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Original manual issue. 10/2012 Added models KDL-84X9000(AF/AUS) and KD-84X9005(AEP). Added pages of SEC1. DISASSEMBLY, APPENDIX-1 and APPENDIX-2. 11/2012 Added models KD-84X9000(HK/WB) and XBR-84X905(LA6). 03/2014 Added LCD PANEL KIT and pages of APPENDIX-3. Updated Parts List. 07/2014 Corrected Parts List. (P.110)
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SERVICE MANUAL AZ3SR CHASSIS Segment: FS-H LCD Digital Color TV 9-888-517-05...
RM-SD016 CHINA XBR-84X900 Black RM-YD086 US/CND RM-YD084 KD-84X9000 Black RM-GD025 MEXICO AFRICA AUSTRALIA XBR-84X905 Black RM-YD085 INDIA CHILE MIDDLE EAST PERU SOUTH EAST ASIA VENEZUELA BRAZIL KD-84X9000 Black RM-GD025 HONG KONG KD-84X9000 Black RM-CD017 TAIWAN KD-84X9005 Black RM-ED051 XBR/KD-84X9000 Series(WW)
Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
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Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel.
Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short. Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS). 10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity. XBR/KD-84X9000 Series(WW)
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. 8. For safety reasons, repairing the Power board and/or Inverter board is prohibited. XBR/KD-84X9000 Series(WW)
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Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B). XBR/KD-84X9000 Series(WW)
Temp. sensor I2C NACK Software Error (Also the main board• fs memory or Wi-Fi module is a suspect) Not used Not used CV3 FPGA device(Calvados) initialization failure CV_ERR HDMI equalizer I2C NACK on CV3 board ON_OUT_ER VBO LOCK Error XBR/KD-84X9000 Series(WW)
---------- ---------- ---------- 00 102 MEPS_WDT ---------- ---------- ---------- 00 CPU Watch-dog timer 103 HOST_WDT ---------- ---------- ---------- 00 104 STBY_WDT ---------- ---------- ---------- 00 0081-00671-00088 Panel operation time by hour (MAX:65535) Boot count (MAX:65535) Total operation time by hour (MAX:65535) XBR/KD-84X9000 Series(WW)
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Press the Channel 7 => Channel 0 . Exiting the Self-diagnostic screen To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV. XBR/KD-84X9000 Series(WW)
SEC 1. DISASSEMBLY • There are clutch in the yellow frame[ ]. Therefore please be careful in the case of the disassembly or assembly of parts. XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 HOTEL COVER HOTEL COVER HOTEL COVER HOTEL COVER XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 SUPPORT COVER(L) R AND SUPPORT COVER(L) L <A> SUPPORT COVER(L) R SUPPORT COVER(L) R <A> <B> <B> SUPPORT COVER(L) L SUPPORT COVER(L) L XBR/KD-84X9000 Series(WW)
DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 STAND ASSY 4 Screws (SCREW, +PSW M5X20) P/N: 3-452-815-01 STAND ASSY XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 NECK A(L) R, NECK A(L) L AND BASE A NECK A(L) L NECK A(L) R <A> <B> <A> <B> BASE A 8 Screws (SCREW, ORNAMETAL M6X20) P/N: 4-436-624-01 XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 SPEAKER BOX ASSY L AND BRACKET SP A SPEAKER BOX ASSY L BRACKET SP A (LT) 2 Screws (SCREW, -FWH M5X14) P/N: No Service 2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 BRACKET SP A (LB) XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 SPEAKER BOX ASSY R AND BRACKET SP A SPEAKER BOX ASSY R BRACKET SP A (RT) 2 Screws (SCREW, -FWH M5X14) P/N: No Service 2 Screws (SCREW, +PSW M5X12) P/N: 2-580-607-01 BRACKET SP A (RB) XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 COVER SCREW TOP AND COVER SCREW BOTTOM COVER SCREW TOP COVER SCREW BOTTOM(R) COVER SCREW BOTTOM(L) XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 FRAME JOINT TOP FRAME JOINT TOP FRAME JOINT TOP FRAME JOINT TOP 8 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-01 XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 FRAME JOINT TOP (L) AND FRAME JOINT TOP (R) FRAME JOINT TOP (L) FRAME JOINT TOP (R) FRAME JOINT TOP (L) FRAME JOINT