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Canon Puncher Unit-L1 Portable Manual

Finisherm sorter, deliverytray
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All manuals and user guides at all-guides.com
Portable Manual
Finisher, Sorter, DeliveryTray
Puncher Unit-L1
Feb 21 2005

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Summary of Contents for Canon Puncher Unit-L1

  • Page 1 All manuals and user guides at all-guides.com Portable Manual Finisher, Sorter, DeliveryTray Puncher Unit-L1 Feb 21 2005...
  • Page 2 All manuals and user guides at all-guides.com...
  • Page 3 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 4 All manuals and user guides at all-guides.com Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire).
  • Page 5 All manuals and user guides at all-guides.com Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.  In the diagrams, represents the path of mechanical drive;...
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  • Page 7: Table Of Contents

    All manuals and user guides at all-guides.com Contents Contents Chapter 1 Maintenance and Inspection 1.1 Periodically Replaced Parts..........................1- 1 1.1.1Periodically Replaced Parts......................... 1- 1 1.2 Durables................................1- 2 1.2.1Durables............................... 1- 2 1.3 Periodical Servicing ............................1- 3 1.3.1Periodical Servicing ........................... 1- 3 Chapter 2 Standards and Adjustments 2.1 Adjustment at Time of Parts Replacement......................
  • Page 8 All manuals and user guides at all-guides.com Contents 5.2 Product Specifications ............................5- 2 5.2.1Specifications............................... 5- 2...
  • Page 9: Chapter 1 Maintenance And Inspection

    All manuals and user guides at all-guides.com Chapter 1 Maintenance and Inspection...
  • Page 10 All manuals and user guides at all-guides.com...
  • Page 11 All manuals and user guides at all-guides.com Contents Contents 1.1 Periodically Replaced Parts..........................1-1 1.1.1 Periodically Replaced Parts......................... 1-1 1.2 Durables................................1-2 1.2.1 Durables............................... 1-2 1.3 Periodical Servicing ............................1-3 1.3.1 Periodical Servicing ........................... 1-3...
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  • Page 13: Periodically Replaced Parts

    All manuals and user guides at all-guides.com Chapter 1 1.1 Periodically Replaced Parts 1.1.1 Periodically Replaced Parts 0003-4706 The Puncher unit does not have parts that must be replaced on a periodical basis.
  • Page 14: Durables

    All manuals and user guides at all-guides.com Chapter 1   1.2 Durables 1.2.1 Durables 0003-4707 There are no durables that require durables.
  • Page 15: Periodical Servicing

    All manuals and user guides at all-guides.com Chapter 1 1.3 Periodical Servicing 1.3.1 Periodical Servicing 0003-4708 T-1-1 Item Interval Description Remark Transmittance sensor 25 million sheets Cleaning Wipe with dry cloth...
  • Page 16 All manuals and user guides at all-guides.com...
  • Page 17: Chapter 2 Standards And Adjustments

    All manuals and user guides at all-guides.com Chapter 2 Standards and Adjustments...
  • Page 18 All manuals and user guides at all-guides.com...
  • Page 19 All manuals and user guides at all-guides.com Contents Contents 2.1 Adjustment at Time of Parts Replacement......................2-1 2.1.1 Adjusting the Punch Hole Position (feed direction)..................2-1 2.1.2 Sensor Output Adjustment .......................... 2-1 2.1.3 Registering the Number of Punch Holes ..................... 2-1...
  • Page 20 All manuals and user guides at all-guides.com...
  • Page 21: Adjustment At Time Of Parts Replacement

    All manuals and user guides at all-guides.com Chapter 2 2.1 Adjustment at Time of 2.1.3 Registering Parts Replacement Number of Punch Holes 0003-4711 This operation registers which puncher unit is 2.1.1 Adjusting the Punch attached to the IC on the punch driver PCB so that the puncher unit can be identified by the finisher.
  • Page 22 All manuals and user guides at all-guides.com Chapter 2   Number LED601/602 of punch holes Flash 4 times per cycle hole(Punc her Unit- P1(SWD)) 5) Press SW603 on the punch controller PCB. The number of punch holes is registered to the punch controller PCB each time the switch is pressed.
  • Page 23: Chapter 3 Error Code

    All manuals and user guides at all-guides.com Chapter 3 Error Code...
  • Page 24 All manuals and user guides at all-guides.com...
  • Page 25 All manuals and user guides at all-guides.com Contents Contents 3.1 User Error Code..............................3-1 3.1.1 Punch scrap full ............................3-1 3.1.2 Punch scrap overflow ..........................3-1 3.2 Service Error Code ............................. 3-2 3.2.1 E503................................3-2 3.2.2 E505................................3-2 3.2.3 E590................................3-2 3.2.4 E591................................
  • Page 26 All manuals and user guides at all-guides.com...
  • Page 27: User Error Code

    All manuals and user guides at all-guides.com Chapter 3 3.1 User Error Code 3.1.1 Punch scrap full 0003-4737 T-3-1 Error Occurs when Detection Machine Reset Descript timing operation Punch The amount of During Normal Empty the scrap scrap punch scraps has punching operation will container.
  • Page 28: Service Error Code

    All manuals and user guides at all-guides.com Chapter 3   3.2 Service Error Code 3.2.1 E503 0003-4739 T-3-3 Code Detail Error Detection timing Description E503 0003 Communication The communication with the puncher unit is error interrupted. 3.2.2 E505 0003-4740 T-3-4 Code Detail Error...
  • Page 29: E591

    All manuals and user guides at all-guides.com Chapter 3 3.2.4 E591 0003-8764 T-3-6 Code Detail Error Detection timing Description E591 8001 Scrap full The voltage of the light received is 3.0 V or detector sensor less even when the light emitting duty of the (LED6,PTR6) scrap full detector sensor has been increased to 66% or more.
  • Page 30: E592

