ABB TRIO-50.0-TL-OUTD-US Quick Installation Manual

ABB solar inverters
Quick installation guide
TRIO-50.0-TL-OUTD-US
EN
BCM.V2D01.0
Before starting installation, download the product manual from www.abb.
com/solarinverters. Choose the correct country, string inverters, three phase,
choose the product and proceed to the "download" section.
Read and follow all safety and installation instructions to avoid disabling any
safety features or making the warranty invalid.
3.
The inverter model must be chosen by a specialized technician who has a good knowledge of the installation conditions, the devices that will be installed
externally to the inverter, and whether it will eventually be integrated into an existing system.
The 50kW TRIO module is the same for all inverters, however different AC and DC wiring boxes will have been ordered depending on the site design:
- DC wiring box models: DCWB-1; DCWB-2(12 inputs); DCWB-2(16 inputs).
- AC wiring box models: ACWB Standard; ACWB-A; ACWB-B;
The main features of each wiring box are described at section 15 of this document.
Main components
01
Mounting bracket
02
DC wiring box
03 Conversion module
04 Quick disconnect connector cover
05 AC wiring box
06
Handles
08
07 Aluminum locking bracket 30
14
08 Front cover
09 Communication and control board
10
Positive (+) side string fuses
11
Ground cable attachment points
12 AC filter board
13 DC input terminal block
14 DC disconnect switch
15
DC surge protection device
16 1.1/2" DC conduit opening
17 AC output terminal block
18 AC surge protection device
19
2" DC conduit opening
20 Protective Earth (PE) connection point
DCWB-1
21 Anti-condensation valve
31
22 Negative (-) side string fuses
09
23
Quick disconnect connectors
24 Spacers
26 Heatsink
13
Rear pins attached to inverter back
40
27
+IN -IN
side
32
28 Stabilization bracket
29 19
Conducting springs
16
30 Key lock
31 Quick disconnect cover storage rack
ACWB
32 Ground brackets
33
WiFi antenna opening plug (M20 size)
12
Signal conduit opening for 3/4"
34
31
(Pg21 size)
1/2" signal conduit opening (Pg16
17
35
size) or button to reset AFD fault
36 AC disconnect switch
37 20
Ground bracket attachment points
32
38 Marking for 1.1/2" AC conduit opening
39 1.1/2" AC conduit opening 39
Equipment Grounding Conductor
40
(EGC) connection point
OK
NO
75° MAX
OK
15° MAX
NO
NO
OK OK OK
OK OK
OK
NO NO
OK OK
27
23
07
04
30
14
08
07
29
37
32
37
DCWB-2 12 inputs DCWB-2 16 inputs
31 31
09 09
15 15
CAUTION
USE 75 °C OR 90°C COPPER WIRE ONLY. Refer to the instruction manual
CAUTION the wiring terminals. for suitable wire size (AWG) and for tightening torque to be applied to
USE 75 °C OR 90°C COPPER ORALUMINIUMWIRE ONLY. Refer to the instruction manual for ATTENTION
suitable wire size (AWG) and for tightening torque to be applied to the wiring terminals. ATTENTION UTILISEZ SEULEMENT C ÂBLES EN CUIVRE 75 °C OU 90 °C. Consultez
manuel d'instructions pour la taille des ls approprié (AWG) et pour couples de serrage UTILISEZ SEULEMENT CÂBLES EN CUIVRE OU ALUMINIUM 75 °C OU 90 °C. Consultez le FUSE1 taille des ls approprié (AWG) et le manuel d'instructions p our la FUSE1
à appliquer aux bornes de câblage. appliquer a ux bornes de câblage. pour couples de serrage à
14 14
FUSE2 FUSE2
FUSE3 FUSE3
FUSE4 FUSE4
FUSE1 FUSE1 FUSE5 FUSE5
22 22 FUSE6 FUSE6
FUSE2 FUSE2
FUSE7 FUSE7
FUSE3 FUSE3
FUSE4 FUSE4 FUSE8 FUSE8
FUSE9 FUSE9
FUSE5 FUSE5
10 FUSE6 FUSE6 10 FUSE10 FUSE10
FUSE7 FUSE7 FUSE11 FUSE11
FUSE12 FUSE12
FUSE8 FUSE8
FUSE9 FUSE9 FUSE13 FUSE13
FUSE14 FUSE14
FUSE10 FUSE10
40 40
FUSE11 FUSE11 FUSE15 FUSE15
FUSE12 FUSE12 FUSE16 FUSE16
32 32
19 19
16 16
ACWB-A ACWB-B
12 12
31 31
17 36
18
18
20 20
32 32
39 39
1.
