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SERVICE MANUAL
Ver. 1.1 2011.05
• HCD-PZ1D is the Amplifi er, Inputs/Outputs,
Disc player and Tuner section in MHC-PZ1D.
Amplifier section
The following measured at AC 127 V, 220 V,
60 Hz (Brazilian model)
The following measured at AC 127 V, 60 Hz
(Mexican model)
The following measured at AC 120 V, 220 V,
240 V, 50/60 Hz (Other models)
Brazilian model:
Power output (rated):
135 W + 135 W (at 6 Ω, 1 kHz, 1%
THD, at LINK MODE)
RMS output power (reference):
Front speaker:
175 W + 175 W (per channel at 8 Ω,
1 kHz, 10% THD)
Satellite speaker:
70 W + 70 W (per channel at 24 Ω,
1 kHz, 10% THD)
Subwoofer:
210 W (at 6 Ω, 100 Hz, 10% THD)
Other models:
Power output (rated):
135 W + 135 W (at 6 Ω, 1 kHz, 1%
THD, at LINK MODE)
RMS output power (reference):
Front speaker:
210 W + 210 W (per channel at 8 Ω,
1 kHz)
Satellite speaker:
90 W + 90 W (per channel at 24 Ω,
1 kHz)
Subwoofer:
240 W (at 6 Ω, 100 Hz)
9-893-158-02
Sony Corporation
2011E05-1
©
2011.05
Published by Sony Techno Create Corporation
SPECIFICATIONS
Inputs
VIDEO/SAT VIDEO IN (phono jack):
1 Vp-p, 75 Ω
VIDEO/SAT AUDIO IN L/R (phono jacks):
voltage 250/450 mV, impedance
47 kΩ
MIC (phone jack):
sensitivity 1 mV, impedance 10 kΩ
Intelligent Pantilter Dock:
1 Vp-p, 75 Ω
Outputs
VIDEO OUT (phono jack):
max. output level 1 Vp-p, unbalanced,
Sync negative, load impedance 75 Ω
COMPONENT VIDEO OUT
Y: 1 Vp-p, 75 Ω
p-p, 75 Ω
p-p, 75 Ω
DVD DIGITAL OUT (Square optical
connector jack, rear panel):
Wavelength 650 nm
PHONES (stereo mini jack):
accepts headphones of 8 Ω or more
FRONT SPEAKERS:
Use only the supplied speaker
SS-GZR999D.
SATELLITE SPEAKERS:
Use only the supplied speaker
SS-RSZ999D.
SUBWOOFER:
Use only the supplied subwoofer
SS-WGR999D.
(USB) port: Type A
Maximum current: 500 mA
Intelligent Pantilter Dock:
Output voltage: DC 4.2 V
Maximum current: 1 A
HCD-PZ1D
Model Name Using Similar Mechanism
DVD Mechanism Type
Optical Pick-up Name
Disc player section
System:
Compact disc and digital audio and
video system
Laser Diode Properties
Emission Duration: Continuous
Laser Output*: Less than 44.6 μW
* This output is the value measurement
at a distance of 200 mm from the
objective lens surface on the Optical
Pick-up Block with 7 mm aperture.
Video color system format: NTSC
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
Brazilian model:
87.5 MHz
108.0 MHz (100 kHz
step)
Other models:
87.5 MHz
108.0 MHz (50 kHz step)
Antenna:
FM lead antenna
Antenna terminals:
75 Ω unbalanced
Intermediate frequency:
10.7 MHz
AM tuner section
Tuning range:
530 kHz
1,710 kHz (10 kHz step)
531 kHz
1,710 kHz (9 kHz step)
Antenna:
AM loop antenna
Antenna terminals:
External antenna terminal
Intermediate frequency:
450 kHz
E Model
NEW
CDM74HFVX-DVBU101
KHM-313CAB
General
Power requirements
Argentine model:
AC 220 V, 50/60 Hz
Brazilian model:
AC 127 V, 220 V, 60 Hz, adjustable
with voltage selector
Mexican model:
AC 127 V, 60 Hz
Other models:
AC 120 V, 220 V, 230 V
240 V,
50/60 Hz, adjustable with voltage
selector
Power consumption: 215 W
Dimensions (W/H/D) (excl. speakers):
Approx. 280 mm × 330 mm ×
430 mm
Mass (excl. speakers): Approx. 13.3 kg
Quantity of the main unit: 1 piece
Design and specifications are subject to
change without notice.
Standby power consumption: 0.5 W
DVD RECEIVER

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Summary of Contents for Sony HCD-PZ1D

  • Page 1 HCD-PZ1D SERVICE MANUAL E Model Ver. 1.1 2011.05 • HCD-PZ1D is the Amplifi er, Inputs/Outputs, Disc player and Tuner section in MHC-PZ1D. Model Name Using Similar Mechanism DVD Mechanism Type CDM74HFVX-DVBU101 Optical Pick-up Name KHM-313CAB SPECIFICATIONS Amplifier section Disc player section...
  • Page 2 COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
  • Page 3: Table Of Contents

    HCD-PZ1D TABLE OF CONTENTS SERVICING NOTES 5-7. Schematic Diagram - DRIVER Section - ....... 41 ..........5-8. Printed Wiring Board - DMB19 Board (Side A) - ..42 5-9. Printed Wiring Board - DMB19 Board (Side B) - ..43 DISASSEMBLY 5-10.
  • Page 4: Servicing Notes

