Canon Puncher Unit-L1 Installation Procedure
Canon Puncher Unit-L1 Installation Procedure

Canon Puncher Unit-L1 Installation Procedure

Finisher, sorter, deliverytray
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Installation Procedure
Finisher, Sorter, DeliveryTray
Puncher Unit-L1
Feb 21 2005

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Summary of Contents for Canon Puncher Unit-L1

  • Page 1 Installation Procedure Finisher, Sorter, DeliveryTray Puncher Unit-L1 Feb 21 2005...
  • Page 3 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
  • Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.  In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
  • Page 7: Table Of Contents

    Contents Contents 第 1 章 Installation Procedure 1.1 Making Pre-Checks ............................... 2 1.1.1Checking the Contents............................. 2 1.1.2Installing the Accessories ..........................4 1.2 Unpacking and Checking the Components ......................8 1.2.1Unpacking ............................... 8 1.3 Installation Procedure............................9 1.3.1Disconnecting the Finisher from its Host Machine..................9 1.3.2Connecting to the Finisher ..........................
  • Page 8 Contents...
  • Page 9 Chapter 1 Installation Procedure...
  • Page 10: Making Pre-Checks

    Chapter 1   1.1 Making Pre-Checks 1.1.1 Checking the Contents 0003-0202 <Finisher-Q1/Finisher-Q3/Saddle Finisher-Q2/Saddle Finisher-Q4> [12] [10] [13] [11] [12] [12] [10] [13] [13] F-1-1 <Finisher-R1/Saddle Finisher-R2>...
  • Page 11 Chapter 1 [10] [11] [12] [13] [12] [12] [10] [13] F-1-2 <Finisher-T1/Saddle Finisher-T2> [11] [13] [13] F-1-3...
  • Page 12: 2Installing The Accessories

    Chapter 1   T-1-1 [1] Punch front lower cover 1 pc. [8] Surface cover 1 pc.*1 [2] Punch front lower extension cover 1 pc.*1 [9] Mounting stepped screw 2 pc. [3] Punch front lower cover fixing plate 1 1 pc. [10] Stepped screw (M4) 2 pc.
  • Page 13 Chapter 1 F-1-4 Before starting the work, be sure to go through the following on the host machine: 1. Turn off the control panel power switch. 2. Turn off the main power switch. 3. Disconnect the power cable (from the power outlet). <When Installing the Finisher-Q3/Saddle Finisher-Q4 to an iR4570/3570/,2870/2270 Series Machine>...
  • Page 14 Chapter 1   F-1-5 * 3. Some models come with the 3 Way Unit-A1 as standard. Be sure to go through the following steps on the host machine before starting the work 1. Hold down the control panel power switch for 3 sec or more. 2.
  • Page 15 Chapter 1 F-1-6 Turning Off the Main Power When turning off the main power, be sure to go through the following steps to avoid damage to the machine’s hard disk: 1. Hold down on the control panel power switch for 3 sec or more. 2.
  • Page 16: Unpacking And Checking The Components

    Chapter 1   1.2 Unpacking and Checking the Components 1.2.1 Unpacking 0003-0205 MEMO: The machine is fitted with tape and cushioning material to protect against vibration and shock during transit. Be sure to remove all of it as instructed before the installation work. It is a good idea to store away the removed tape and cushioning material for possible future relocation and shipment for repairs.
  • Page 17: Installation Procedure

