appropriate gear is a prerequisite for a physically comfortable ride and making sure that the electric drive system functions properly. The ideal pedalling frequency is between 70 and 80 revolutions per minute. ...
Page 195: Switching The Shimano Derailleur Gear Mtb Shifter
Operation 6.21.2 Switching the SHIMANO derailleur gear MTB shifter The speed and range can be increased while applying the same force if you select the right gear. Stop pedalling briefly when changing gears. This  makes it easier to switch gears and reduces wear on the drivetrain.
Page 196: Use Shimano Hub Gear
Operation 6.21.3 Use SHIMANO hub gear Only applies to pedelecs with this equipment CAUTION Crash caused by incorrect use If the rider applies too much pressure on the pedals during a gear change and activates the shifter or changes several gears at a time, their feet may slip from the pedals.
Page 197: Using Eshift
Operation 6.21.4 Using eShift 6.21.4.2 Using eShift with manual SHIMANO DI2 hub gears eShift refers to the integration of electronic gear Only applies to pedelecs with this equipment shift systems into the electric drive system. The new gear is shown briefly on the on-board 6.21.4.1 Using eShift with SHIMANO DI2 auto- computer each time it is changed.
Page 198: Parking
Operation 6.22 Parking Checklist after each ride Notice Cleaning Heat or direct sunlight can cause the tyre pressure Lights and reflectors See Section 7.2.5  to increase above the permitted maximum Brake See Section 7.2.5  pressure. This can destroy the tyres. ...
Page 199: Screwing In The Quickly Adjustable Stem
Operation 6.22.1 Screwing in the quickly adjustable 6.22.2 Folding up the pedal stem  Clean the pedal (see Section 7.2.4). Only applies to pedelecs with this equipment 1 Use two fingers to pull the pedal folding latch (1) Screw in the quickly adjustable stem to save downwards and hold in position.
Page 200: Activating The Lock Function
Operation 6.22.3 Activating the lock function Only applies to pedelecs with this equipment  Remove the on-board computer used during set-up.  The lock function is activated. The drive system now provides no assistance However, the rider can continue to use the pedelec without assistance.
Page 201: Cleaning, Servicing And Inspection
Cleaning, maintenance and inspection Cleaning, servicing and inspection  Clean, maintain and inspect pedelec as indicated on checklists. Complying with these cleaning instructions can increase operational reliability, reduce wear on components, extend the service life of components and ensure safety. Checklist: Before each ride Checklist: weekly tasks Check everything is sufficiently...
Page 202 Cleaning, maintenance and inspection Checklist: monthly tasks Checklist: monthly tasks Cleaning the battery See Section 7.3.2 Cleaning the motor See Section 7.3.3    Clean on-board computer See Section 7.3.1  Clean hub See Section 7.3.12  Clean on-board computer See Section 7.3.1 ...
Page 203 Cleaning, maintenance and inspection Checklist: Tasks performed at least every six months (or Checklist: Tasks performed at least every six months (or every 1,000 km) every 1,000 km) Check Bowden cables gear Check steering headset See Section 8.5.6   See Section 7.5.16.2 shift...
Page 204 Cleaning, maintenance and inspection CAUTION WARNING Crash and falling caused by unintentional Crash caused by brake failure activation Oil or lubricant on the brake disc in a disc brake There is a risk of injury if the electric drive system or on the rim of a rim brake can cause the brake is activated unintentionally.
Page 205: Before Each Ride
Cleaning, maintenance and inspection Before each ride 7.1.5 Checking the pannier rack Complying with these cleaning instructions is the only way to reduce wear on components, increase 1 Hold onto pedelec by its frame. Hold onto the operating hours and guarantee safety. pannier rack with the other hand.
Page 206: Checking The Suspension Seat Post
Cleaning, maintenance and inspection 7.1.9 Checking the suspension seat post  Deflect and let the suspension seat post rebound.  If you hear unusual noises when the suspension seat post deflects and rebounds, or it yields without any resistance, take pedelec out of service.
Page 207: After Each Ride
Cleaning, maintenance and inspection After each ride 7.2.4 Cleaning the pedals Complying with these cleaning instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. The following items should be ready for use to clean the pedelec after each ride: ...
Page 208: Basic Cleaning
Cleaning, maintenance and inspection Basic cleaning 7.3.2 Cleaning the battery Complying with these basic cleaning instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. The following are required for basic cleaning: CAUTION Tool Cleaning agent Risk of fire and explosion due to penetration by...
Page 209: Clean Frame, Fork, Pannier Rack, Guards And Kickstand
Cleaning, maintenance and inspection 7.3.4 Clean Frame, fork, pannier rack, 7.3.7 Clean handles guards and kickstand 1 Clean handles with sponge, water and soapy water. 1 Soak the components with dish-washing 2 Rinse off component with water from a detergent if the dirt is thick and ingrained. watering can.
Page 210: Cleaning The Saddle
Cleaning, maintenance and inspection 7.3.9 Cleaning the saddle 7.3.12 Clean hub 1 Clean the saddle with lukewarm water and a 1 Put on protective gloves. cloth dampened with soapy water. 2 Remove dirt from hub with a sponge and soapy 2 Rinse off component with water from a water.
Page 211: Clean Brake
Cleaning, maintenance and inspection 7.3.15 Clean brake 7.3.18 Cleaning the chain 7.3.15.1 Clean handbrake Notice  Carefully clean the handbrake with a damp,  Never use aggressive (acid-based) cleaners, soft cloth. rust removers or degreasers when cleaning the chain. 7.3.16 Cleaning the brake disc ...
Page 212: Maintenance
Cleaning, maintenance and inspection Maintenance 7.4.1 Maintain frame Complying with these servicing instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. Notice  Hard wax polish and protection wax are particularly resistant on gloss paintwork. These car accessory retail products are unsuitable for matt paint finishes.
Page 213: Maintain Pannier Rack
Cleaning, maintenance and inspection 7.4.3 Maintain pannier rack 4 If you have a Speedlifter Twist, also apply oil to the unlocking bolt groove in the Speedlifter body. 5 Apply a little acid-free lubricant grease 1 Dry pannier rack with a cloth. between the stem quick release lever and the sliding piece to reduce the quick release lever 2 Spray pannier rack with spray wax and leave to...
Page 214: Maintaining The Seat Post
Cleaning, maintenance and inspection 7.4.9 Maintaining the seat post 7.4.11 Maintaining the leather saddle 1 Carefully preserve screw connections with wax spray. In doing so, ensure that no wax is applied to the metal contact surfaces. Standard leather care products keep leather 2 Replace the assembly paste protective layer smooth and resistant, brighten its appearance and on the metal contact surfaces on the seat post...
