Radiator Replacement - Polaris RZR XP Service Manual

ENGINE / COOLING SYSTEM
8. Install the two fasteners retaining the fuel injector
wiring bracket to the intake manifold. Torque
fasteners to specification.
TORQUE
Fuel Injector Wiring Bracket Fasteners:
7 ft-lb (10 Nm)
9. Connect the sensors, switches and injectors.
10. Install the cargo box panel.
11. Install zip ties retaining the wiring harness and fuel
lines around the intake manifold
q
12. Install both hoses going to the charge air cooler.
13. Install the exhaust pipe. See Exhaust Pipe Installation
page .
14. Elevate the front of the vehicle and fill the coolant
bottle.
15. Run the vehicle for several minutes and check the
coolant level. Refill as required.
3.38
wer
.

RADIATOR REPLACEMENT

1. Drain cooling system.
2. Remove hood panel by turning two 1/4 turn fasteners.
3. Unplug headlight connectors.
4. Remove winch cover by removing two T25 fasteners
q
.
5. Remove front fascia by removing ten T40 fasteners
w
.
6. Remove zip ties on both sides retaining the headlight
harnesses.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.