Panasonic TH-49DX650R Service Manual
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Panasonic TH-49DX650R Service Manual

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TH-49DX650R
Model No.
Chassis:
KM30
Destination:
R : Iran
ORDER NO. MTV1612095CE
LED TV
© Panasonic Corporation 2016.

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Summary of Contents for Panasonic TH-49DX650R

  • Page 1 ORDER NO. MTV1612095CE LED TV TH-49DX650R Model No. Chassis: KM30 Destination: R : Iran © Panasonic Corporation 2016.

  • Page 2: Table Of Contents

    TH-49DX650R TABLE OF CONTENTS PAGE PAGE 1 Safety Precautions -----------------------------------------------3 1.1. General Guidelines ----------------------------------------3 1.1.1. Leakage Current Cold Check ----------------------3 1.1.2. Leakage Current Hot Check (See Figure 1.) -----3 2 Warning --------------------------------------------------------------4 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4 2.2.

  • Page 3: Safety Precautions

    TH-49DX650R 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-49DX650R 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-49DX650R 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).

  • Page 6: Service Navigation

    TH-49DX650R 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD Main(MTK IC) Repairable P BOARD Power Supply, Switch Repairable K BOARD LED/ RM/ CATS Repairable...

  • Page 7: Specifications

    TH-49DX650R 4 Specifications Dimensions (W × H × D) 1 106 mm × 699 mm × 364 mm (With Pedestal) 1 106 mm × 646 mm × 81 mm (TV only) Mass 16.0 Net (With Pedestal) 14.0 Net (TV only)
  • Page 8 TH-49DX650R Operating Conditions Temperature : 0°C - 40°C Humidity : 20 % - 80 % RH (non-condensing) Built-in wireless LAN Standard compliance and Frequency range IEEE802.11a/n 5.15 GHz -5.35 GHz, 5.47 GHz -5.85 GHz IEEE802.11b/g/n 2.400 GHz -2.4835 GHz Security...

  • Page 9: Cs Maintenance Menu

    TH-49DX650R 5 CS Maintenance Menu 5.1. How to enter into CS Maintenance Menu 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [ RED ] button of the remote control three times within 2 seconds.

  • Page 10: Edid Clock

    TH-49DX650R 5.3. EDID Clock 1. Select [EDID CLK] in CS Maintenance Menu. 2. Press [OK] button or Cursor key [Right] on the remote control. Exit: Press the [Exit] button or the [Return] button on the remote control. 5.4. USB HDD Drive Check 1.

  • Page 11: White Balance Adjustment

    TH-49DX650R 5.5. White Balance Adjustment After LCD PANEL or A-Board is replaced and repaired, perform [White balance adjustment] in case of necessity for test / check ([White balance adjustment] is not required basically). 1. Select [W/B ADJ] in CS Maintenance Menu.

  • Page 12: System Information

    TH-49DX650R 5.6. System Information 5.6.1. How to access 1. While pressing [MENU] button on the remote control. 2. To select [? Help] and then to select [System Information]. Example: System Information SW version 3001-10000-abcde 3001 Peaks SW 10000 GenX Main...

  • Page 13: Hotel Mode

    TH-49DX650R 5.7. Hotel mode 5.7.1. Purpose 5.7.4. Explain the Hotel mode setup menu Restrict a function for hotels. 5.7.2. Access command to the Hotel Item Function Hotel Mode Select hotel mode On/Off mode setup menu Initial INPUT Select input signal modes.

  • Page 14: Data Copy By Usb Memory

    TH-49DX650R 5.8. Data Copy by USB Memory Note: SD card can not be used for Data Copy. 5.8.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to USB Memory and then copy to new A-board.

  • Page 15: Data Copy From Tv Set To Usb Memory

    TH-49DX650R 5.8.3. Data copy from TV set to USB Memory 1. Turn on the TV set. 2. Insert USB Memory with a startup file (pwd file) to USB terminal. On-screen Display will be appeared according to the startup file automatically.

  • Page 16: Data Copy From Usb Memory To Tv Set

    TH-49DX650R 5.8.4. Data copy from USB Memory to TV set 1. Turn on the TV set. 2. Insert USB Memory with Data to USB terminal. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control.