TOP (R) 4 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-01 XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 SIDE REAR COVER A(L) AND SIDE REAR COVER A(R) SIDE REAR COVER A(L) SIDE REAR COVER A(R) XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 TOP REAR COVER A(L) AND TOP REAR COVER A(R) TOP REAR COVER A(L) TOP REAR COVER A(R) XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 FRAME(L), FRAME(R), FRAME TOP CORNER AND FRAME(C) FRAME(L) FRAME(L) 8 Screws (SCREW, +PSW M4X8) P/N: 2-580-600-01 FRAME TOP CORNER FRAME TOP CORNER FRAME(C) XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 UNDER COVER A (REA) UNDER COVER A (REA) 5 Screws (SCREW, +FWH M4) P/N: 4-432-981-01 UNDER COVER A (REA) XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 BRACKET VESA (REA) BRACKET VESA (REA) 2 Screws (SCREW, +PSW M8X15) P/N: 4-433-509-01 BRACKET VESA (REA) 2 Screws (SCREW, +PSW M8X15) P/N: 4-433-509-01 XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 G16 BOARD AND F BOARD G16 BOARD G16 BOARD 6 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 F BOARD F BOARD 4 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 SPACER (B) Note: Do NOT mount G16 and F board to Panel without Spacers. XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 SPACER (B) Note: Do NOT mount G17 board to Panel without Spacers. XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 BRACKET (TOP), F AND BRACKET (BOTTOM), F 4 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 BRACKET (TOP), F BRACKET (BOTTOM), F XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 BRACKET, G BRACKET G 4 Screws (SCREW (+PSW) (M3X6)) P/N: 2-990-421-41 BRACKET G XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 NOTICE WHEN INSTALL THE PANEL BRACKET Confirm that panel bracket does not fall out by pulling it to arrow mark direction. XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 LABEL, PANEL AND SHEET AL S2 LABEL, PANEL LABEL, PANEL SHEET AL S2 LABEL, PANEL XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 SHEET AL C2, SHEET AL C AND PROTECT TAB C SHEET AL C2 XBR/KD-84X9000 Series(WW)
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DISASSEMBLY 1-1. KD-84X9000/KD-84X9005/XBR-84X900/XBR-84X905 FRONT PANEL A, SHEET AL S3, PROTECT TAB S, SHEET AL S AND LCD PANEL LCD PANEL FRONT PANEL A SHEET AL S3 XBR/KD-84X9000 Series(WW)
001 OP Category Category number WYVERN 000 VERS name S2_NOISE_TH Item number <MAIN> <EXT> DM1.301W00AA RF:01.05 WF1.003W00AA WF:2.0.0.99 DF1.001W00AA WF:0B YM1.010W00AA CAM:X.XXX DB2.105W00AA FD:XXXX Item name Data (DM1.301W00AA) DD1.016W00AA WP0.521W00AA <PEM> MID:1C117081 PM1.012W00LU PID:04020000 PB1.000W00LU PNL:LTY320AB01 PL1.011J46LUX POP:X.XXX PD1.011J46LUX XBR/KD-84X9000 Series(WW)
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<3>/<6> Test reset <8> + <Mute> + <0> Read data <9> + <0> Execute <10 or 0> Write data <Mute> + <0> Change module <Jump> / <Option> 5) After entering service mode, then turn off the power switch. XBR/KD-84X9000 Series(WW)
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Press “0 / 10” on remote to select item. d. Press number key “1”~”9” directly. “*” stamp move. e. Press “12 / enter / select” to decide and advance next step. Press “return”, when returning on the previous page. DIGITAL(DIG_SRV_MODE) SERVICE TEST_PATTERN *1 Video 2 Audio XBR/KD-84X9000 Series(WW)
Press “0” or “enter” on remote. Green “WRITE” changes to red “WRITE”. It indicate writing is processing. c. After a while, red “WRITE” changes to green “SERVICE”. Writing process is done at this point. 2) TV reboot is necessary for applying data change. CHASSIS WRITE WYVERN S2_NOISE_TH XBR/KD-84X9000 Series(WW)
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Press “mute” +”0” on remote to save the data. “SERVICE” comment is changed to “WRITE”, indicating writing process. d. After a while, “WRITE” comment returns to “SERVICE”, which means writing process is done. SERVICE SERVICE R_DRV R_BKG SERVICE SERVICE G_DRV G_BKG SERVICE SERVICE B_DRV B_BKG XBR/KD-84X9000 Series(WW)