    HCD-PZ1D Ver. 1.1 SECTION 1 SERVICING NOTES MODEL IDENTIFICATION NOTES ON HANDLING THE OPTICAL PICK-UP – Back Panel – BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electro- static break-down because of the potential difference generated by the charged electrostatic load, etc.
  • Page 5 HCD-PZ1D VIDEO SIGNAL CONFIRMATION METHOD 4. Keep pushing the SHUTTER (A) on, and turn LOCK RING in the direction of [LOCK]. This unit can display the video of the connected cyber shot on the LCD module. Execute the method of the following when the defective video sig- nal unit is brought in, and judge whether the main unit or Party- shot &...
  • Page 6 HCD-PZ1D PARTY-SHOT SERVICE POSITION Digital still camera Intelligent pantilter (IPT-DS2) MAIN board DMB19 BOARD SERVICE POSITION DMB19 board DMB19 board – Bottom view –...
  • Page 7 HCD-PZ1D LCD CTRL BOARD SERVICE POSITION LCD CTRL board – Rear view – AMP BOARD SERVICE POSITION Note: Set up the unit to lay it down sideway. TRANS-SUB board sheet TRANSFORMER board front panel AMP board MAIN board...
  • Page 8 HCD-PZ1D NOTE FOR REPLACEMENT OF THE KNOB (JOG) When replacing the KNOB (JOG), apply the SANKOL FTA-001HA (Part No. J-2501-264-A) to the end of the rib at 6 places. SANKOL FTA-001HA SANKOL FTA-001HA knob (JOG) NOTE FOR REPLACEMENT OF THE HOLDER (KNOB) When replacing the HOLDER (KNOB), apply the SANKOL FG-21BL (Part No.
  • Page 9: Disassembly

    HCD-PZ1D SECTION 2 DISASSEMBLY • This set can be disassembled in the order shown below. 2-1. DISASSEMBLY FLOW 2-2. CASE (SIDE L), 2-10. LOADING PANEL 2-9. CHASSIS BLOCK CASE (SIDE L) (Page 14) (Page 13) (Page 10) 2-3. TOP PANEL BLOCK 2-19.
  • Page 10: Case (Side L), Case (Side R)

    HCD-PZ1D Note: Follow the disassembly procedure in the numerical order given. 2-2. CASE (SIDE L), CASE (SIDE R) 5 case (side L) 2 three screws (BVTP 3 5 case (side R) 1 three screws (case M3 2 three screws (BVTP 3...
  • Page 11: Cord (With Plug) (J1)

    HCD-PZ1D 2-4. CORD (WITH PLUG) (J1) 1 Set marking of the cord (with plug) (J1) to the position of figure. 3 cord (with plug) (J1) marking 2 Roll the code (with plug) (J1) once at filter clamp. 3 Paste the tape as shown in figure.
  • Page 12: Cam Ring (Shutter)

    HCD-PZ1D 2-6. CAM RING (SHUTTER) 1 three screws (BVTP 2.6 (3CR)) 2 cam ring (elevator) Note: When you install the cam ring (elevator) and the cam ring (shutter), set the position of each arrow mark to the position of the arrow mark of the top panel.
  • Page 13: Ring (Operating)

    HCD-PZ1D 2-8. RING (OPERATING) Note: When you install the ring (operating), set the position 2 ring (operating) of mark of the ring (operating) to the position of the 1 claw RELEASE mark of the top panel. 1 claw mark of ring (operating) RELEASE mark of top panel 2-9.
  • Page 14: Loading Panel

    HCD-PZ1D 2-10. LOADING PANEL 3 four claws 4 loading panel 1 Insert a tapering driver into the – Bottom view – hole of the chassis, and turn it in the direction of the arrow A.
  • Page 15: Front Panel Block

    HCD-PZ1D 2-11. FRONT PANEL BLOCK Note: When you install the flat cable, please install them correctly. There is a possibility that this machine damages when not correctly installing it. Insert is straight Insert is incline to the interior. lead pin...
  • Page 16: Vol-Led Board

    HCD-PZ1D 2-12. VOL-LED BOARD 2 knob (VOL) assy hole 5 connector (CN701) 1 Push the knob (VOL) assy by flat-head screwdriver. – Inner view – 6 VOL-LED board 3 two screws (BVTP 2.6 (3CR)) 2-13. RIGHT BOARD, LEFT BOARD Note: Even if RIGHT board is not removed, LEFT board can be removed.
  • Page 17: Front Board

    HCD-PZ1D 2-14. FRONT BOARD – Inner view – 1 nut 3 knob (JOG) 2 holder (knob) with spring (knob) 6 connector (CN806) qa FRONT board Note: When you install the flat cable, please install them correctly. There is a possibility that this machine damages when not correctly installing it.
  • Page 18: Mic Board

    HCD-PZ1D 2-16. MIC BOARD – Inner view – 2 unweaved cloth 1 two knobs (MIC) 6 holder (MIC PWB) 2 unweaved 3 two screws cloth (BVTP 2.6 (3CR)) Note: When you install the flat cable, please install them correctly. 9 USB-LED...
  • Page 19: Sub Panel Lcd Block

    HCD-PZ1D 2-17. SUB PANEL LCD BLOCK 3 sub panel LCD block wire e in 2 two claws lug wire 2 two claws 1 two screws (BVTP 2.6 (3CR)) cursor stage assy lug wire 1 two screws (BVTP 2.6 (3CR)) – Inner view –...
  • Page 20: Bu Holder Block

    HCD-PZ1D 2-19. BU HOLDER BLOCK Perform work with this wire (flat type) (24 core) connected, or make a bridge as mentioned above and then disconnect the wire (flat type) (24 core). (Optical pick-up will be destroyed without bridging.) On the contrary at the installation, connect the wire (flat type) (24 core) first, and then remove the bridge.
  • Page 21: Dmb19 Board

    HCD-PZ1D 2-20. DMB19 BOARD Note 1: When disconnection the wire (fl at type) (24 core) of optical pick-up block, solder the short-land. 3 four screws (BVTP 3 5 DMB19 board 2 wire (flat type) (24 core) (CN201) 1 Solder the short-land.
  • Page 22: Back Panel Block