  • Page 17: Troubleshooting Guide

    TH-49DX650R 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.1.1. Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [BLUE] button on the remote control for more than 3 seconds.

  • Page 18: Power Led Blinking Timing Chart

    TH-49DX650R 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.

  • Page 19: Disassembly And Assembly Instructions

    TH-49DX650R 7 Disassembly and Assembly Instructions 7.1. Key Button & LED Assembly 1. Fix SP BRACKET. 2. Install SP UNIT. 3. Fix KEY BUTTON BRACKET. 4. Stick the BARRIER. Description Remarks LED PANEL CASE LED PANEL SP BRACKET SPEAKER UNIT...

  • Page 20: Conductive Tape

    TH-49DX650R 7.2. Conductive Tape 1. Stick the Conductive Tape follow the step and position. Description Remarks CONDUCTIVE TAPE (T0.1+W10+L30)

  • Page 21: Vesa Metal & Btm Back Cover

    TH-49DX650R 7.3. VESA Metal & Btm Back Cover 1. Fix WIFI MODULE into WIFI BRACKET. 2. Stick FELT to BOTTOM BACK COVER. 3. Fix BOTTOM BACK COVER. 4. Instal VESA METAL. 5. Fix BOTTOM METAL L and RIGHT. Description Remarks...

  • Page 22: Screw Installation (Panel)

    TH-49DX650R 7.4. Screw Installation (PANEL) 1. Screw all part follow the picture shown. Description Remarks SCREW(A4/P6/VESA4/MTL4/SP4/WIFI1/B2) 5 - 7 Kgfcm...

  • Page 23: Screw Installation (Bc)

    TH-49DX650R 7.5. Screw Installation (BC) 1. Screw all part follow the picture shown. Description Remarks BACK COVER SCREW(BC13/AV1/CRTL1/SP4) 5 - 7 Kgfcm SCREW(BC5/VESA4) 5 - 7 Kgfcm...

  • Page 24: Measurements And Adjustments

    TH-49DX650R 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Checked Name Test Point Specification In/Out Target Board Suffix PNL12V TP4059 12V ± 1.2V...

  • Page 25: Block Diagram

    TH-49DX650R 9 Block Diagram S15.7 15.7 < ODU < ODU_ON ODU_ON > ODU > ODU_DE ODU_DET Only Only for Central Americ rica (W) Only for Central America (W) model (W) model S15. S15.7 15.7 NON USED NON USED BE-IIC BE-IIC LNB1 S3.3/...

  • Page 26: Wiring Connection Diagram

    TH-49DX650R 10 Wiring Connection Diagram 10.1. Wire Dressing -1 1. Do wire dressing follow below spec. (stick PET tape as shown). 2. Stick tapes and rub evently at lease twice. Description Remarks PET TAPE (0.11*1,0.06*13) 0.89 LVDS FFC (51PIN) 80mm × 1...

  • Page 27: Wire Dressing -2

    TH-49DX650R 10.2. Wire Dressing -2 1. Stick Gasket under the LVCS cable. Description Remarks GASKET (T5.0+W5.0+L30)