Page 215: Maintaining The Gear Shift
Cleaning, maintenance and inspection 7.4.14 Maintaining the gear shift 7.4.16 Maintaining the chain Maintaining 7.4.14.1 the rear derailleur articu- lated shafts and jockey wheel Place newspaper or paper towels underneath to  collect chain oil. 1 Lift rear wheel.  Treat front and rear derailleur articulated 2 Turn the crank briskly in an anti-clockwise shafts and jockey wheels with Teflon spray.
Page 216: Maintaining The Chain And All-Round Chain Guard
Cleaning, maintenance and inspection 7.4.18 Maintaining the brake 7.4.16.1 Maintaining the chain and all-round chain guard 7.4.18.1 Maintaining the handbrake Place newspaper or paper towels underneath to  collect chain oil. Notice 1 Lift rear wheel. 2 Turn the crank briskly in an anti-clockwise ...
Page 217: Inspection
Cleaning, maintenance and inspection Inspection The following tools are required for an inspection: 7.5.1.1 Checking tyre pressure Notice Gloves If the tyre pressure is too low in the tyre, the tyre does not achieve its load bearing capacity. The Ring spanners 8 mm, 9 mm, 10 mm, 13 mm, 14 mm and 15 mm tyre is not stable and may come off the rim.
Page 218 Cleaning, maintenance and inspection Dunlop valve 5 Remove the bicycle air pump. Only applies to pedelecs with this equipment 6 Screw the valve cap tight. 7 Screw the rim nut gently against the rim with The tyre pressure cannot be measured on the the tips of your fingers.
Page 219: Checking The Tyres
Cleaning, maintenance and inspection 7.5.1.2 Checking the tyres 2 Check the side walls for wear. If there are any cracks or tears, the tyre must be replaced. The tread is far less important for bicycle tyres than it is for car tyres, for example. Consequently, tyres can still be used with a worn tread with the exception of tyres on mountain bikes.
Page 220: Checking The Rims
Cleaning, maintenance and inspection 7.5.1.3 Checking the rims 7.5.1.5 Checking the nipple well The nipple holes can weaken the tyre bed. WARNING  Check to see if cracks are emerging from the nipple holes. Crash caused by a worn rim ...
Page 221: Checking The Brake System
Cleaning, maintenance and inspection 7.5.2 Checking the brake system 7.5.2.2 Checking the hydraulic brake system CAUTION 1 Pull on the handbrake and check whether any brake fluid leaks out of the lines, connections or on the brake linings. Crash caused by brake failure Worn brake discs and brake linings and a lack of 2 If any brake fluid leaks from anywhere, take hydraulic fluid in the brake cable reduce the...
Page 222: Checking The Disc Brake
Cleaning, maintenance and inspection 7.5.2.4 Checking the disc brake Only applies to pedelecs with this equipment Checking the brake linings Checking the brake discs  Check that the brake linings are no less than Put on gloves as the brake disc is very sharp. ...
Page 223: Checking The Back-Pedal Brake
Cleaning, maintenance and inspection 7.5.2.5 Checking the back-pedal brake Only applies to pedelecs with this equipment There are sharp corners and edges on the back-  pedal brake. Wear gloves. 1 Hold and check counter support to ensure it is firmly attached to rear frame down tube.
Page 224: Checking The Chain
Cleaning, maintenance and inspection 7.5.3 Checking the chain 1 Lift chain upwards. Measure the distance to the centre. Press chain downwards. Measure the  Check chain for rust, damage and chain links distance to the centre. that are difficult to move. 2 Add the two values together to calculate the ...
Page 225: Check
Cleaning, maintenance and inspection 7.5.5.2 Check 1 Insert gauge between two chain links on the right-hand side. There is a different wear gauge for each chain, depending on the manufacturer: Figure 203: Gauge is inserted Figure 198: Example of a KMC gauge 2 Lower gauge down to the left-hand side.
Page 226: Checking The Belt
Cleaning, maintenance and inspection 7.5.6 Checking the belt  The tooth profile is pointed and teeth have worn thinner. Contact specialist dealer. The belt sprocket does need to be replaced. 7.5.7 Checking the belt for wear  Check belt for indications of wear: Figure 207: Indications of wear on a belt Figure 209: Worn tooth profile 1 Carbon tensile fibres are exposed...
Page 227: Gates Carbon Drive Mobile App
Cleaning, maintenance and inspection With any of these methods, the tension along the 1 Open app. belt may vary slightly, so you should repeat the 2 Click on the voltage symbol. process several times. Turn the pedal a quarter 3 Click on MEASURE. after each measurement.
Page 228: Eco Tension Tester
Cleaning, maintenance and inspection 3 Press the check gauge down with just one 7.5.9.3 ECO tension tester finger until it clicks into place. Not included in price 1 Attach the measuring stick on the belt. Figure 213: Pressing the check gauge down with one finger 4 Take reading where line A meets line B.
Page 229: Checking The Riding Light
Cleaning, maintenance and inspection 7.5.10 Checking the riding light 1 Check the cable connections on the headlight  If the headlight or rear lights do not come on, take pedelec out of service. Contact specialist and rear light for damage and corrosion and dealer.
Page 230: Checking The Stem
Cleaning, maintenance and inspection 7.5.11 Checking the stem 7.5.14 Checking the seat post 1 Take seat post out of the frame.  The stem and quick release system must be 2 Check seat post for cracks and corrosion. inspected at regular intervals. The specialist dealer should adjust them if they require 3 Reinsert seat post.
Page 231: Checking The Hub Gear
Cleaning, maintenance and inspection 7.5.16 Check gear shift 7.5.15.2 Checking the hub gear In the case of pedelecs with a hub gear or back- 1 Check that all gear shift components are free of pedal brake, the chain or the belt is tensioned by damage.
Page 232: Checking The Derailleur Gears
Cleaning, maintenance and inspection 7.5.16.3 Checking the derailleur gears 1 Check that there is clearance between the chain tensioner and spokes.  If there is no clearance or the chain scrapes against the spokes or tyres, contact your specialist dealer. 2 Check that there is clearance between the chain or rear derailleur and spokes.
Page 233: Adjusting Bowden-Cable-Operated Twist Grip, Dual-Cable
Cleaning, maintenance and inspection 7.5.19 Adjusting Bowden-cable-operated twist grip, dual-cable Only applies to pedelecs with this equipment  For a smooth gear shift, adjust the adjusting sleeves on the shifter housing.  There is noticeable play of 2 to 5 mm (1/2 gear) when you turn the twist grip.
Page 234: Inspection And Maintenance
Inspection and maintenance Inspection and maintenance Initial inspection Component-specific maintenance After 200 km or 4 weeks after purchase High-quality components require extra maintenance. Tasks require technical expertise, Vibrations produced while riding can cause special tools and special lubricants. The pedelec screws and springs that were tightened during may become damaged if the stipulated pedelec manufacture to settle or come loose.