    HCD-PZ1D Ver. 1.1 2-22. BACK PANEL BLOCK • Abbreviation : Argentina model : Brazilian model : 120V AC area in E model qs connector : Chilean and Peruvian models (CN1503) : Mexican model 9 wire (flat type) (5 core) qa flexible flat cable...
  • Page 23: Main Board

    HCD-PZ1D 2-23. MAIN BOARD 4 wire (flat type) (7 core) front side 3 connector (CN002) lead pin lead pin (CN503) 1 Lift up two lead pins. 1 Lift up two lead pins. 2 flexible flat cable MAIN board (21 core)
  • Page 24: Amp Board

    HCD-PZ1D 2-24. AMP BOARD 6 lug wire 5 two screws (BVTP 3 5 two screws (BVTP 3 5 three screws (BVTP 3 1 Lift up the lead pin. 0 heat sink block 5 screw (BVTP 3 1 Lift up two lead pins.
  • Page 25: Video Board

    HCD-PZ1D 2-25. VIDEO BOARD cover (fan) fan cable back panel VIDEO board 1 four screws (BVTP 3 2 VIDEO board 2-26. MECHANISM DECK (CDM74HFV ASSY) 2 screw (BVTP 3 1 pet cover (up) 2 two screws (BVTP 3 7 mechanism deck...
  • Page 26: Driver Board, Sw Board

    HCD-PZ1D 2-27. DRIVER BOARD, SW BOARD 1 two screws (BTTP (M2.6)) 3 connector (CN703) 4 DRIVER board 5 screw (BTTP (M2.6)) 6 SW board 2 wire (flat type) (5 core) (CN702) – Bottom view – 2-28. SENSOR BOARD 1 floating screw (PTPWH M2.6)
  • Page 27: Motor (Tb) Board

    HCD-PZ1D 2-29. MOTOR (TB) BOARD 2 stopper 1 stopper 7 table motor assy (M741) 3 wire (flat type) (5 core) (CN742) 8 MOTOR (TB) board 6 Remove the two solderings of motor. 5 two screws (BTTP (M2.6)) 2-30. MOTOR (LD) BOARD 2 two screws (BTTP (M2.6))
  • Page 28: Test Mode

    HCD-PZ1D SECTION 3 TEST MODE COLD RESET AMP TEST MODE The cold reset clears all data including preset data stored in the This mode is used to display the real time VACS level and check RAM to initial conditions. Execute this mode when returning the operations of the respective sections of Equalizer band and DBFB set to the customer.
  • Page 29 HCD-PZ1D PANEL TEST MODE DISC THEFT PREVENTION MODE This mode is used to check the LEDs, button, MASTER VOL- This mode let you lock the disc tray. When this mode is activated, UME dial, OPERATION DIAL ring, system software version, the disc tray will not open.
  • Page 30 HCD-PZ1D DVD OFF LINE MODE 1. From the Top Menu of Remocon Diagnosis Menu, select “2. Drive Manual Operation” by pressing the [2] button on the The system can be turned on under the situation not connected remote commander. The following screen appears on the on- with the CD mechanism deck.
  • Page 31 HCD-PZ1D • Check Emergency History • Error Code To check the emergency history, please follow the following Example of Error code procedure. 1. 01 05 04 04 00 92 46 00 1. From the Top Menu of Remocon Diagnosis Menu, select “3.
  • Page 32 HCD-PZ1D To clear the Emergency History Press the [DVD TOP MENU] button and then press the [CLEAR] button. The error code for all emergency history would be reset. Emg. History Check Laser Hours 999h 59min 999h 59min 1. 00 00 00 00...
  • Page 33: Electrical Checks

    HCD-PZ1D SECTION 4 ELECTRICAL CHECKS Checking Location: DMB19 board (Side A) DVD SECTION VIDEO SECTION – DMB19 BOARD (SIDE A) – When the optical pick-up assy is replaced, perform the “Execute Video Level Check (VIDEO BOARD) IOP Measurement”. Purpose Execute IOP Measurement (See page 30) This adjustment is made to satisfy the NTSC standard, and if not adjusted correctly, the brightness will be too large or small.
  • Page 34: Diagrams

    HCD-PZ1D SECTION 5 DIAGRAMS 5-1. BLOCK DIAGRAM - RF, SERVO Section - RFIP RF_C RF_B DETECTOR RF_A RF_D RF_E RF_F CD/DVD RF AMP, OPTICAL PICK-UP FOCUS/TRACKING ERROR AMP, BLOCK DVD SYSTEM PROCESSOR, SIGNAL PATH (KHM-313CAB) DIGITAL SERVO PROCESSOR : DVD (AUDIO)
  • Page 35: Block Diagram - Video Section

    HCD-PZ1D 5-2. BLOCK DIAGRAM - VIDEO Section - IC105 CVBUS OUT CVBS DVDD5V VDD3.3V +3.3V REG CR/R MAIN SY/Y/G SECTION SC/CB/B (Page 36) D+3.3V IC107 A/D CONVERTER IC4601 +3.3V REG AVDD3.3V RF+3.3V DOUT AUDIO L IN VINL SECTION IC111 LRCK...
  • Page 36: Block Diagram - Main Section

    HCD-PZ1D 5-3. BLOCK DIAGRAM - MAIN Section - SOUND CONTROL IC101 J221 VIDEO-L VIDEO/SAT AUDIO IN R-CH RECA L RECAL TM901 MIC_SCORE TUNER-L SWOUT SW OUT R-CH AUDIO FL OUT OUTL SECTION COAXIAL VIDEO (Page 37) D417 LOUT DMB-L DBFB FEED...
  • Page 37: Block Diagram - Audio Section