After a while, red “EXE-RST” changes to green “SERVICE”. And all LED lights. Writing process is done at this point. TIMER Standby POWER <Another way> You can set to shipping condition w/o entering Service Mode. -> “Cursor Up” on remote + “Power Key” on Front panel. XBR/KD-84X9000 Series(WW)
VOB FFC(ON3 to TCON) ● FFC(P3L to CV3) ● ● ● ● ▲ ▲ ▲ LCD Panel Shisar Panel Soft- Power Power P3L board TEMP CV3 board (Backlight) ware LOCK Problem panelID Audio board Local : doubtful part : Few possibility XBR/KD-84X9000 Series(WW)
Sound OK ? No Picture / No Sound Skype malfunction (Except China model) Is the HDD Rec Do the buttons function OK? on the TV & Remote HDD Rec malfunction TV/ Commander (AEP only) Commander work button malfunction properly? XBR/KD-84X9000 Series(WW)
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Long AC off Power protection or (> 15 min.). CPU abnormal stop Check STBY_+3.3V Replace the harness at 10 pin of CN6001 between G* board and G* board on the BAPS board BAPS board Symptom improvement BAPS board Harness XBR/KD-84X9000 Series(WW)
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1) 2 times blinking (Main Power Error) 2 times blinking Check REG+12V at 12V NG Replace pins 3/5 of Between G* Board to G* Board CN6001 on BAPS Board Harness the BAPS Board Symptom 12V OK improvement BAPS Board Harness XBR/KD-84X9000 Series(WW)
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Check +3.3V_MAIN F6003,IC6003,etc at JL6005 on (BAPS Board) the BAPS Board Check +5.0V_MAIN F6002,IC6002,etc FE/BE Communication at JL6004 on (BAPS Board) BAPS board Other BAPS Board’s parts (Audio, Tuner, HDMI Eq...) AUDIO Check Speaker Impedance Speaker at SP Connector XBR/KD-84X9000 Series(WW)
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LD board and LS FFC Change ON3 Board ON3 board the light source connection (inside the panel module). Check the FFC connection ON3-LD FFC Light source between ON3 board and connection (Inside Panel module) LD board. XBR/KD-84X9000 Series(WW)
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6 times blinking Check Under 2.65V BACKLIGHT_MON at pins 18/20 of BAPS board CN6001 on BAPS board Over 2.65V Check the harness between G* board G*-BAPS harness and BAPS board. Symptom improvement Change G* board G* board LD board XBR/KD-84X9000 Series(WW)
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Change P3L board P3L board Change BAPS Board, Panel Symptom and Aging a few hours improvement Change CV3 board CV3 board BAPS Board If the symptom improved by changing BAPS board the WiFi module Symptom improvement WiFi module XBR/KD-84X9000 Series(WW)
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“Audio System” Change to Check the “Speakers setting” “TV Speaker” “TV Speakers” “Minimum” Check the Increase the “Maximum Volume” level “>Minimum” Symptom improvement Check the Speaker Replace BAPS Board Harness the BAPS Board Symptom improvement Speaker Harness Speaker XBR/KD-84X9000 Series(WW)
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TROUBLE SHOOTING 3-7. TV COMMANDER BUTTONS MALFUNCTION 1) TV button malfunction Button malfunction on the TV Symptom improvement Replace the Harness between BAPS to Switch Unit change Switch Unit Switch Unit Symptom improvement Harness BAPS Board XBR/KD-84X9000 Series(WW)
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(ex. bezel) near sensor’s window Check the Harness between the BAPS Board Sensor is broken and the HLR Board Symptom improvement Exchange the Harness Harness Symptom improvement Exchange the HL Board HL Board BAPS Board XBR/KD-84X9000 Series(WW)
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Check the Ethernet Cable Ethernet Cable Cable Connection BAPS Board Auto Connection result Wired Set-up Check Local router DHCP server Local Access IP address setting Manual Check IP address and Local router setting Connection result Proxy setting Internet Access XBR/KD-84X9000 Series(WW)