Page 235 Inspection and maintenance Inspection and maintenance intervals for suspension fork Inspection and maintenance intervals for seat post SR SUNTOUR suspension fork by.schulz suspension seat post Maintenance 1 Every 50 hours Maintenance After the first  250 km; every  1500 km after Maintenance 2 Every 100 hours ...
Page 236 Inspection and maintenance Inspection and maintenance intervals for rear frame Inspection and maintenance intervals for hub damper SHIMANO 11-speed hub RockShox rear frame damper Internal oil change and maintenance 1,000 km after Service air chamber assembly Every 50 hours start of use, then ...
Page 237: Carry Out Initial Inspection
Inspection and maintenance CAUTION WARNING Hazard for the environment due to toxic Injury due to damaged brakes substances Special tools and specialist knowledge are The brake system contains toxic and required to repair the brakes. Incorrect or environmentally harmful oils and lubricants. Such unauthorised assembly can damage the brakes.
Page 238: Perform Major Inspection
Inspection and maintenance Perform major inspection Complying with these inspection and maintenance instructions is the only way to reduce wear on components, increase the operating hours and guarantee safety. Diagnosis and documentation of current status Components Frequency Description Criteria Measures if rejected Inspection/ Accept- Inspection...
Page 239 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Acceptance Rejection Once a Cleaning … Section 7.3.7 O.K. Dirt Cleaning month Once a Care Section 7.4.8 … O.K. Untreated Talcum powder month Handles before Wear; check if fas- Section 7.1.11 …...
Page 240 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Acceptance Rejection 6 months … Section 7.4.10 O.K. Untreated 6 months Wear Section 7.5.1.3 … O.K. Defective rim New rim as specified Rims in the parts list Once a Wear on brake Section...
Page 241 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Acceptance Rejection Once a Cleaning … Section 7.3.8 O.K. Dirt Cleaning month 6 months Care … Section 7.4.9.2 O.K. Untreated Assembly paste Carbon seat post 6 months Complete clean, …...
Page 242 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Acceptance Rejection Venting … See manufac- O.K. 50 hours turer Cleaning … See manufac- O.K. 50 hours turer Venting … See manufac- O.K. 200 hours turer RockShox dropper post Complete …...
Page 243 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Acceptance Rejection Drive/gear shift 6 months Check for damage Check for … O.K. Damage Refasten if necessary Chain/cassette/ damage or replace as speci- pinion/chainring fied in parts list Chain guard/ 6 months Check for damage...
Page 244 Inspection and maintenance Components Frequency Description Criteria Measures if rejected Inspection Tests Maintenance Acceptance Rejection Miscellaneous before Stability Section 7.1.5 … O.K. Loose Firm each ride Once a Dirt … Section 7.3.4 O.K. Dirt Cleaning month Pannier rack 6 months Maintenance …...
Page 245: Inspect Frame
Inspection and maintenance 8.5.1 Inspect frame 8.5.3 Inspecting and maintaining the rear frame damper 1 Check frame for cracks, warping and damage Only applies to pedelecs with this equipment to the paintwork.  If there are any cracks, warping or damage to the paintwork, remove the pedelec from WARNING service.
Page 246: Inspecting The Gear Hub
Inspection and maintenance 8.5.5 Inspecting the stem CAUTION Incorrectly fastened screws may come loose due to impact. The stem may no longer be firmly fixed Hazard for the environment due to toxic in its position as a result. This will cause a crash substances with injuries.
Page 247: Inspecting The Axle With Quick Release
Inspection and maintenance 8.5.7 Inspecting the axle with quick  The quick release lever is flush with the lower release housing.  You should be able to see slight impression on the palm of your hand when you close the quick CAUTION release lever.
Page 248: Inspecting The Fork
Inspection and maintenance 8.5.8 Inspecting the fork 8.5.8.1 Inspecting the carbon suspension fork Only applies to pedelecs with this equipment WARNING 1 Remove fork. 2 Check fork for cracks, warping and damage to Injury due to explosion the paintwork. The air chamber is pressurised. When the air 3 You need to distinguish between scratches on system in a faulty suspension fork is maintained, the paintwork and impacts if the carbon...
Page 249: Inspecting The Seat Post
Inspection and maintenance 8.5.9 Inspecting the seat post 8.5.9.2 Inspecting and greasing BY.SCHULZ suspension seat post Only applies to pedelecs with this equipment WARNING 1 Remove seat post from the frame. Intoxication from lubrication oil 2 Remove safety and protective cover. The lubrication oil for Eightpins seat posts is toxic 3 Clean seat post on the inside and outside.
Page 250: Inspecting And Greasing Rs Suntour Suspension Seat Post
Inspection and maintenance 8.5.9.3 Inspecting and greasing RS SUNTOUR suspension seat post Only applies to pedelecs with this equipment 1 Remove seat post from the frame. 2 Remove safety and protective cover. 3 Examine seat post rack for scratches, cracks and fractures.
Page 251: Troubleshooting, Fault Clearance And Repair
Troubleshooting, fault clearance and repair Troubleshooting, fault clearance and repair Preventing pain The pedelec is both a means of transport and a piece of sports equipment that promotes health. After the first few rides, you may experience sore muscles the next day. However, permanent pain should never occur during or after a ride.
Page 252: Sitting Discomfort
Troubleshooting, fault clearance and repair 9.1.1 Sitting discomfort Around 50% of all pedelec riders experience Solution sitting discomfort: • Adopt an optimal riding position (see • Pressure pain in the sitting bones Section 6.5.3). • Pain in the lower back •...
Page 253: Pain In Shoulders And Nape Of Neck
Troubleshooting, fault clearance and repair 9.1.4 Pain in shoulders and nape of neck The weight of the upper body places a strain on Solution the shoulders due to the bent-forward posture. • A more upright riding position will The more stretched the position is, the more strain immediately reduce pain.
Page 254: Knee Pain
Troubleshooting, fault clearance and repair 9.1.7 Knee pain Pedelec riding is a sport that is easy on the knee Solution joints and is recommended for beginners. Very • Contact specialist dealer. Have the powerful forces are transmitted from the thigh to pedelec adjusted (see Section 6.5).
Page 255: Troubleshooting And Fault Clearance
Troubleshooting, fault clearance and repair Troubleshooting and fault clearance The on-board computer indicates whether a 11 Insert the battery. critical or less critical error has arisen in the drive 12 Start the drive system. system. 13 If the drive system does not start, press the On- The error messages generated by the drive Off button (on-board computer) for at least system can be read in the eBike Flow app and by...
Page 256: Errors In Assistance Function
Troubleshooting, fault clearance and repair 9.2.2 Errors in assistance function Symptom Cause Remedy Assistance is not Is the battery charged sufficiently? Check battery is charged. available. Recharge the battery if it is almost flat. Is the system switched on?  Press On-Off button (battery). ...