  • Page 28: Wire Dressing -3

    TH-49DX650R 10.3. Wire Dressing -3...
  • Page 29 Model No. : TH-49DX650R P-Board (1/3)
  • Page 30 Model No. : TH-49DX650R P-Board (2/3)
  • Page 31 Model No. : TH-49DX650R P-Board (3/3)
  • Page 32 Model No. : TH-49DX650R A-Board (1/19)
  • Page 33 Model No. : TH-49DX650R A-Board (2/19)
  • Page 34 Model No. : TH-49DX650R A-Board (3/19)
  • Page 35 Model No. : TH-49DX650R A-Board (4/19)
  • Page 36 Model No. : TH-49DX650R A-Board (5/19)
  • Page 37 Model No. : TH-49DX650R A-Board (6/19)
  • Page 38 Model No. : TH-49DX650R A-Board (7/19)
  • Page 39 Model No. : TH-49DX650R A-Board (8/19)
  • Page 40 Model No. : TH-49DX650R A-Board (9/19)
  • Page 41 Model No. : TH-49DX650R A-Board (10/19)
  • Page 42 Model No. : TH-49DX650R A-Board (11/19)
  • Page 43 Model No. : TH-49DX650R A-Board (12/19)
  • Page 44 Model No. : TH-49DX650R A-Board (13/19)
  • Page 45 Model No. : TH-49DX650R A-Board (14/19)
  • Page 46 Model No. : TH-49DX650R A-Board (15/19)
  • Page 47 Model No. : TH-49DX650R A-Board (16/19)
  • Page 48 Model No. : TH-49DX650R A-Board (17/19)
  • Page 49 Model No. : TH-49DX650R A-Board (18/19)
  • Page 50 Model No. : TH-49DX650R A-Board (19/19)
  • Page 51 Model No. : TH-49DX650R K-Board...
  • Page 52 Model No. : TH-49DX650R P-Board (Foil Side)
  • Page 53 Model No. : TH-49DX650R P-Board (Component Side)
  • Page 54 Model No. : TH-49DX650R A-Board (Foil Side)
  • Page 55 Model No. : TH-49DX650R A-Board (Component Side)
  • Page 56 Model No. : TH-49DX650R K-Board...
  • Page 57 Model No. : TH-49DX650R Parts Location...
  • Page 58 Model No. : TH-49DX650R Packing Exploded View 1...
  • Page 59 Model No. : TH-49DX650R Packing Exploded View 2...
  • Page 60 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks A02A K1KY16BA0484 CONNECTOR K1KY07BA0483 CONNECTOR K1KY04BA0387 CONNECTOR A16A K1MY51B00007 CONNECTOR C2000 F1G1H102A830 C 1000PF, 50V C2001 F1G1E103A144 C 0.01UF, 25V C2002 F1G1E103A144 C 0.01UF, 25V...
  • Page 61 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C4050 F1G1C104A146 C 0.1UF, 16V C4051 F1G1C104A146 C 0.1UF, 16V C4052 F1G1C104A146 C 0.1UF, 16V C4053 F1G1C104A146 C 0.1UF, 16V C4054 F1G1C104A146 C 0.1UF, 16V...
  • Page 62 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5266 F1G1C104A146 C 0.1UF, 16V C5270 F1K1E106A167 C 10UF, 25V C5271 F1K1E106A167 C 10UF, 25V C5272 F1K1E106A167 C 10UF, 25V C5273 F1K1E106A167 C 10UF, 25V...
  • Page 63 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7303 F1J1H104A902 C 0.1UF, 50V C7304 F1A3A221A079 C 220PF, 1KV C7305 F1J1H105A919 C 1UF, 50V C7306 F1J1H104A902 C 0.1UF, 50V C7307 F1J1H101A906 C 100PF, 50V...
  • Page 64 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8007 F1G1C104A146 C 0.1UF, 16V C8008 F1G1C104A146 C 0.1UF, 16V C8009 F1J0G2260001 C 22UF, 4V C8010 F1G1C104A146 C 0.1UF, 16V C8011 F1J0G2260001 C 22UF, 4V...
  • Page 65 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8126 F1G1C104A146 C 0.1UF, 16V C8200 F1G1E153A144 C 0.015UF, 25V C8201 F1G1C104A146 C 0.1UF, 16V C8202 F1G1C104A146 C 0.1UF, 16V C8203 F1G1C104A146 C 0.1UF, 16V...
  • Page 66 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8262 F1G1C104A146 C 0.1UF, 16V C8263 F1G1C104A146 C 0.1UF, 16V C8264 F1G1C104A146 C 0.1UF, 16V C8265 F1G1C104A146 C 0.1UF, 16V C8266 F1G1C104A146 C 0.1UF, 16V...
