Page 1: Table Of Contents
GV550 TT Length: 200 mm, straight ..............8 INTRODUCTION ........... 2 Purpose of the document ............ 3 General symbols ..............3 Relevant safety symbols ............. 3 SAFETY ............4 Signage for risk levels ............5 Signage for physical damage ..........5 ..............8...
Page 2: Introduction
INTRODUCTION 9001630797 Page 2 of 35...
Page 3: Purpose Of The Document
Purpose of the document Relevant safety symbols These repair tips help the customer to repair the appliances Symbol Meaning themselves in accordance with the applicable eco-design regulation (from 03/2021). General warning They contain information about the way to replace defined spare parts, including warnings and risks.
Page 4: Safety
SAFETY 9001630797 Page 4 of 35...
Page 5: Signage For Risk Levels
2.3.1 All domestic appliances Signage for risk levels Electric shock hazard due to live parts ► Errors in repairs on electrical components can lead to electric Signage Meaning shock! Imminent danger which may lead to death or serious ► DANGER Unplug the appliance from the mains at least 60 seconds before injury if it is not avoided.
Page 6 2.3.2 Warning structure BE CAREFUL Injuries from cuts on sharp edges. ► Wear protective gloves. DANGER ► Wear personal protective equipment. Exposed live parts Risk of death by electrocution. BE CAREFUL ► Disconnect the appliance from the mains. Charged capacitors ►...
Page 7 WARNING Components with electrostatic hazard. Destruction of components when touched. ► Before any work involving components with an electrostatic hazard, install an electrostatic protection system. ► Follow the measures to protect the components with an electrostatic hazard. WARNING Destruction of components due to indiscriminate replacement of parts.
Page 8: Tools And Aids
TOOLS AND AIDS Designation Details Image 100 mm Torx for screws screwdriver with safety with T20 bit and hole (00340764) Length 80 Torx screwdriver with T15 bit blade 10 Slotted mm x 1.6 screwdriver mm x 200 mm Length: Needle nose 200 mm, pliers straight...
Page 9: Repair
REPAIR 9001630797 Page 9 of 35...
Page 10: Replace Spray Arms
Replace spray arms 4.1.1 Remove lower spray arm Push the lower spray arm upwards. 4.1.2 Install lower spray arm Insert the lower spray arm. It will click when it is in position. 9001630797 Page 10 of 35...
Page 11: Replace The Filters
Replace the filters Press the catch tappets (1) and pull up the coarse filter (2). 4.2.1 Remove the filters Turn the coarse filter (1) anticlockwise and remove the filter system (2). 4.2.2 Install the filters 1. Reinstall the filtration system. Make sure that the coarse filter's latches snap into position.
Page 12: Replace The Drain Pump Cover
Replace the drain pump cover Prerequisites: Disconnect the appliance from the power supply. Remove the upper and lower baskets. Remove the filters. Drain any water that is present. Use a sponge if necessary. 4.3.1 Remove the drain pump cover BE CAREFUL Remove any food residue and foreign matter inside the appliance.
Page 13: Replace Plug
Replace plug WARNING Overheating of main connection! Risk of fire in the appliance ► When changing the appliance's input cable for use with sockets in the country, you should also check the country's voltage and frequency. ► Firmly insert it until you hear a click. Two strong pins on either side prevent the plug from inadvertently coming loose or detached from the appliance.
Page 14: Basket Systems
Basket systems The 60 cm models have 2 baskets. The 45 cm models only have one basket. 4.5.1 Folding sticks They fit into a slit in the plastic support on the side. Press the lever forwards when the sticks are not needed. 9001630797 Page 14 of 35...
Page 15 Remove the 4 torx T20 screws from rear of the housing. Replace the outer housing Prerequisite: Appliance is disconnected from the mains. Appliance is disconnected from water supply. Remove the base from the appliance. 4.6.1 Disassemble the outer housing Open the door. Remove the 4 torx T20 screws from the front of the housing.
Page 16 4.6.2 Install the housing Remove the housing. Place the housing on the appliance 9001630797 Page 16 of 35...
Page 17 Tap on the back lower part of both sides to fit the housing. Tap on the front lower part of both sides to finish fitting the housing. Screw in the 4 front and rear torx 20 screws. Install the earth connection in the lower base. Install the bottom cover.