Page 257: Battery Errors
Troubleshooting, fault clearance and repair 9.2.3 Battery errors Symptom Cause Remedy The battery discharges The battery may be at the end of its  Replace old battery with new one. very quickly. useful life. The battery cannot be Is the charger mains plug firmly Disconnect the charger mains plug and plug it in again.
Page 258: Display Screen Errors
Troubleshooting, fault clearance and repair Symptom Cause Remedy There is an unusual Remove from the battery immediately. smell. Contact the fire service immediately. Observe all the warnings in Section 2 Safety. Fumes are emitted from Remove from the battery immediately. the battery.
Page 259: Problems With Disc Brakes
Troubleshooting, fault clearance and repair 9.2.6 Problems with disc brakes Symptom Cause Remedy Ringing and unusual  Contact specialist dealer. Fit a city or trekking tyre. sounds from the disc Riding on tarmac with off-road tyres. brake. Dirty or greasy brake disc. ...
Page 260: Problems With Freewheel
Troubleshooting, fault clearance and repair 9.2.7 Problems with freewheel Symptom Cause Remedy Cover forgotten after fitting.  Contact specialist dealer. Check installation correct. Freewheel blocked.  Contact specialist dealer. Measure the length of the socket. If After fitting, socket was compressed by over-tightening the quick-release axle.
Page 261: Problem With Sr Suntour Suspension Fork
Troubleshooting, fault clearance and repair 9.2.8 Problem with SR SUNTOUR suspension fork 9.2.8.1 Rebound too fast The suspension fork rebounds too quickly, Fork head and handlebars are deflected upwards producing a "pogo stick" effect, where the wheel if the wheel bounces back from the ground. Body lifts from the ground in an uncontrolled way.
Page 262: Rebounding Too Slowly
Troubleshooting, fault clearance and repair 9.2.8.2 Rebounding too slowly The fork does not rebound quickly enough after The fork remains in a deflected state, causing the absorbing a bump. The fork also remains headset and handlebars to move to a lower deflected over subsequent bumps, which reduces position.
Page 263: Suspension Too Soft On Inclines
Troubleshooting, fault clearance and repair 9.2.8.3 Suspension too soft on inclines The fork deflects at a low point in the terrain. The deflection is quickly used up, body weight shifts forward and the pedelec loses some momentum. Figure 232: Excessively soft suspension in the suspension fork on hilly terrain Solution ...
Page 264: Excessively Hard Damping On Bumps
Troubleshooting, fault clearance and repair 9.2.8.4 Excessively hard damping on bumps When the bike hits a bump, the fork deflects too The headset and handlebars are deflected slowly and the wheel lifts up from the bump. upwards significantly, which can impair control. Traction decreases when the wheel no longer touches the ground.
Page 265: Problems With Sr Suntour Rear Frame Damper
Troubleshooting, fault clearance and repair 9.2.9 Problems with SR SUNTOUR rear frame damper 9.2.9.1 Rebound too fast The rear frame damper rebounds too quickly, Saddle and handlebars are deflected upwards producing a "pogo stick" effect or causing the bike when the wheel bounces back from the ground. to bounce after the wheel hits a bump and lands The rider's body weight may be shifted upwards on the ground again.
Page 266: Rebounding Too Slowly
Troubleshooting, fault clearance and repair 9.2.9.2 Rebounding too slowly The rear frame damper does not rebound quickly The rear frame damper remains in a deflected enough after a bump has been compensated and state after contact with the first bump. When the is not in the required initial position when the rear wheel hits the second bump, the saddle wheel hits the next bump.
Page 267: Suspension Too Soft On Inclines
Troubleshooting, fault clearance and repair 9.2.9.3 Suspension too soft on inclines The rear frame damper deflects deeply through used up, body weight shifts downwards and the the deflection range. The deflection is quickly pedelec loses some momentum. Figure 238: Excessively soft suspension in the rear frame damper on hilly terrain Solution ...
Page 268: Excessively Hard Damping On Bumps
Troubleshooting, fault clearance and repair 9.2.9.4 Excessively hard damping on bumps When the bike hits a bump, the damper deflects Saddle and pedelec rider are deflected upwards too slowly and the rear wheel lifts up from the and forwards, the rear wheel loses contact with bump.
Page 269: Lighting Does Not Work
Troubleshooting, fault clearance and repair 9.2.10 Lighting does not work Symptom Cause Remedy The front light or rear light The default settings in the electric drive Take pedelec out of service immediately. does not go on, even system have probably been configured when the switch is Contact specialist dealer.
Page 270: Other Errors
Troubleshooting, fault clearance and repair Other errors Symptom Cause Remedy Two beeps will sound if a Pressed switch mode has been  This is not a malfunction. switch is pressed but the deactivated. switch cannot be operated. Three beeps are A fault or warning has occurred.
Page 271: Repair
Troubleshooting, fault clearance and repair Repair 9.4.3 Repairing the suspension fork Special expertise and tools are required for many repairs. For this reason, repairs may only be carried out at a specialist dealer. These include: 9.4.3.1 Removing paint damage on the fork •...
Page 272: Replacing The Riding Light
Troubleshooting, fault clearance and repair 9.4.4 Replacing the riding light  Only use components in the corresponding power class for replacement. 9.4.5 Adjusting the headlight  The headlight must be positioned so that its light beam shines on the road 10 m in front of the pedelec (see Section 6.4).
Page 273: Replacing Pedelec Components If Lock Function Is Installed
9.4.7 Replacing pedelec components if lock function is installed 9.4.7.1 Replacing a smartphone 1 Install Bosch eBike connect app on the new smartphone. 2 Log on using the same account which was used to activate the lock function. 3 Connect on-board computer with the smartphone while the on-board computer is in use.
Page 274: Recycling And Disposal
Recycling and disposal Recycling and disposal This device is marked according to the recycling saves reserves of raw materials and European Directive 2012/19/EU on ensures that all the regulations for protection of waste electrical and electronic health and the environment are adhered to when equipment –...
Page 275 Recycling and disposal Waste type Disposal Dispose of Residual waste Residual waste bin (grey bin) Biodegradable lubricants Residual waste bin (grey bin) Biodegradable oils Cleaning cloths covered in biodegradable oil Filament lamps, halogen lamps Residual waste bin (grey bin) Hazardous waste Recycling Batteries, rechargeable batteries Return to the battery manufacturer.
Page 276: Documents
Documents Documents 11.1 Assembly report Frame number: Date: Components Description Criteria Measures if rejected Assembly/ Accept- Tests Rejection inspection ance Front wheel Assembly O.K. Loose Adjust quick release Kickstands Check mount fastening Functional check O.K. Loose Retighten screws Tyre pressure too low/ Tyres Tyre pressure check O.K.