    HCD-PZ1D 5-4. BLOCK DIAGRAM - AUDIO Section - SW OUT HP DET J791 DBFB R-CH R-CH MAIN PRE DRIVER IC401 SECTION JK403 (Page 36) FL OUT IN Lch OUT CH1+ 8 MIC INPUT SELECT IN Rch OUT CH2+ 10 R-CH R-CH –...
  • Page 38: Block Diagram - Display, Power Supply Section

    HCD-PZ1D Ver. 1.1 5-5. BLOCK DIAGRAM - DISPLAY, POWER SUPPLY Section - SYSTEM CONTROL IC501 (5/5) LCD CONTROL S761-770 IC002 IC004 FUNCTION 65 I-KEY1 +3.3V +3.3V(LCD) V+5V(LCD) ROUT MAIN S771,772 3 YIN0 LCD VIDEO GOUT SECTION IC001 S821-825 BOUT (Page 36) FUNCTION +1.8V...
  • Page 39 HCD-PZ1D Ver. 1.1 THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. • Circuit Boards Location (In addition to this, the necessary note is printed in each block.) For Printed Wiring Boards. For Schematic Diagrams. Note: Note: TRANS-SUB board •...
  • Page 40: Printed Wiring Boards - Driver Section

    HCD-PZ1D 5-6. PRINTED WIRING BOARDS - DRIVER Section - • See page 39 for Circuit Boards Location. • : Uses unleaded solder. M751 (LOADING) MAIN BOARD CN641 (Page 48) (DISC TRAY ADDRESS DETECT) S751 (OPEN/CLOSE DETECT) CN751 S751 CLOSE OPEN...
  • Page 41: Schematic Diagram - Driver Section

    HCD-PZ1D 5-7. SCHEMATIC DIAGRAM - DRIVER Section - • See page 68 for IC Block Diagrams. IC B/D IC701 R702 R701 D701 C715 CN704 C751 CN721 M751 IC B/D IC712 R712 R713 CN701 CN705 C752 CN751 S751 D711 R711 R751...
  • Page 42: Printed Wiring Board - Dmb19 Board (Side A)

    HCD-PZ1D 5-8. PRINTED WIRING BOARD - DMB19 Board (Side A) - • See page 39 for Circuit Boards Location. • : Uses unleaded solder. (Page 48) (Page 48) (Page 54) MAIN BOARD MAIN BOARD VIDEO BOARD CN951 CN191 CN1503 DMB19 BOARD...
  • Page 43: Printed Wiring Board - Dmb19 Board (Side B)

    HCD-PZ1D 5-9. PRINTED WIRING BOARD - DMB19 Board (Side B) - • See page 39 for Circuit Boards Location. • : Uses unleaded solder. DMB19 BOARD (SIDE B) C4623 C610 R4834 FL604 C4606 IC4601 C502 FB608 R4608 FB607 FB603 FL603...
  • Page 44: Schematic Diagram - Dmb19 Board (1/4)

    HCD-PZ1D 5-10. SCHEMATIC DIAGRAM - DMB19 Board (1/4) - • See page 68 for IC Block Diagrams. DMB19 BOARD (1/4) DGND DMB19 DVDD3.3V BOARD (4/4) DVDD5V (Page 47) IOPMON SPFG DMB19 BOARD VREFO (3/4) RF+3.3V (Page 46) C199 CN101 4700p...
  • Page 45: Schematic Diagram - Dmb19 Board (2/4)

    HCD-PZ1D 5-11. SCHEMATIC DIAGRAM - DMB19 Board (2/4) - • See page 67 for Waveforms. • See page 74 for IC Pin Function Description. DMB19 DMB19 BOARD (2/4) BUS2 BOARD (4/4) (Page 47) BUS1 CN1104 R1260 JL1214 R1259 DGND JL1216...
  • Page 46: Schematic Diagram - Dmb19 Board (3/4)

    HCD-PZ1D 5-12. SCHEMATIC DIAGRAM - DMB19 Board (3/4) - • See page 68 for IC Block Diagrams. DMB19 BOARD (3/4) DVDD3.3V MAIN R223 BOARD 100k DVDD5V 0.5% (4/4) DGND (Page 47) R225 R234 100k R232 0.5% IOPMON 0.5% REG02 R231...
  • Page 47: Schematic Diagram - Dmb19 Board (4/4)

    HCD-PZ1D 5-13. SCHEMATIC DIAGRAM - DMB19 Board (4/4) - • See page 68 for IC Block Diagrams. DMB19 BOARD (4/4) IC4601 A/D CONVERTER DVDD5V DVDD5V DMB19 DMB19 BOARD DGND DGND BOARD (3/4) (1/4) DVDD3.3V DVDD3.3V (Page 44) (Page 46) JL017...
  • Page 48: Printed Wiring Board - Main Board

    HCD-PZ1D 5-14. PRINTED WIRING BOARD - MAIN Board - • See page 39 for Circuit Boards Location. • : Uses unleaded solder. (Page 52) MIC BOARD CN781 (Page 54) (Page 56) VIDEO BOARD FRONT BOARD (Page 58) CN1501 CN801 TOP-KEY...
  • Page 49: Schematic Diagram - Main Board (1/3)

    HCD-PZ1D Ver. 1.1 5-15. SCHEMATIC DIAGRAM - MAIN Board (1/3) - • See page 67 for Waveforms. • See page 74 for IC Pin Function Description. MAIN (Page BOARD MAIN BOARD (1/3) (3/3) MAIN (Page C618 R625 MIC_DET BOARD Q621...
  • Page 50: Schematic Diagram - Main Board (2/3)