The installer must read this document in its entirety before installing or commissioning this equipment.
For more detailed information regarding proper installation and use of this product, refer to the product manual located at www.abb.com/solarinverters. The
labels on the inverter carry the markings, main technical data and identification of the equipment and manufacturer. The technical data shown in this quick
installation guide does not replace that shown on the labels attached to the equipment.
Symbols used in the guide and on the products
These are nationally recognized test laboratory marks
showing certification to UL 1741 and CSA-C22 No. 107.1-01
Hazardous voltage
General warning - Important safety information
Hot surfaces
System earth conductor (main grounding protective
earth, PE)
Equipment Grounding Conductor (EGC)
- This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
2.
Installation site and position
- Consult technical data to confirm the environmental specifications will be met
- Installation of the unit in a location exposed to direct sunlight is acceptable.
- Do not install in closed spaces where air does not freely circulate
- Always ensure that the flow of air around the inverter is not blocked, so as to prevent overheating.
- Do not install the equipment near flammable substances (minimum distance: 10 ft).
- Do not install the equipment on wooden walls or other flammable substances.
- Do not install in rooms inhabited or where the prolonged presence of people or animals is expected, because
of the inverter's noise level during operation. The sounds level is heavily influenced by its location (for
example, the surface around the inverter, the environment, etc.) and grid quality.
- Install on a wall or strong structure capable of bearing weight
- Install vertically or horizontally (i.e. with the inverter on its back), with a maximum inclination as indicated
in the figure
- Maintain minimum clearance from objects blocking air circulation and spacing between inverter as
indicated in the figures
- Ensure sufficient working area in front of the inverter for wiring box access
- If possible, install at eye-level so that the LEDs can be easily seen
- Install at a height that takes account of the weight of the equipment
- Position multiple inverters side-by-side, maintaining minimum clearances (measured from the outermost
edge of the inverter)
- Multiple inverters can also be placed in a staggered arrangement. Minimum clearances for staggered
arrangements include width of inverter plus additional allowances for inverters arranged above or below
- All installatioins over 6500' (2,000 meters) must be assessed by ABB Technical Sales to determine the
proper datasheet derating
Do not block access to the external AC and DC disconnects.
Please refer to the warranty terms and conditions and avoid voiding the warranty with improper
installation.
6"
12"
5.
Components included in all DC wiring box models
Configurable relay connectors
Control and communications signal
connectors
M6 hex nut to clamp ground cables
01
to the wiring boxes
02
M6x16 hex screw
28
03
Serrated lock M6 washer for securing
the ground terminal to the AC wiring box
26
solar ABB XXXXXXXX inverters
XXXXXXXX XXXXXXXX XXXXXXXX XXX
XXX
Quick installation guide (QIG)
06 In addition to what technical The documentation is explained and guide, in this
interface the management and the safety and information software installation for the provided
product available are installation in the website. at the manual read mus t be and
followed.
05
Components included in mounting kit
Bracket 01
Bracket
01
countersunk M5 x 14 hex screws for
assembling the attachment bracket
6.
Mounting on a vertical wall
1. The bracket is supplied in two separate parts, assemble them using the four
01
M5x14 countersunk screws. (FIG. 1)
31
2. Position the bracket 01
template. (FIG. 1)
23
3. It is the installer's responsibility to choose an appropriate number and and
04
distribution of attachment points. The choice must be based on the type of
wall, frame or other support, the type of anchors to be used, and their ability
to support 4 times the inverter's weight (4 x 260 lbs=1040 lbs for all models).