Page 277 Documents Drive/gear shift Chain/cassette/ Refasten if necessary or replace Check for damage O.K. Damage pinion/chainring as specified in parts list Chain guard/spoke Check for damage O.K. Damage Replace as specified in parts list guard Bottom bracket axle/ Check mount fastening O.K.
Page 278: Inspection And Maintenance Log
Documents 11.2 Inspection and maintenance log Diagnosis and documentation of current status Date: Frame number: Measures if Component Frequency Description Criteria rejected Accept- Inspection Test Rejection ance Front wheel 6 months Assembly O.K. Loose Adjust quick release Check mount Kickstands 6 months Functional check O.K.
Page 279 Documents Accept- Inspection Test Rejection ance Brake system Check mount Handbrake 6 months O.K. Loose Retighten screws fastening Top up brake fluid; Depending on time of take Pedelec out of Brake fluid 6 months Check fluid level O.K. Too little year service if damaged;...
Page 280 Documents Accept- Inspection Test Rejection ance Electric drive system Check for damage Functional check O.K. No screen, Restart; test battery; On-board defective new software or new 6 months computer screen display on-board computer; take out of service Control panel Check Functional check O.K.
Page 281 Documents Notes MY23P0a -52_1.0_11.10.2022...
Page 282: Parts List
Documents 11.3 Parts list 11.3.1 Premio EVO 10 Lite 23-15-2124, 23-15-2125, 23-15-2126 Gent, Trapez, Hydro Wave Frame Cross Rider EVO 1 Aluminium, welded, frame shape and size: Gent: 45 | 50 | 55 | 60 cm Trapez: 45 | 50 | 55 cm Wave: 45 | 50 | 55 cm Rear frame damper …...
Page 283 BOSCH Gen3 motors Chain | belt Chain wheel | Belt sprocket SAMOX, EMS05-BHV04 Steel, chain wheel, teeth: 44 T, 3 | 32" × 44T, for BOSCH GEN 4 motors, plastic chain guard Chain guard See 05.4 chain wheel … Chain guide …...
Page 284 Front | Rear Kickstands PLETSCHER, COMP Flex 40 … Bell NUVO, NH-405AP Bell, aluminium Mirror … … Battery lock ABUS, BLO BOSCH IT3 XPlus 2 keys Chain lock … … Bottle holder FIDLOCK, BOTTLE CAGE … GPS | BT … …...
Page 285: Premio Evo 10 Lite Comfort
Documents 11.3.2 Premio EVO 10 Lite Comfort 23-15-2087, 23-15-2088, 23-15-2089 Gent, Trapez, Hydro Wave Frame PEGASUS, FM-Z-70A23320 Aluminium, welded, frame shape and size: Gent: S=45/M=50/L=55/XL=60 cm Trapez: L:S=45/M=50/L=55 Rear frame damper … … Tyres SCHWALBE, Marathon E-Plus Road tyres Front | Rear Smart DualGuard®...
Page 286 Chain wheel/belt sprocket SAMOX, EMS05-BHV04 Steel, chain wheel, teeth: 44 T, 3/32" × 44T, for BOSCH™ GEN 4 motors Chain guard SAMOX, EMS05-BHV04 Plastic, for BOSCH™ GEN 4 motors Chain guide … … Motor BOSCH™, Performance Line CX See Section 3.6.7...
Page 287 Documents Pannier rack, rear STANDWELL, SW-ML079 Aluminium, with MonkeyLoad system Guard SUNNY WHEEL, SW-FA-311-65F/RE-1 Aluminium, 65 mm Front | Rear Kickstands PLETSCHER; COMP Flex 40 … Bell/horn NUVO, NH-405AP Bell, aluminium Mirror … … Battery lock ABUS, BLO ZEG IT4 “EVO IV” X-PLUS with digital key card for ABUS lock Chain lock …...
Page 288: Premio Evo 5F
Documents 11.3.3 Premio EVO 5F 23-15-2109, 23-15-2111 Gent, Wave Frame PEGASUS, FM-Z-70A23332 Aluminium, welded, frame shape and size: Gent: 45/50/55/60 cm | Trapez: 45/50/55 cm Rear frame damper … … Tyres SUPERO, C3031, OPTIMA SAFE Clincher Front | Rear Size: 700 × 55C Pressure: max.
Page 289 Chain wheel/belt sprocket SAMOX, EMS05-BHV03 Steel, chain wheel, teeth: 38 T, 3/32" × 38T, for BOSCH™ GEN 3 motors Chain guard SAMOX, EMS05-BHV04 Plastic, 38T for BOSCH™ GEN3 motors Chain guide … … Motor BOSCH™, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600)
Page 290 Mirror … … Battery lock AXA, SOLID-PLUS 4 keys Chain lock VELO, #CO-Z-P2001 (#VLD-I-895), BOSCH™ BATTERY COVER, PC INJECTION TC-621 70% MATT BLACK (NOT PAINTED), W/ DECAL Bottle holder FIDLOCK, BOTTLE CAGE … ...not available # Information not available when document was produced...
Page 291: Premio Evo 5F Lite
Documents 11.3.4 Premio EVO 5F Lite 23-15-2127, 23-15-2128, 23-15-2129 Gent, Trapez, Wave Frame PEGASUS, FM-Z-70A23334 Aluminium, welded, frame shape and size: Gent: 45/50/55/60 cm | Trapez: # Rear frame damper … … Tyres SUPERO, C3031, OPTIMA SAFE Clincher Front | Rear Size: 700 ×...
Page 292 Number of teeth: 128; length: 1408 Chain wheel/belt sprocket GATES®, CDX, BOSCH™ GEN3 Aluminium, belt sprocket, teeth: 46T, for BOSCH™ GEN3 motor Chain guard HORN, CATENA 18 Plastic, 38T for BOSCH™ GEN3 motors Chain guide … … Motor BOSCH™, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600)
Page 293 Mirror … … Battery lock AXA, SOLID-PLUS 4 keys Chain lock VELO, #CO-Z-P2001 (#VLD-I-895), BOSCH™ BATTERY COVER, PC INJECTION TC-621 70% MATT BLACK (NOT PAINTED), W/ DECAL Bottle holder FIDLOCK, BOTTLE CAGE … ...not available # Information not available when document was produced...
Page 294: Premio Evo 5F Belt
Documents 11.3.5 Premio EVO 5F Belt 23-15-2121, 23-15-2123 Gent, Wave Frame PEGASUS, FM-Z-70A23334 Aluminium, welded, frame shape and size: Gent: 45/50/55/60 cm | Trapez: # Rear frame damper … … Tyres SUPERO, C3031, OPTIMA SAFE Clincher Front | Rear Size: 700 × 55C Pressure: max.