  • Page 67 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D2802 B3AGB0000083 D2851 DZ2J068M0L DIODE D2852 DZ2J068M0L DIODE D3108 DZ2J140M0L DIODE D3109 DZ2J140M0L DIODE D3110 DZ2J140M0L DIODE D3111 DZ2J140M0L DIODE D3112 DZ2J140M0L DIODE...
  • Page 68 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D7813 B0FCAM000004 DIODE D7814 B0FCAM000004 DIODE D8103 B0ACRC000001 DIODE D8104 B0ACRC000001 DIODE D8105 B0ADCK000001 DIODE D8106 B0JCGD000016 DIODE F2000 ERBRD4R00X FUSE F5200 ERBRD4R00X...
  • Page 69 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks JS2000 D0GAR00JA039 M 0 OHM, 1/16W K1KY07BA0483 CONNECTOR L2200 J0JYC0000464 BEAD CORE L3801 G1C220MA0426 COIL L3802 G1C220MA0426 COIL L3803 G1C220MA0426 COIL L3804 G1C220MA0426...
  • Page 70 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks Q7301 B1CFRR000029 TRANSISTOR Q7302 B1CFRR000029 TRANSISTOR Q7303 B1ADCE000022 TRANSISTOR Q7401 B1CBHG000002 TRANSISTOR Q7402 B1CFRG000069 TRANSISTOR Q7403 B1CHRE000035 TRANSISTOR Q7404 B1CFRG000069 TRANSISTOR Q7405 B1CHRE000035...
  • Page 71 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R2263 D0GA223JA039 M 22K OHM, J, 1/16W R2264 D0GA473JA039 M 47K OHM, J, 1/16W R2265 D0GAR00JA039 M 0 OHM, 1/16W R2301 D0GA473JA039 M 47K OHM, J, 1/16W...
  • Page 72 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4156 D1H4R0020006 RESISTOR R4157 D1H4R0020006 RESISTOR R4166 D0GAR00JA039 M 0 OHM, 1/16W R4167 D0GAR00JA039 M 0 OHM, 1/16W R4513 D0GA104JA039 M 100K OHM, J, 1/16W...
  • Page 73 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R5144 D0GA473JA039 M 47K OHM, J, 1/16W R5146 D0GA102JA039 M 1K OHM, J, 1/16W R5147 D0GA101JA039 M 100 OHM, J, 1/16W R5148 D0GA103JA039...
  • Page 74 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7203 D0GD563JA052 M 56K OHM, J, 1/8W R7204 D0GF221JA047 M 220 OHM, J, 1/3W R7205 D0GD470JA052 M 47 OHM, J, 1/8W R7208 ERX1SJR22V M 0.22 OHM, J, 1W...
  • Page 75 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7416 D0GD273JA052 M 27K OHM, J, 1/8W R7417 D0GD273JA052 M 27K OHM, J, 1/8W R7420 D0GD224JA052 M 220K OHM, J, 1/8W R7421 D0GD104JA052...
  • Page 76 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7862 D1BD2201A066 M 220 OHM, F, 1/8W R7863 D0GD152ZA034 M 1.5K OHM, Z, 1/8W R7866 D1BD2003A066 M 200K OHM, F, 1/8W R7867 D1BD4702A066...
  • Page 77 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8234 D1BA1001A023 M 1K OHM, F, 1/16 W R8235 D1BA1001A023 M 1K OHM, F, 1/16 W R8237 D1BA2400A023 M 240 OHM, F, 1/16W...
  • Page 78 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8928 D1H81034A042 M 10K OHM, J, 1/16W R8929 D1H81034A042 M 10K OHM, J, 1/16W R8930 D0GA680JA039 M 68 OHM, J, 1/16W R8931 D0GA473JA039...
  • Page 79 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks ZA0305 K4AD01D00012 TERMINAL ZA0307 K4AD01D00012 TERMINAL ZA0308 K4AD01D00012 TERMINAL ZA0313 K4AD01D00012 TERMINAL ZA0315 K4AD01D00012 TERMINAL ZA0317 K4AD01D00012 TERMINAL ZA0318 K4AD01D00012 TERMINAL ZA0320 K4AD01D00012...
  • Page 80 Model No. : TH-49DX650R Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1HY05YY0241 WIFI DONGLE WIRE K2CQ2YY00122 AC CORD L0EYAA000086 SPEAKER UNIT N2QAYB000934 REMOTE TRANSMITTER N5HBZ0000120 WIFI DONGLE Kit Includes All Brackets and TBL5ZX09041A STAND_METAL KIT_ASSY...

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