    Chapter 1 1.3 Installation Procedure 1.3.1 Disconnecting the Finisher from its Host Machine 0003-0206 F-1-9 3) In the case of the Finisher-Q1/Finisher-Q3/ If a finisher has been installed, you will have to Finisher-R1, remove the foot cover and the disconnect it from its host machine before installing extension cover (if Finisher-Q1/Finisher-Q3).(For the puncher unit.
  • Page 18 Chapter 1   <Finisher-Q1/Finisher-Q3/Finisher-R1> Open the front door [1], and remove the 3 screws [2]; then, detach the front cover [3]. (The figure shows the Finisher-Q1/Finisher-Q3.) F-1-14 <Finisher-R1/Saddle Finisher-R2/Finisher-T1/ F-1-12 Saddle Finisher-T2> Remove the stepped screw [2], and detach the fixing plate [1] (front) of the host machine;...
  • Page 19 Chapter 1 F-1-18 <Saddle Finisher-R2> F-1-16 Remove the screw [1], and detach the front foot cover [2].Remove the screw [1], and detach the rear foot <Finisher-R1/Saddle Finisher-R2/Finisher-T1/ cover [3]. Saddle Finisher-T2> (The figure shows the Finisher-R1.) F-1-19 9) In the case of the Finisher-Q1/Finisher-Q3, remove the 2 screws [1], and detach the inlet guide [2];...
  • Page 20: 2Connecting To The Finisher

    Chapter 1   rubber sheet as it is. Be sure that the rubber sheet you may be attaching to the pickup surface of the puncher unit is a new one. 10) Remove the 2 screws [1], and detach the 2 fixing plates [2] and [3] of the host machine.(For the Finisher-T1 or the Saddle finisher-T2, it is not F-1-23...
  • Page 21 Chapter 1 [2]. F-1-29 <Saddle Finisher-Q2/Saddle Finisher-Q4/Saddle Finisher-R2> F-1-26 Detach the cable cover [1], and remove the 6 screws [2]; then, detach the rear cover [3]. In the case of the Finisher-Q1/Finisher-Q3/Finisher- R1, the joint assembly may interfere. Keep the upper cover [1] of the finisher open when hooking it on the puncher unit [2].
  • Page 22 Chapter 1   <Finisher-Q1/Finisher-Q3/Finisher-R1/Finisher- T1/Saddle Finisher-T2> F-1-34 <Saddle Finisher-Q2/Saddle Finisher-Q4/Saddle Finisher-R2> F-1-32 Connect to the connectors J804 [3] and J805 [4] of the saddle drive PCB, and secure the connector cable with <Saddle Finisher-Q2/Saddle Finisher-Q4/Saddle two cable clamps [5]. Finisher-R2> F-1-35 <Finisher-T1/Saddle Finisher-T2>...
  • Page 23: 3Preparing The Host Machine For Installation

    Chapter 1 the puncher unit along the marking [2] found on the right side of the unit. F-1-37 9) In the case of the Finisher-Q1/Finisher-Q3/ Finisher-R1, mount the rear cover of the finisher F-1-38 using 3 screws. In the case of the Saddle Finisher- Q2/Saddle Finisher-Q4/Saddle Finisher-R2, mount 12) In the case of the Saddle Finisher-Q2/Saddle the rear cover of the finisher using 6 screws;...
  • Page 24 Chapter 1   machine's left cover [2]; then, cut the 2 locations [3] 1-6) Remove the 4 screws [1], and detach the left [4] of the face plate. Cut the point [6] indicated on cover [2] of the host machine. the face plate [6] of the rear left cover.
  • Page 25 Chapter 1 covers [3] on the left cover using nippers and 1-12) Close the upper front cover [1]. attach the left cover and the delivery cover to the host machine. F-1-45 F-1-48 <Finisher-R1/Saddle Finisher-R2> 2) For the Finisher-R1 or the Saddle finisher-R2, 1-1) Remove the 3 screws [1], and detach the left mount the upper/lower inlet guide.
  • Page 26: 4Connecting To The Host Machine

    Chapter 1   <Finisher-T1/Saddle Finisher-T2> Use the fixing plate [1] 4A3-1923 and [2] 4A3-1922. (They are included in the package of the finisher.) F-1-50 F-1-53 3) Mount the front fixing plate [1] and the rear fixing 1.3.4 Connecting to the plate [2] in place using 2 screws [3] each (binding;...
  • Page 27: 5Checking The Height/Tilt