Page 295 Number of teeth: 128; length: 1408 Chain wheel/belt sprocket GATES®, CDX, BOSCH™ GEN3 Aluminium, belt sprocket, teeth: 46T, for BOSCH™ GEN3 motor Chain guard HORN, CATENA 18 Plastic, 38T for BOSCH™ GEN3 motors Chain guide … … Motor BOSCH™, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600)
Page 296 Mirror … … Battery lock AXA, SOLID-PLUS 4 keys Chain lock VELO, #CO-Z-P2001 (#VLD-I-895), BOSCH™ BATTERY COVER, PC INJECTION TC-621 70% MATT BLACK (NOT PAINTED), W/ DECAL Bottle holder FIDLOCK, BOTTLE CAGE … ...not available # Information not available when document was produced...
Page 297: Premio Evo 5F Lite Belt Comfort
Documents 11.3.6 Premio EVO 5F Lite Belt Comfort 23-15-2090, 23-15-2092 Gent, Wave Frame PEGASUS, FM-Z-70A23324 Aluminium, welded, frame shape and size: Gent: S=45/M=50/L=55/XL=60 cm Trapez: L:S=45/M=50/L=55 Rear frame damper … … Tyres SCHWALBE, Marathon E-Plus Road tyres Front | Rear Smart DualGuard®...
Page 298 … Motor BOSCH™, Performance Line CX See Section 3.6.7 (BDU3740) On-board computer BOSCH™, LED Remote (BRC3600) See Section 3.6.5 Display BOSCH™, Intuvia 100 (BHU3200) See Section 3.6.6 Display mount (BDS3YYY) See Section 3.6.7 Control panel … … Rechargeable battery BOSCH™, See Section 3.6.8...
Page 299 Mirror … … Battery lock AXA, SOLID-PLUS 4 keys Chain lock VELO, #CO-Z-P2001 (#VLD-I-895), BOSCH™ BATTERY COVER, PC INJECTION TC-621 70% MATT BLACK (NOT PAINTED), W/ DECAL Bottle holder FIDLOCK, BOTTLE CAGE … ...not available # Information not available when document was produced...
Page 300: Premio Evo 5R
Documents 11.3.7 Premio EVO 5R 23-15-2112, 23-15-2114 Gent, Wave Frame PEGASUS, FM-Z-70A23332 Aluminium, welded, frame shape and size: Gent: 45/50/55/60 cm | Trapez: 45/50/55 cm Rear frame damper … … Tyres SUPERO, C3031, OPTIMA SAFE Clincher Front | Rear Size: 700 × 55C Pressure: max.
Page 301 Chain wheel/belt sprocket SAMOX, EMS05-BHV03 Steel, chain wheel, teeth: 38 T, 3/32" × 38T, for BOSCH™ GEN 3 motors Chain guard HORN, CATENA 18 Plastic, 38T for BOSCH™ GEN3 motors Chain guide … … Motor BOSCH™, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600)
Page 302 Documents Rear light FUXON, R-232EB LED, 6–12 V DC With Z-reflector Reflectors … … Front | Rear | Side Pannier rack, front … … Pannier rack, rear STANDWELL, SW-ML110D Aluminium, with MonkeyLoad system Guard SUNNY WHEEL, SW-FA-311-60F/RE-1 Aluminium, 60 mm Front | Rear Kickstands STANDWELL, SW-RA060JD...
Page 303: Premio Evo 5R Belt
Documents 11.3.8 Premio EVO 5R Belt 23-15-2118, 23-15-2120 Gent, Wave Frame PEGASUS, FM-Z-70A23334 Aluminium, welded, frame shape and size: Gent: 45/50/55/60 cm | Trapez: # Rear frame damper … … Tyres SUPERO, C3031, OPTIMA SAFE Clincher Front | Rear Size: 700 × 55C Pressure: max.
Page 304 Number of teeth: 128; length: 1408 Chain wheel/belt sprocket GATES®, CDX, BOSCH™ GEN3 Aluminium, belt sprocket, teeth: 46T, for BOSCH™ GEN3 motor Chain guard HORN, CATENA 18 Plastic, 38T for BOSCH™ GEN3 motors Chain guide … … Motor BOSCH™, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600)
Page 305 Documents Headlight FUXON, FS-50 SL LED, 6-12 V/DC Max. 50 lx With switch With side light With sensor Rear light FUXON, R-232EB LED, 6–12 V DC With Z-reflector Reflectors … … Front | Rear | Side Pannier rack, front … …...
Page 306: Savino Evo 10 Lite
Documents 11.3.9 Savino EVO 10 Lite 23-15-2106, 23-15-2107, 23-15-2108 Gent, Trapez, Hydro Wave Frame PEGASUS, FM-Z-70A23343 Aluminium, welded, frame shape and size: Gent: 40/45/50/55 cm | Trapez: 40/45/50 cm Rear frame damper … … Tyres SUPERO, CC-03, All Ground Clincher Front | Rear Size: 27.5 ×...
Page 307 Chain wheel/belt sprocket SAMOX, EMS05-BHV04 Steel, chain wheel, teeth: 44 T, 3/32" × 44T, for BOSCH™ GEN 4 motors Chain guard SAMOX, EMS05-BHV04 Plastic, for BOSCH™ GEN 4 motors Chain guide … … Motor BOSCH™, Performance Line CX See Section 3.6.7...
Page 308 Documents Rear light FUXON, RZ-100 EB LED, 6–12 V DC With Z-reflector Reflectors … … Front | Rear | Side Pannier rack, front … … Pannier rack, rear STANDWELL, SW-ML110C Aluminium, with MonkeyLoad system Guard SUNNY WHEEL, SW-FA-311-65F/RE-1 Aluminium, 65 mm Front | Rear Kickstands STANDWELL, SW-RA060JD...
Page 309: Savino Evo 10 Lite
Documents 11.3.10 Savino EVO 10 Lite 23-15-3050, 23-15-3051, 23-15-3052 Gent, Trapez, Hydro Wave Frame PEGASUS, FM-Z-70A23343 Aluminium, welded, frame shape and size: Gent: 40/45/50/55 cm | Trapez: 40/45/50 cm Rear frame damper … … Tyres SUPERO, CC-03, All Ground Clincher Front | Rear Size: 27.5 ×...
Page 310 Chain wheel/belt sprocket SAMOX, EMS05-BHV04 Steel, chain wheel, teeth: 44 T, 3/32" × 44T, for BOSCH™ GEN 4 motors Chain guard SAMOX, EMS05-BHV04 Plastic, for BOSCH™ GEN 4 motors Chain guide … … Motor BOSCH™, Performance Line CX See Section 3.6.7...
Page 311 Documents Headlight FUXON, FS-50 SL LED, 6-12 V/DC Max. 50 lx With switch With side light With sensor Rear light FUXON, RZ-100 EB LED, 6–12 V DC With Z-reflector Reflectors … … Front | Rear | Side Pannier rack, front …...