Page 18: Replace Outer Door
Replace outer door Prerequisites: Appliance is disconnected from the mains. Appliance is disconnected from water supply. 4.7.1 Remove the outer door Remove the screws described below with a torx 15 screwdriver. Release the door from the lower retaining latches. 1- Open door. 2- Remove 10 screws.
Page 19 Panel screws The inner door's 2 lateral screws secure the hinges to the inner door. 9001630797 Page 19 of 35...
Page 20 4.7.2 Install the outer door Follow the steps in reverse order. WARNING Cables not properly secured or incorrectly positioned! Risk of damage to cable harness. ► Position the cables and secure in place with adhesive tape. Fit the outer door on the lower door seal support. Position the cable harness correctly in the lower seal support.
Page 21 Fit the inner door on the door. Screw in the door. 9001630797 Page 21 of 35...
Page 22: Replace The Control Panel
Replace the control panel Prerequisites: Appliance is disconnected from the mains. Appliance is disconnected from water supply. The lower base has been removed. 4.8.1 Remove the control panel · Press the fixing pin. · Pull the control panel upwards. 4.8.2 Install control panel.
Page 23: Replace The Detergent Dispenser Cover
Replace the detergent dispenser cover A small screwdriver can be used as a levering tool. Prerequisite: Appliance is disconnected from the mains. Appliance is disconnected from water supply. Door has been opened. Detergent cover has been opened. 4.9.1 Remove the detergent cover ·...
Page 24: Replace The Lower Door Seal
4.10 Replace the lower door seal Prerequisite: Outer door is disassembled. 4.10.1 Remove the lower door seal Remove the cable harness from the white bracket guide. Pull it upwards to detach from the base. Remove it from its lower attachment position. 9001630797 Page 24 of 35...
Page 25 Use your hands to press the lower seal onto the whole base to fit it firmly in position. 4.10.2 Install the lower door seal Position the cable harness. 9001630797 Page 25 of 35...
Page 26 Check that the seal is flush with the lower base. 9001630797 Page 26 of 35...
Page 27: Replace The Door Seal
4.11 Replace the door seal Prerequisite Appliance is disconnected from the mains. Appliance is disconnected from water supply. 4.11.1 Remove the door seal Remove the seal from the inner frame. 4.11.2 Install the door seal Make sure that the profile of the door seal is in the correct position. Make sure that the corners are not bent or twisted.
Page 28 9001630797 Page 28 of 35...
Page 29: Replace The Lower Cover
4.12 Replace the lower cover Prerequisite Appliance is disconnected from the mains. Appliance is disconnected from water supply. 4.12.1 Remove the lower cover 1 Unscrew the two torx 20 retaining screws. 2 Pull from the lower hole until it is free from the fixing pin. Use a slotted screwdriver to detach on both sides.
Page 30 4.12.2 Assembly 1 Position the lower part of the base by inserting the protruding edges into the grooves in the tub's plastic base. 2 Install the earth wire in the base. 3 Screw in the two retaining screws. 9001630797 Page 30 of 35...
Page 31: Replace Door Springs
4.13 Replace door springs Rest the rope's plastic holder on the protruding edge of the plastic base. Prerequisite Use a screwdriver to detach the rope from the hinge. Appliance is disconnected from the mains. When the rope is detached, the spring can be removed. Appliance is disconnected from water supply.
Page 32 4.13.2 Assembly Assemble in reverse order. Holder The rope holder is automatically released from its position when the door is closed. 9001630797 Page 32 of 35...
Page 33 4.13.3 Door hinge springs The appliance has two springs that control the opening and closing force of the dishwasher's door. They are on either side of the appliance. The spring tension is transmitted via a rope to the hinge, through a plastic tensioner.
Page 34: Replace Hinge
4.14 Replace hinge Prerequisites: Appliance is disconnected from the mains. Appliance is disconnected from water supply. Remove the outer and inner doors. Remove the lower base. Detach the cabinets. 4.14.1 Remove the hinge Use a screwdriver (1) to release the latch. Pull outwards (2).
Page 35 4.14.2 Install the hinge DANGER Electric shock hazard due to live parts Risk of injury from electrocution and response to shock. ► Electrical components should be repaired by a qualified electrician. ► After the repair, ensure that a safety test is performed in accordance with standard VDE 0701 or the country's specific standards.

Bosch GV550 TT Repair Manual

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