    HCD-PZ1D Ver. 1.1 5-16. SCHEMATIC DIAGRAM - MAIN Board (2/3) - • See page 68 for IC Block Diagrams. ANTENNA MAIN BOARD (2/3) CN211 75 COAXIAL (E2) R214 JL211 TUNER-L R213 4.7k JL212 R212 4.7k R215 JL213 TUNER-R R211 JL214...
  • Page 51: Schematic Diagram - Main Board (3/3)

    HCD-PZ1D 5-17. SCHEMATIC DIAGRAM - MAIN Board (3/3) - • See page 68 for IC Block Diagrams. MAIN BOARD (3/3) IC911 (Page 55) +5V REG NO912 IC911 VIDEO KIA7805API-U/PF JL901 BOARD FL911 V+5V CN1502 JL902 JW914 10.3 V-GND JL903 LCD CTRL...
  • Page 52: Printed Wiring Boards - Mic, Hp, Usb Section

    HCD-PZ1D 5-18. PRINTED WIRING BOARDS - MIC, HP, USB Section - • See page 39 for Circuit Boards Location. • : Uses unleaded solder. (Page 56) (Page 63) (Page 42) (Page 48) FRONT BOARD DMB19 BOARD MAIN BOARD AMP BOARD...
  • Page 53: Schematic Diagram - Mic, Hp, Usb Section

    HCD-PZ1D 5-19. SCHEMATIC DIAGRAM - MIC, HP, USB Section - • See page 68 for IC Block Diagrams. MIC BOARD ET899 (CHASSIS) CN781 (CHASSIS) NO799 C899 CL781 A-GND LED GND CL782 MAIN MIC_SCORE LED GND FRONT BOARD CL783 MIC_SIGNAL BOARD...
  • Page 54: Printed Wiring Board - Video Board

    HCD-PZ1D 5-20. PRINTED WIRING BOARD - VIDEO Board - • See page 39 for Circuit Boards Location. • : Uses unleaded solder. J1501 COMPONENT VIDEO OUT J1500 IC1502 J1502 VIDEO/SAT VIDEO DIGITAL OUT VIDEO IN OPTICAL VIDEO BOARD IC1502 C1527...
  • Page 55: Schematic Diagram - Video Board

    HCD-PZ1D 5-21. SCHEMATIC DIAGRAM - VIDEO Board - • See page 68 for IC Block Diagrams. VIDEO BOARD IC1501 IC B/D IC1501 J1500 MM1758AFBE R1531 C1504 COMPONENT VIDEO AMP VIDEO/SAT CN1500 C1507 CL926 VIDEO IN C1516 CR IN GND2 1000...
  • Page 56: Printed Wiring Boards - Front Section

    HCD-PZ1D 5-22. PRINTED WIRING BOARDS - FRONT Section - • See page 39 for Circuit Boards Location. • : Uses unleaded solder. (Page 52) MIC BOARD NO799 S812, S821 – 825, S831 – 835, S844 FRONT BOARD REC TO USB...
  • Page 57: Schematic Diagram - Front Section

    HCD-PZ1D 5-23. SCHEMATIC DIAGRAM - FRONT Section - • See page 68 for IC Block Diagrams. FRONT BOARD R817 R818 R819 R820 1.2k 1.5k 1.5k 1.5k CN801 IC B/D R808 CL821 S/P OE DATA R807 CL820 IC801 S/P DATA CLOCK...
  • Page 58: Printed Wiring Boards - Panel Section

    HCD-PZ1D 5-24. PRINTED WIRING BOARDS - PANEL Section - • See page 39 for Circuit Boards Location. • : Uses unleaded solder. CENTER BOARD RIGHT BOARD S770 LCD ON/OFF IC741 R743 R742 R751 R752 R753 R754 R755 S769 TUNING –...
  • Page 59: Schematic Diagram - Panel Section

    HCD-PZ1D 5-25. SCHEMATIC DIAGRAM - PANEL Section - CENTER BOARD R761 R762 R763 R764 R765 R766 R767 R768 R769 R770 NO761 1.5k 2.2k 4.7k 6.8k CL761 DISPLAY-KEY FRONT CL762 KEY1 S760 S761 S762 S763 S764 S765 S766 S767 S768 S769...
  • Page 60: Lcd Ctrl Board (Component Side)

    HCD-PZ1D 5-26. PRINTED WIRING BOARD - LCD CTRL Board (Component Side) - • See page 39 for Circuit Boards Location. • : Uses unleaded solder. LCD101 LCD MODULE LCD CTRL BOARD (SIDE A) CN003 IC005 JL066 JL053 JL054 R054 C044...
  • Page 61: Lcd Ctrl Board (Conductor Side)

    HCD-PZ1D 5-27. PRINTED WIRING BOARD - LCD CTRL Board (Conductor Side) - • See page 39 for Circuit Boards Location. • : Uses unleaded solder. LCD CTRL BOARD (SIDE B) C057 C055 C056 C016 (CHASSIS) W001 (Page 54) LP001 VIDEO...
  • Page 62: Schematic Diagram - Lcd Ctrl Board

    HCD-PZ1D 5-28. SCHEMATIC DIAGRAM - LCD CTRL Board - • See page 67 for Waveforms. • See page 68 for IC Block Diagrams. • See page 74 for IC Pin Function Description. LCD CTRL BOARD (Page 51) CN002 JL084 R085...
  • Page 63: Printed Wiring Board - Amp Board

    HCD-PZ1D 5-29. PRINTED WIRING BOARD - AMP Board - • See page 39 for Circuit Boards Location. • : Uses unleaded solder. (Page 65) (Page 65) (Page 52) TRANSFORMER TRANSFORMER MIC BOARD BOARD BOARD NO791 NO305 NO304 (CHASSIS) CN402 CN407...
  • Page 64: Schematic Diagram - Amp Board