Page 312: Savino Evo Fs10 Lite
Documents 11.3.11 Savino EVO FS10 Lite 23-15-2239, 23-15-2240 Gent, Hydro Wave Frame PEGASUS, FM-Z-70A Aluminium, welded, frame shape and size: Gent: M: 45/L:50/XL:55 cm | Trapez: # Rear frame damper SR SUNTOUR, EDGE LOR8 TRUNNION Air damper MOUNT Installation length: 185 mm Deflection: 50 mm Function Rebound adjustment:...
Page 313 BOSCH™ Gen3 motors Chain/belt Chain wheel/belt sprocket SAMOX, EMS05-BHV04 Steel, chain wheel, teeth: 38 T, 3/32" × 38T, for BOSCH™ GEN 4 motors, plastic chain guard Chain guard HEBIE, 035838M1 Plastic, chain links open, 38T for 10-12-speed gear shift Chain guide …...
Page 314 Documents Headlight FUXON, FS-50 SL LED, 6-12 V/DC Max. 50 lx With switch With side light With sensor Rear light FUXON, R-GLOW LED, 6–12 V DC With Z-reflector Reflectors …/COMUS, FZR-006/… …/Z-reflector/… Front | Rear | Side Pannier rack, front …...
Page 315: Solero E5R Belt Sport Performance
Documents 11.3.12 Solero E5R Belt Sport Performance 23-15-2148, 23-15-2149, 23-15-2150 Gent, Hydro Wave Frame PEGASUS, FM-Z- Aluminium, welded, frame shape and size: 70A23376+Y20X1X3:Y15X3X3:Y47 Gent: 45/50/55/60 cm | Trapez: 45/50/55 cm Rear frame damper … … Tyres SUPERO, C3031, OPTIMA SAFE Clincher Front | Rear Size: 700 ×...
Page 316 Number of teeth: 128; length: 1408 Chain wheel/belt sprocket GATES®, CDX, BOSCH™ GEN3 Aluminium, belt sprocket, teeth: 46T, for BOSCH™ GEN3 motor Chain guard HORN, CATENA 18 Plastic, 38T for BOSCH™ GEN3 motors Chain guide … … Motor BOSCH™, Performance Line (BDU336Y) See Section 3.6.7 On-board computer BOSCH™, LED Remote (BRC3600)
Page 317 Documents Kickstands … … Bell/horn … … Mirror … … Battery lock AXA, BLOCK XXL 4 keys Chain lock for XXL frame Bottle holder FIDLOCK, BOTTLE CAGE … … not available, # Information not available when document was produced MY23P0a -52_1.0_11.10.2022...
Page 318: Solero E8 Sport Performance
Documents 11.3.13 Solero E8 Sport Performance 23-15-2145, 23-15-2146, 23-15-2147 Gent, Hydro Wave Frame PEGASUS, FM-Z-70A23374 Aluminium, welded, frame shape and size: Gent: 45/50/55/60 cm | Trapez: 45/50/55 cm Rear frame damper … … Tyres SUPERO, C3031, OPTIMA SAFE Clincher Front | Rear Size: 700 ×...
Page 319 BOSCH™ Gen3 motors Chain/belt Chain wheel/belt sprocket SAMOX, EMS05-BHV03 Steel, chain wheel, teeth: 44 T, 3/32" × 38T, for BOSCH™ GEN 3 motors, plastic chain guard Chain guard HORN, CATENA 17 Plastic, 44T for belt drives, BOSCH™ GEN3 motors Chain guide …...
Page 320 Documents Kickstands … … Bell/horn … … Mirror … … Battery lock AXA, BLOCK XXL 4 keys Chain lock for XXL frame Bottle holder FIDLOCK, BOTTLE CAGE … … not available, # Information not available when document was produced MY23P0a -52_1.0_11.10.2022...
Page 321: Solero E9 Sport Cx
Documents 11.3.14 Solero E9 Sport CX 23-15-2151, 23-15-2152, 23-15-2153 Gent, Trapez, Wave Frame PEGASUS, FM-Z-70A23372 Aluminium, welded, frame shape and size: Gent: 45/50/55/60 cm | Trapez: 45/50/55 cm Rear frame damper … … Tyres SUPERO, C3031, OPTIMA SAFE Clincher Front | Rear Size: 700 ×...
Page 322 BOSCH™ Gen3 motors Chain/belt Chain wheel/belt sprocket SAMOX, EMS05-BHV04 Steel, chain wheel, teeth: 44 T, 3/32" × 44T, for BOSCH™ GEN 4 motors, plastic chain guard Chain guard HORN, CATENA 17 Plastic, 44T for belt drives, BOSCH™ GEN3 motors Chain guide …...
Page 323 Documents Rear light FUXON, R-232EB LED, 6–12 V DC With Z-reflector Reflectors … … Front | Rear | Side Pannier rack, front … … Pannier rack, rear STANDWELL, SW-ML079 Aluminium, with MonkeyLoad system Guard SKS, PET A65 Plastic, 28" Front | Rear Kickstands …...
Page 324: Solero E9 Sport Cx
Documents 11.3.15 Solero E9 Sport CX 23-15-2069, 23-15-2070, 23-15-2071 Gent, Trapez, Wave Frame PEGASUS, FM-Z-70A23372 Aluminium, welded, frame shape and size: Gent: 45/50/55/60 cm | Trapez: 45/50/55 cm Rear frame damper … … Tyres SUPERO, C3031, OPTIMA SAFE Clincher Front | Rear Size: 700 ×...
Page 325 BOSCH™ Gen3 motors Chain/belt Chain wheel/belt sprocket SAMOX, EMS05-BHV04 Steel, chain wheel, teeth: 44 T, 3/32" × 44T, for BOSCH™ GEN 4 motors, plastic chain guard Chain guard HORN, CATENA 17 Plastic, 44T for belt drives, BOSCH™ GEN3 motors Chain guide …...
Page 326 Documents Rear light FUXON, R-232EB LED, 6–12 V DC With Z-reflector Reflectors … … Front | Rear | Side Pannier rack, front … … Pannier rack, rear STANDWELL, SW-ML079 Aluminium, with MonkeyLoad system Guard SKS, PET A65 Plastic, 28" Front | Rear Kickstands …...
Page 327: Strong Evo 10 Lite
Documents 11.3.16 Strong EVO 10 Lite 23-15-2130, 23-15-2132 Gent, Trapez, Wave Frame Aluminium, welded, frame shape and size: PEGASUS, FM-Z-70A23338 Gent: 50/55/60/63/65 cm Rear frame damper … … Tyres Road tyres SCHWALBE, Energizer Plus Front | Rear GreenGuard® EPI: 67 Profile: HS431 Clincher Weight: 820 g...