Attach the bracket to the wall with at least 10 attachment srews. Depending
on the type of anchor chosen, drill the required 10 holes
bracket. Put at least four srews in the upper side and at least four in the lower
side, with the remainder (up to 20 total) in either location. (FIG. 1)
Side view (DC)
(All models)
4. Attach the bracket to the wall or frame (FIG. 1)
5. Install spacers in the two lower rear attachment pins
30 24
sion module. This will prevent backwards tilt when the conversion module
33
is hung on the bracket. (FIG. 2)
35
6. Lift the power module up to the bracket using the (optional) handles
34
(optional) M12 eyebolts, or another appropriate lifting device. (FIG. 2)
7. Side the heads of two upper rear attachment pins
the bracket and confirm that the slots
the line on the sides of the conversion module; this indicates that they
11
have been correctly positioned.(FIG. 2)
23
8. Remove handle or eye bolts (if used)
37
9. Remove the quick disconnect connector covers as follows :
21
- Pull the aluminum locking bracket outwards
- Pull off the quick disconnect cover
- Save both parts. They will be needed in a later step.
Side view (AC)
10. Set the wiring box disconnect switches to "0".
(All models)
11. Unscrew the 8 screws holding the front covers
box 02 and AC wiring box
12. Open the key locks and remove the covers of each wiring box. (FIG. 4)
30
13. Install spacers in the lower rear attachment pin
24
11
will prevent backwards tilt when the wiring box is hung on the bracket. (FIG. 4)
23
14. Remove the quick disconnect connector covers from both wiring boxes
37
(See step 9 of this procedure) (FIG. 4). Caps should be kept in the
21 special slot within each wiring box. Proceed as follows:
- couple a connector cap of the power module (in green in the figure)
A
with one from the wiring box (in blue in the figure).
- Insert the plastic locking bracket used to block the wiring box cap
B
38
on the coupled connectors.
- Insert the two connectors locked by the fork in the dedicated space within
C
40
each wiring box . Repeat the same operation for the other wiring box.
D
Do not use aluminum locking bracket to clamp the caps. (FIG. 5)
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS -- KEEP IN A SAFE PLACE!
ø
+
Vertical installation bracket
6"
12"
NO
Horizontal installation bracket
20"
8"
Components included in mounting kit
Quantity
2
4
2
1
OK
6
Quantity Quantity
(vertical kit) (horizontal kit)
1 0
for vertical wall mounting
0 1
for horizontal mounting
4 10
FIG 1
perfectly level on the wall and use it as a drilling
01
to mount the
A
FIG 2
of the conver-
27
A
or the
06
into the slots on
27
A
on the bracket are aligned with
27
(FIG. 3)
A
24
(FIG. 3)
B
FIG 4
of the DC wiring
08
08 02
in place.
05
of each wiring box. This
27
07
OK
NO
Phase
75° MAX
Direct and alternating currents, respectively
-
Positive and negative of the input voltage (DC)
OK
Stored energy discharge time
15° MAX
10
Consult product manual
NO
NO
OK OK
OK OK
OK
OK
NO
NO NO
75° MAX
OK OK
OK
15° MAX
OK
75° MAX
OK OK
OK
15° MAX
OK
NO
Quantity Quantity
(vertical kit) (horizontal kit)
OK
M6x16 hex screw (4 to clamp ground
6 6
brackets and 2 for caged nuts)
Stabilization brackets to attach the
2 2
conversion module to the wiring box
NO
M6 cage nuts 2 2
NO
M6 hex nut to clamp ground cables to
2 2
OK OK
the conversion module
Back spacers for wall alignment
24
4 0
OK
(vertical installation)
Ground cables for wiring box/power
2 2
module connection
01
OK Ground brackets for wiring box- OK
32
2 2
power module connection
M6 flat washer (4 for ground
6 6
brackets and 2 for cage nuts) OK
Serrated lock M6 washer for ground
8 8
connection bracket
Conducting springs 6 6
NO NO
A
A
A
A
A
OK OK
B
A
A
A
A
B
A
FIG 3
27
A
B
A
A
A
B
A
A
A
A
B
A
FIG 5
A
D
DC Wiring box
24
B
08
04
04
D
C
07
AC Wiring box
OK
NO
NO
NO
OK