    Chapter 1 7) Fit the positioning pin [1] into the hole of the punch lower front cover fixing plate 2 [2] to mount the punch lower front cover. (The figure shows the Finisher-R1.) F-1-55 <Finisher-R1/Saddle Finisher-R2/Finisher-T1 and F-1-58 Saddle finisher-T2> Secure the front fixing plate in place using a stepped 8) Open the punch upper front cover [1], and secure screw after opening the punch front cover [3].
  • Page 28 Chapter 1   machine. puncher unit and the upper edge of the delivery cover on the host machine is within 58+/-2 mm. Measure <Finisher-Q1/Finisher-Q3/Saddle Finisher-Q2/ the distance at 2 points of the front/rear, and check if Saddle Finisher-Q4> the difference between the front and rear is 1.5 mm or Place a ruler on the buffer pass unit as shown and less.
  • Page 29 Chapter 1 parallel from top to bottom when viewed from the front. 3 1.5mm 3 1.5mm 10 1.5mm F-1-63 <Finisher-R1/Saddle Finisher-R2> Check to see that the gap between the upper cover of the puncher unit and the delivery cover of the host 15 3mm machine is 3±1.5 mm or less.
  • Page 30: Making Adjustments

    Chapter 1   1.4 Making Adjustments 1.4.1 Adjusting the Height/Tilt 0003-0211 If the difference in height between the puncher unit and the host machine or the tilt is not as indicated, make adjustments as follows; be sure to adjust the height before adjusting the tilt: A.
  • Page 31 Chapter 1 F-1-67 2) Remove the 3 screws, and detach the front cover. (Skip this step if it has already been removed.) 3) From the back of the front cover, remove the fixing screw, and detach the spanners [1].(The figure shows the Finisher-R1.) F-1-68 <Saddle Finisher-Q2/Saddle Finisher-Q4/Saddle Finisher-R2/Saddle Finisher-T2>...
  • Page 32 Chapter 1   F-1-70 C. Adjusting the Tilt 1) Loosen the 2 fixing screws [1] each on the front and rear casters on the delivery side of the finisher. 2) To decrease the gap between the punch unit and the host machine, turn the adjusting bolt [2] in the direction of the arrow A (A full turn of the adjusting bolt will increase the height of the finisher by 1.75 mm.).
  • Page 33: 2Work After Making Checks/Adjustments

    Chapter 1 5) End the installation work as instructed in "Work After Making Checks/Adjustments." 1.4.2 Work After Making Checks/Adjustments 0003-0212 <Finisher-Q1/Finisher-Q3/Finisher-R1/Finisher-T1> 1) If you removed the auxiliary ring, fit the left rear foot cover, adjust the length of the auxiliary rail to suit the needs of the user, and mount it using 4 screws. 2) Mount the front cover to the finisher using 3 screws.
  • Page 34 Chapter 1   F-1-75 <Finisher-R1> Fit the cable clamp [2] to the host machine, and route the interface cable [1] through it. F-1-76 <Saddle Finisher-Q2/Saddle Finisher-Q4> 1) Detach the punch lower front cover once; then, remove the front and rear stepped screws (1 pc. each), and separate the puncher unit and the host machine.
  • Page 35 Chapter 1 When connecting the interface cable, be sure to turn off the host machine and disconnect its power plug from the power outlet. Otherwise, you can suffer an electric shock. F-1-78 <Saddle Finisher-R2/Saddle Finisher-T2> 1) Mount the front foot cover [1] using a screw [2] (RS tightening; M3x8). 2) Align the rear foot cover claw [3] with the rear cover and mount the rear foot cover [4] with a screw (tapping;...
  • Page 36 Chapter 1   F-1-80 <Saddle Finisher-T2> Connect the finisher and the host machine with the interface cable [1]. F-1-81...
  • Page 37: Attaching The Labels Etc

    Chapter 1 1.5 Attaching the Labels etc. 1.5.1 Attaching the Label 0003-0213 1) Open the front cover of the puncher unit, and attach the Jam Removal label [1] of the appropriate language where indicated. (The figure shows the Finisher-Q1/Finisher-Q3.) F-1-82...
  • Page 39 Feb 21 2005...

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