    HCD-PZ1D 5-30. SCHEMATIC DIAGRAM - AMP Board - • See page 68 for IC Block Diagrams. AMP BOARD IC B/D IC401 EP401 IC401 STK416-130-E R381 PRE DRIVER R365 (CHASSIS) CN407 R383 R385 HP-L HP-GND BOARD R386 HP-R NO791 R366 R382...
  • Page 65: Printed Wiring Boards - Transformer Section

    HCD-PZ1D Ver. 1.1 5-31. PRINTED WIRING BOARDS - TRANSFORMER Section - • See page 39 for Circuit Boards Location. • : Uses unleaded solder. TRANSFORMER BOARD JL323 FH305 FH306 F303 JL319 FH312 FH311 F306 JL301 JL320 FH309 FH310 F305 JL321...
  • Page 66: Schematic Diagram - Transformer Section

    HCD-PZ1D Ver. 1.1 5-32. SCHEMATIC DIAGRAM - TRANSFORMER Section - TRANSFORMER BOARD PT301 POWER TRANSFORMER(MAIN) F306 T10AL/250V JL319 FH312 FH311 NO304 F305 T10AL/250V JL320 JL301 FH310 FH309 AC-VH AC-VL JL321 BOARD PT-GND JL304 CN401 F304 AC-VL T10AL/250V (Page 64) FH308...
  • Page 67 HCD-PZ1D • Waveforms – DMB19 Board – IC101 9 (XTALI) IC101 <z/c (SC/CB/B) 1.4 Vp-p 0.5 Vp-p 27 MHz 500 mV/DIV, 20 nsec/DIV 500 mV/DIV, 20 μsec/DIV IC101 ol (CVBS) IC101 <z/v (CR/R) 0.5 Vp-p 0.9 Vp-p 500 mV/DIV, 20 μsec/DIV 500 mV/DIV, 20 μsec/DIV...
  • Page 68 HCD-PZ1D • IC Block Diagrams – DRIVER Board – IC701, 712 BA6956AN CONTROL LOGIC – DMB19 Board – IC105, 107 TK11133CSCL-G IC111 MM1661JHBE 8 7 6 5 THERMAL BIAS OVER HEAT & SHUTDOWN OVER CURRENT PROTECTION CONTROL – DRIVER CIRCUIT...
  • Page 69 HCD-PZ1D IC201 FAN8036L (GND) REG VCC IN1- DO1- OUT1 DO2+ DO2- IN2+ IN2- PGND1 REG VCC REG VCC OUT2 REGO1 RES1 REGO2 REG VCC REG VCC (GND) (GND) DO3+ RES2 DO3- REGCTL DO4+ IN3+ DO4- IN3- PGND2 OUT3 DO5+ IN4+...
  • Page 70 HCD-PZ1D IC4602 CS4335-KSZR AOUTL SERIAL INPUT VOLTAGE INTERPOLATOR INTERPOLATOR SDATA INTERFACE REFERENCE AGND DEM/SCLK ANALOG LOW-PASS LRCK MODULATOR FILTER DE-EMPHASIS ANALOG LOW-PASS AOUTR MODULATOR FILTER MCLK – MAIN Board – IC101 R2A15216FP REFERENCE INDR INDL 6 INPUT 6 INPUT SELECTOR...
  • Page 71 HCD-PZ1D IC181 TK11150CSCL-G IC182 TC74LVX4053FT (EL) 15 14 OVER HEAT & OVER CURRENT PROTECTION CONTROL – CIRCUIT BANDGAP REFERENCE IC901 SI-3010KM-TLS IC921, 931 SI-8008TFEK OVERCURRENT ON/OFF PREG PROTECTION SOFT START LATCH OSCILLATOR RESET & DRIVER COMPARATOR – – THERMAL PROTECTION –...
  • Page 72 HCD-PZ1D – MIC Board – – VIDEO Board – IC781 BU9253FS-E2 IC1500 TC74LVX4051FT COUNTER SRAM – FRONT Board – IC1501 MM1758AFBE IC801 TK11133CSCL-G S-DC OUT 28 VCC2 S1/S2 27 S-DC OUT 150k VCC1 BIAS 6.75MHz DRIVER OVER HEAT & LOW-PASS...
  • Page 73 HCD-PZ1D – LCD CTRL Board – IC001, 003 TK11118CSCL-G IC004 TK11133CSCL-G OVER HEAT & OVER CURRENT PROTECTION CONTROL – CIRCUIT BANDGAP REFERENCE IC006 MM3203BFBE SW2 1 ERROR STARTUP CNTRL SOFT CONTROL LOGIC START DRIVE LOGIC TEMPERATURE DETECTION CURRENT 150 C...
  • Page 74 HCD-PZ1D • IC Pin Function Descriptions DMB19 BOARD IC101 CXD9970R (LE) (CD/DVD RF AMP, FOCUS/TRACKING ERROR AMP, DVD SYSTEM PROCESSOR, DIGITAL SERVO PROCESSOR) Pin No. Pin Name Description RF_A RF main beam (C) signal input from the optical pick-up block...
  • Page 75 HCD-PZ1D Pin No. Pin Name Description RAS# Row address strobe signal output for the 64M SDRAM Bank address signal output for the 64M SDRAM DVSS18 — Ground Bank address signal output for the 64M SDRAM 81 to 83 RA10, RA0, RA1...
  • Page 76 HCD-PZ1D MAIN BOARD IC501 μPD78F1105GF (S)-GAS-AX (SYSTEM CONTROL) Pin No. Pin Name Description IIC SCL IIC clock (GC micon) signal output IIC SDA IIC data (GC micon) signal output O-FRONT-MUTE Front speaker output mute (L: mute ON) O-SW-MUTE Subwoofer output mute (L: mute ON)
  • Page 77 HCD-PZ1D Pin No. Pin Name Description I-VOL Volume signal input I-KEY4 Key 4 signal input I-KEY3 Key 3 signal input I-KEY2 Key 2 signal input I-KEY1 Key 1 signal input I-PROTECT Thermal protect detect signal input Not used (Open) O-LED-STBY...
  • Page 78 HCD-PZ1D LCD CTRL BOARD IC002 TW8827-TA3-GR (LCD CONTROL) Pin No. Pin Name Description AVD1 — Power supply pin (+1.8 V) YIN1 Analog composite signal input 1 (Connect to AVS) YIN0 Analog composite signal input 0 YGND — Ground YOUT Y signal output (Not used in this set) AVS1 —...
  • Page 79 HCD-PZ1D Pin No. Pin Name Description VSS18_3 — Ground SPI_CSN SPI CS (low enable) signal output (Not used in this set) SPI_SDO SPI data out signal output (Not used in this set) SPI_SDI SPI data in signal input (Connect to VSS18)
  • Page 80: Exploded Views