    All manuals and user guides at all-guides.com Chapter 3   3.2.5 E592 0003-8767...
  • Page 31 All manuals and user guides at all-guides.com T-3-7...
  • Page 32 All manuals and user guides at all-guides.com Code Detail Error Detection timing Description E592 8001 Trailing edge The voltage of the light received is 2.5 V or sensor(LED5,PT less even when the light emitting duty of the R5)/ trailing edge sensor has been increased to Horizontal 66% or more.
  • Page 33: E593

    All manuals and user guides at all-guides.com Chapter 3 3.2.6 E593 0003-4742 T-3-8 Code Detail Error Detection timing Description E593 8001 Horizontal At time of horizontal registration motor registration initialization, the punch slide unit does not motor(M62)/ leave the horizontal home position sensor Horizontal even when it has been driven for 9 mm.
  • Page 34 All manuals and user guides at all-guides.com...
  • Page 35 All manuals and user guides at all-guides.com Chapter 4 Outline of Components...
  • Page 36 All manuals and user guides at all-guides.com...
  • Page 37 All manuals and user guides at all-guides.com Contents Contents 4.1 Outline of Electrical Components ........................4-1 4.1.1 Sensors................................. 4-1 4.1.2 Microswitches ............................. 4-2 4.1.3 Motors ................................. 4-3 4.1.4 PCBs ................................4-4 4.2 Variable Resistors (VR), Light-Emitting Diodes (LED), and ................4-6 4.2.1 Overview ..............................
  • Page 38 All manuals and user guides at all-guides.com...
  • Page 39: Outline Of Electrical Components

    All manuals and user guides at all-guides.com Chapter 4 4.1 Outline of Electrical Components 4.1.1 Sensors 0005-8426 PI62 PI61 PI63 F-4-1 T-4-1 Punc Parts Ref. Name contr Error number oller WG8- PI61 Horizontal registration home position sensor J605 E593 5593 FK2- PI62 Punch motor clock sensor...
  • Page 40: Microswitches

    All manuals and user guides at all-guides.com Chapter 4   Punc Parts Ref. Name contr Error number oller FK2- PI63 Punch home position sensor J605 1644 E590 0149 4.1.2 Microswitches 0005-8427 MSW61 MSW62 F-4-2 T-4-2 Ref. Name Parts number Punch controller PCB Upper door switch WC4-5128 J602...
  • Page 41: Motors

    All manuals and user guides at all-guides.com Chapter 4 Ref. Name Parts number Punch controller PCB Front door switch WC4-5128 J602 4.1.3 Motors 0005-8428 F-4-3 T-4-3 Punch controller Erro Ref. Name Parts number Punch motor FH5-1074 J603 E590 Horizontal registration motor FH5-1075 J605 E593...
  • Page 42: Pcbs

    All manuals and user guides at all-guides.com Chapter 4   Punch controller Erro Ref. Name Parts number Punch feed motor FH5-1043 J604 4.1.4 PCBs 0005-8429 F-4-4 T-4-4 Punch Ref. Name Parts number controlle Error r PCB Punch controller PCB FG3-2885 E505...
  • Page 43 All manuals and user guides at all-guides.com Punch Ref. Name Parts number controlle Error r PCB 1002,1 Photosensor PCB FG3-3108 J605 102,16 E592 LED PCB FG3-3107 J605 E592 Scrap full detector PCB FM2-1521 J606 E591...
  • Page 44: Variable Resistors (Vr), Light-Emitting Diodes (Led), And

    All manuals and user guides at all-guides.com Chapter 4   4.2 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB 4.2.1 Overview 0003-4721 Of the LEDs and check pins used in the machine, those needed during servicing in the field are discussed. Do not touch the check pins not found in the list herein.
  • Page 45 All manuals and user guides at all-guides.com Chapter 5 System Construction...
  • Page 46 All manuals and user guides at all-guides.com...
  • Page 47 All manuals and user guides at all-guides.com Contents Contents 5.1 Basic Construction ............................. 5-1 5.1.1 Functional Construction ..........................5-1 5.2 Product Specifications............................5-2 5.2.1 Specifications .............................. 5-2...
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  • Page 49 All manuals and user guides at all-guides.com Chapter 5 5.1 Basic Construction 5.1.1 Functional Construction 0003-8735 The puncher unit is optionally installed in the delivery path between the host machine and the finisher. When the paper delivered from the host machine reaches the puncher unit, it is fed by the punch feed roller. Then when the trailing edge of the paper is detected, the paper is tempo-rarily stopped and the punch axis rotates to punch holes in the trailing edge of the paper.
  • Page 50 Remarks Punching Reciprocating punching (Sequential punch-ing) method Paper size 2 holes (Puncher Unit-L1): A3, A4, A4R, B4, B5, B5R 2 or 3 holes (Puncher Unit-M1): 2 holes/LGL, LTRR 3 holes/279mm x 432mm (11 x 17), LTR 4 holes (FRA)(Puncher Unit-N1):...
  • Page 51 All manuals and user guides at all-guides.com [1] Puncher unit-L1 (2-Hole) 40±3 mm 80±1 mm / 3.15±0.04 in 12±3 mm / 0.47±0.12 in [2] Puncher unit-M1 (2-/3-Hole) 35±3 mm 70±1 mm / 2.76±0.04 in 12±3 mm / 0.47±0.12 in 108±3 mm 108±1 mm /...
  • Page 52 All manuals and user guides at all-guides.com...
  • Page 53 All manuals and user guides at all-guides.com Feb 21 2005...
  • Page 54 All manuals and user guides at all-guides.com...