Page 328 BOSCH™ Gen3 motors Chain/belt Chain wheel/belt sprocket Steel, chain wheel, teeth: 44 T, 3/32" × 44T, SAMOX, EMS05-BHV04 for BOSCH™ GEN 4 motors Chain guard Plastic, for BOSCH™ GEN 4 motors See motor cover Chain guide … … Motor See Section 3.6.7 BOSCH™, Performance Line CX...
Page 329 Documents Reflectors … … Front | Rear | Side Pannier rack, front … … Pannier rack, rear Aluminium STANDWELL, SW-CA640 Guard Aluminium, 55 mm SUNNY WHEEL, SW-FA-311-55F/RE-1 / Front | Rear W/SW-8001 ED Kickstands … … Bell/horn … … Mirror …...
Page 330: Strong Evo 5R
Documents 11.3.17 Strong EVO 5R 23-15-2133, 23-15-2135_ Gent, Hydro Wave Frame PEGASUS, FM-Z-70A23340 Aluminium, welded, frame shape and size: Gent: 50/55/60/63/65 cm Rear frame damper … … Tyres SCHWALBE, Energizer Plus Road tyres Front | Rear GreenGuard® EPI: 67 Profile: HS431 Clincher Weight: 820 g Size: 50-622 (28")
Page 331 Aluminium, crank set, crank length: Length: 170 mm for BOSCH™ Gen3 motors Chain/belt Chain wheel/belt sprocket SAMOX, EMS05-BHV03 Steel, chain wheel, teeth: 38 T, 3/32" × 38T, for BOSCH™ GEN 3 motors Chain guard HORN, CATENA 18 SAMOX, EMS05-BHV04 Chain guide …...
Page 332 … … Battery lock AXA, VICTORY 4 keys Chain lock PEGASUS, RLC-140 VELO, #CO-Z-P2001 (#VLD-I-895), BOSCH™ BATTERY COVER, PC INJECTION TC-621 70% MATT BLACK (NOT PAINTED), W/ DECAL Bottle holder FIDLOCK, BOTTLE CAGE … … not available, # Information not available when document was produced...
Page 333: Charger Operating Instructions
Documents 11.4 Charger operating instructions MY23P0a -52_1.0_11.10.2022...
Page 334 Documents 4A Charger MY23P0a -52_1.0_11.10.2022...
Page 335 Documents MY23P0a -52_1.0_11.10.2022...
Page 336 Documents MY23P0a -52_1.0_11.10.2022...
Page 337 Documents MY23P0a -52_1.0_11.10.2022...
Page 338 Documents MY23P0a -52_1.0_11.10.2022...
Page 339 Documents MY23P0a -52_1.0_11.10.2022...
Page 340: Glossary
Glossary Glossary Bicycle for young adults Disc brake Source: ISO 4210-2: pedelec designed for use on Source: EN 15194:2017: brake in which brake public roads by a young adult whose weight is less pads are used to grip the lateral faces of a thin than 40 kg, with maximum saddle height of disc attached to or incorporated into the wheel 635 mm or more and less than 750 mm...
Page 341 Glossary Fork steerer Maximum tyre pressure Source: EN 15194:2017: part of a fork that rotates Source: EN 15194:2017: maximum tyre pressure around the steering axis of a pedelec frame head recommended by the tyre or rim manufacturer for tube. It is normally connected to the fork crown or a safe and efficient performance.
Page 342 Glossary Placing on the market Slippage Source: Directive 2006/42/EC on Machinery, Source: DIN 75204-1:1992-05: the difference in 17.05.2006, Making available for the first time in relation to vehicle speed between the vehicle the Community machinery or partly completed speed and the speed of its wheels at their machinery with a view to distribution or use, circumference.
Page 343: Abbreviations
Glossary 12.1 Abbreviations Work environment Source: ISO 9000:2015: set of conditions under Abbreviation Meaning/derivation which work is performed. Anti-blocking system Year of manufacture EPAC Electric power assisted cycle Source: ZEG: the year of manufacture is the year Permitted total weight in which the pedelec was manufactured.
Page 344: Appendix
Appendix Appendix Translation of the original EC/EU Declaration of Conformity Manufacturer Authorised representative for documentation* Janine Otto ZEG Zweirad-Einkaufs-Genossenschaft eG c/o ZEG Zweirad-Einkaufs-Genossenschaft eG Longericher Str. 2 Longericher Str. 2 50739 Köln, Germany 50739 Köln, Germany The machine, pedelec types: 23-15-2069 Solero EVO 9 (Gent) City and trekking bicycle...
Page 345 Appendix 23-15-2146 Solero E8 Sport Performance (Trapez) City and trekking bicycle 23-15-2147 Solero E8 Sport Performance (Wave) City and trekking bicycle 23-15-2148 Solero E5R Belt Sport Performance (Gent) City and trekking bicycle 23-15-2149 Solero E5R Belt Sport Performance (Trapez) City and trekking bicycle 23-15-2150 Solero E5R Belt Sport Performance (Wave) City and trekking bicycle...
Page 346: Directive Declaration Of Conformity With Red Directive
Robert Bosch GmbH, Bosch eBike Systems, Robert Bosch GmbH, Bosch eBike Systems, hereby declares that the LED Remote radio hereby declares that the Intuvia 100 radio system system type complies with Directive 2014/53/EU. type complies with Directive 2014/53/EU. The The complete EU declaration of conformity is...
Page 347: Keyword Index
Keyword index Keyword index Bluetooth, Carbon seat post, malfunctions, 20 - maintain, 214 Activity tracking, Bowden cable, 63 Carbon suspension fork, - activate 166 - check, 221 - inspect, 248 Air valve, 42 Brake cable, 63 Carcass, 53 position, 42 torque, 98 position, 52 rear frame damper, 38...
Page 348 Keyword index Crown 47, 48, 50, 51 Front derailleur Hub gear, Crown, 49 - clean, 210 - check 231 Front derailleur, Hub, 56 torque, 106, 107 - adjust ROHLOFF 232 Decommissioning, 340 Front light, 67 - clean, 210 Derailleur gears, position, 32 - maintain 214 - check 230...
Page 349 Keyword index Mechanical, Pannier rack, Rear derailleur, - gear shift 231 - care 213 - maintain, 215 Minimum insertion depth - change, 178 - position 66 marking, 135 - check 205 torque, 106 Minimum insertion depth, 341 - clean, 209 Rear frame damper, Minus button, 72, 190 - inspect, 245...
Page 350 Keyword index Riding light, Slippage, 342 Tyre, - adjust, 165 Software, position, 52 - check, 206, 229 - update, 166 Tyres, 52 - switch off 191 Spare part, 342 - check, 219 Rim brake locking lever 63 Spoke nipples, 55 - clean 210 Rim, 55 - maintain, 214...

Bosch Intuvia 100 Translation Of Original Operating Instructions

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