    HCD-PZ1D Ver. 1.1 SECTION 6 EXPLODED VIEWS Note: • -XX and -X mean standardized parts, so • Color Indication of Appearance Parts Ex- The components identifi ed by mark 0 they may have some difference from the ample: or dotted line with mark 0 are critical for original one.
  • Page 81: Top Panel Section

    HCD-PZ1D 6-2. TOP PANEL SECTION not supplied not supplied not supplied (PS-HOLD board) not supplied not supplied (PS-HOLD board) not supplied (PS-HOLD board) not supplied not supplied (PS-DET board) not supplied not supplied not supplied (JUNC board) not supplied not supplied (TOP-KEY board) Ref.
  • Page 82: Main Board Section

    HCD-PZ1D Ver. 1.1 6-3. MAIN BOARD SECTION not supplied (WIRE HOLDER B board) AMP board section front panel section not supplied not supplied not supplied not supplied Note: If the wire (fl at type) was replaced, fold it some as the wire (fl...
  • Page 83: Front Panel Section

    HCD-PZ1D 6-4. FRONT PANEL SECTION not supplied (LEFT board) S811 not supplied (FRONT board) not supplied not supplied not supplied (RIGHT board) not supplied (USB-LED board) not supplied not supplied (MIC board) not supplied LCD section supplied with S811 not supplied...
  • Page 84: Lcd Section

    HCD-PZ1D 6-5. LCD SECTION not supplied not supplied LCD101 supplied not supplied not supplied (CENTER board) Note: If the wire (fl at type) was replaced, fold it some as the wire (fl at type) before replacement. Ref. No. Part No.
  • Page 85: Amp Board Section

    HCD-PZ1D Ver. 1.1 6-6. AMP BOARD SECTION not supplied (TRANSFORMER board) not supplied F301 not supplied F302 F304 F305 F306 F303 not supplied PT301 not supplied not supplied (AMP board) (E2, E51) sub chassis section Ref. No. Part No. Description Remark Ref.
  • Page 86: Sub Chassis Section

    HCD-PZ1D Ver. 1.1 6-7. SUB CHASSIS SECTION not supplied not supplied not supplied TM901 mechanism deck section-1 (CDM74HFVX-DVBU101) not supplied not supplied not supplied not supplied (WIRE HOLDER A board) not supplied not supplied Note: If the wire (fl at type) was replaced, fold it some as the wire (fl...
  • Page 87: Mechanism Deck Section-1 (Cdm74Hfvx-Dvbu101)

    HCD-PZ1D 6-8. MECHANISM DECK SECTION-1 (CDM74HFVX-DVBU101) mechanism deck section-2 (CDM74HFVX-DVBU101) M741 Note: If the wire (fl at type) was replaced, fold it some as the wire (fl at type) before replacement. Ref. No. Part No. Description Remark Ref. No. Part No.
  • Page 88: Mechanism Deck Section-2 (Cdm74Hfvx-Dvbu101)

    HCD-PZ1D 6-9. MECHANISM DECK SECTION-2 (CDM74HFVX-DVBU101) not supplied RE701 supplied not supplied M751 not supplied Note: If the wire (fl at type) was replaced, fold it some as the wire (fl at type) before replacement. Ref. No. Part No. Description Remark Ref.
  • Page 89: Electrical Parts List

    HCD-PZ1D Ver. 1.1 SECTION 7 ELECTRICAL PARTS LIST Note: • Due to standardization, replacements in • CAPACITORS When indicating parts by reference num- the parts list may be different from the uF: μF ber, please include the board name. parts specifi ed in the diagrams or the com- •...
  • Page 90 HCD-PZ1D Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < JUMPER RESISTOR > R395 1-216-841-11 METAL CHIP 1/10W R396 1-216-841-11 METAL CHIP 1/10W JR401 1-216-864-11 SHORT CHIP JR402 1-216-864-11 SHORT CHIP R397 1-216-841-11 METAL CHIP 1/10W...
  • Page 91 HCD-PZ1D Ver. 1.1 CENTER DMB19 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R455 1-216-797-11 METAL CHIP 1/10W R769 1-218-867-11 METAL CHIP 6.8K 0.5% 1/10W R456 1-216-797-11 METAL CHIP 1/10W R770 1-216-833-11 METAL CHIP 1/10W R457...
  • Page 92 HCD-PZ1D DMB19 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C180 1-107-826-11 CERAMIC CHIP 0.1uF C4608 1-124-779-00 ELECT CHIP 10uF C181 1-107-826-11 CERAMIC CHIP 0.1uF C4622 1-162-968-11 CERAMIC CHIP 0.0047uF C182 1-127-715-11 CERAMIC CHIP 0.22uF C4623 1-162-968-11 CERAMIC CHIP 0.0047uF...
  • Page 93 HCD-PZ1D DMB19 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < IC > R212 1-216-833-11 METAL CHIP 1/10W R213 1-218-867-11 METAL CHIP 6.8K 0.5% 1/10W IC101 6-714-820-01 IC CXD9970R (LE) R214 1-216-835-11 METAL CHIP 1/10W IC102...
  • Page 94 HCD-PZ1D DMB19 DRIVER FRONT Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R1281 1-216-809-11 METAL CHIP 1/10W R712 1-249-425-11 CARBON 4.7K 1/4W R1282 1-216-801-11 METAL CHIP 1/10W R713 1-249-433-11 CARBON 1/4W R1283 1-216-809-11 METAL CHIP 1/10W...
  • Page 95 HCD-PZ1D FRONT JUNC LCD CTRL Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R703 1-216-818-11 METAL CHIP 1/10W S834 1-771-410-21 SWITCH, TACTILE (OPTIONS) R704 1-216-818-11 METAL CHIP 1/10W S835 1-771-410-21 SWITCH, TACTILE (PRESET EQ) R705 1-216-818-11...
  • Page 96 HCD-PZ1D LCD CTRL Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C044 1-162-964-11 CERAMIC CHIP 0.001uF < COIL > C045 1-162-964-11 CERAMIC CHIP 0.001uF C046 1-162-927-11 CERAMIC CHIP 100PF L068 1-456-498-11 COIL, CHOKE 47uH C047 1-162-927-11...
  • Page 97 HCD-PZ1D Ver. 1.1 LCD CTRL LEFT MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R063 1-216-809-11 METAL CHIP 1/10W S734 1-771-410-21 SWITCH, TACTILE (USB) S735 1-771-410-21 SWITCH, TACTILE (DVD) R064 1-216-833-11 METAL CHIP 1/10W ************************************************************...
  • Page 98 HCD-PZ1D MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C173 1-165-884-11 CERAMIC CHIP 2.2uF 6.3V C931 1-104-665-11 ELECT 100uF C178 1-165-884-11 CERAMIC CHIP 2.2uF 6.3V C951 1-104-665-11 ELECT 100uF C181 1-127-715-11 CERAMIC CHIP 0.22uF C952 1-162-964-11 CERAMIC CHIP 0.001uF...
  • Page 99 HCD-PZ1D MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark D955 6-502-990-01 DIODE SJPJ-L3VL JR505 1-216-296-11 SHORT CHIP D957 6-502-966-01 DIODE DZ2J056M0L JR506 1-216-296-11 SHORT CHIP D958 6-502-990-01 DIODE SJPJ-L3VL JR507 1-216-296-11 SHORT CHIP JR508 1-216-296-11...
  • Page 100 HCD-PZ1D Ver. 1.1 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark Q956 6-551-699-01 TRANSISTOR ISA1602AM1-T111-1EF R215 1-216-821-11 METAL CHIP 1/10W Q957 8-729-028-97 TRANSISTOR DTC114TUA-T106 (E2) Q958 8-729-038-37 TRANSISTOR RT1N141M-TP-1 Q959 8-729-038-37 TRANSISTOR RT1N141M-TP-1 R215 1-216-864-11...
  • Page 101 HCD-PZ1D Ver. 1.1 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R550 1-216-864-11 SHORT CHIP R625 1-216-841-11 METAL CHIP 1/10W R551 1-216-827-11 METAL CHIP 3.3K 1/10W (BR) R627 1-216-829-11 METAL CHIP 4.7K 1/10W R651 1-216-837-11...
  • Page 102 HCD-PZ1D MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R959 1-218-853-11 METAL CHIP 1.8K 0.5% 1/10W C790 1-162-927-11 CERAMIC CHIP 100PF C791 1-162-964-11 CERAMIC CHIP 0.001uF R960 1-218-863-11 METAL CHIP 4.7K 0.5% 1/10W C792 1-162-964-11 CERAMIC CHIP 0.001uF...
  • Page 103 HCD-PZ1D MOTOR (LD) MOTOR (TB) PS-DET RIGHT SENSOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < RESISTOR > PS-DET BOARD ************ R780 1-216-815-11 METAL CHIP 1/10W R781 1-216-833-11 METAL CHIP 1/10W < CONNECTOR > R782...
  • Page 104 HCD-PZ1D Ver. 1.1 SENSOR TOP-KEY TRANS-SUB TRANSFORMER USB-LED VIDEO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < IC > R327 1-216-841-11 METAL CHIP 1/10W R328 1-216-841-11 METAL CHIP 1/10W IC731 6-600-564-01 IC RPI-579N1 ************************************************************ < RELAY >...
  • Page 105 HCD-PZ1D Ver. 1.1 VIDEO VOL-LED Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C1508 1-126-960-11 ELECT R1518 1-216-864-11 SHORT CHIP C1509 1-126-960-11 ELECT R1519 1-216-864-11 SHORT CHIP C1510 1-107-826-11 CERAMIC CHIP 0.1uF R1520 1-216-809-11 METAL CHIP...
  • Page 106 HCD-PZ1D Ver. 1.1 Ref. No. Part No. Description Remark 0 F303 1-576-332-33 FUSE (T10AL/250V) 0 F304 1-576-332-33 FUSE (T10AL/250V) 0 F305 1-576-332-33 FUSE (T10AL/250V) 0 F306 1-576-332-33 FUSE (T10AL/250V) 0 FAN901 1-787-631-11 FAN, DC 1-839-105-11 CORD (WITH PLUG) (POWER PLUG)
  • Page 107 HCD-PZ1D MEMO...
  • Page 108 HCD-PZ1D REVISION HISTORY Checking the version allows you to jump to the revised page. Also, clicking the version at the top of the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2011.03 2011.05...

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