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USB Dongle Network is selected? Network is selected? Is the radio field Is the radio field Strength too weak Antenna harness/Access Point Strength too weak Access Point or even No signal? or even No signal? BAPS Board BAPS Board XBR/KD-84X9000 Series(WW)
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Insert other Skype unit -Unplug other USB device Connect to other Able to run Skype App? BAPS board -AC OFF/ON USB port USB dongle Spec. USB overload. BAPS board Skype unit Network connected? Do network setup Next page XBR/KD-84X9000 Series(WW)
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Move unit away Auto-Focus work? Call Skype sound test Video/Audio quality? No video? from speaker No video Network speed Enough network speed? Far end setting/system Skype unit far end system issue Manual Focus work? Skype unit Check Auto-Focus area XBR/KD-84X9000 Series(WW)
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Is the drive size larger Only 32GB~2TB in between the than 32GB and is supported USB port and HDD? Smaller than 2TB?? USB Hub is not supported All the setups and restrictions listed in Check the iManual iManual are cleared? BAPS board XBR/KD-84X9000 Series(WW)
• The construction parts of an assembled part are indicated with a collation number in the remark colum. • Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items XBR/KD-84X9000 Series(WW)
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Please remove IC2504 and IC2505 from the original board and exchange these IC’s on the board to be replaced, since the IC’s have adjustment data for LCD Panel. At first, please make sure that ON3 board needs to be replaced surely before exchanging IC’s, after the confirmation, please exchange them accordingly. <ON3 Board B-side> IC2504 IC2505 XBR/KD-84X9000 Series(WW)
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APPENDIX-2 PACKING INSTRUCTION SHEET, PROTECTION AND BAG, POLYETHLEN Note: The long Stand must be attached when re-packing. BAG, POLYETHLEN < for U/C, LA > < for AEP, GA, CH > < for AEP, GA, CH > XBR/KD-84X9000 Series(WW)
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APPENDIX-2 PACKING INSTRUCTION BAG, PROTECTION AND TAPE, PP < for AEP, GA, CH > XBR/KD-84X9000 Series(WW)
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APPENDIX-2 PACKING INSTRUCTION SUPPORT COVER(S), ACCESSORY ASSY AND TAPE, PP SUPPORT COVER(S) ACCESSORY ASSY XBR/KD-84X9000 Series(WW)
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APPENDIX-3 SUPPORTING INFORMATION FOR ASSEMBLEY TAPE, MASK Please exchange TAPE, MASK when replace LCD Panel. TAPE, MASK XBR/KD-84X9000 Series(WW)
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APPENDIX-3 SUPPORTING INFORMATION FOR ASSEMBLEY PROTECT TAB S, SHEET AL S XBR/KD-84X9000 Series(WW)
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APPENDIX-3 SUPPORTING INFORMATION FOR ASSEMBLEY SHEET AL S3, SHEET AL C (SHEET AL S3) (SHEET AL C) SHEET AL S3 XBR/KD-84X9000 Series(WW)
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APPENDIX-3 SUPPORTING INFORMATION FOR ASSEMBLEY PROTECT TAB C XBR/KD-84X9000 Series(WW)
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APPENDIX-3 SUPPORTING INFORMATION FOR ASSEMBLEY Remove Screws from original Panel and put back to new Panel SCREWS ON PANEL Remove Screws from new Panel and put back to original Panel XBR/KD-84X9000 Series(WW)
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APPENDIX-3 SUPPORTING INFORMATION FOR ASSEMBLEY LABEL, PANEL XBR/KD-84X9000 Series(WW)
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APPENDIX-3 SUPPORTING INFORMATION FOR ASSEMBLEY SHEET AL C2, SHEET AL S2 (SHEET AL C2) (SHEET AL S2) XBR/KD-84X9000 Series(WW)
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APPENDIX-3 SUPPORTING INFORMATION FOR ASSEMBLEY BRACKET PANEL INFORMATION BRACKET PANEL is not stocked, please stick ADHESIVE (15) on BRACKET PANEL. 4-442-735-01 (270 mm) : for shorter BRACKET PANEL (x6), 4-442-735-11 (890 mm) : for longer BRACKET PANEL (x2) XBR/KD-84X9000 Series(WW)
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APPENDIX-3 SUPPORTING INFORMATION FOR ASSEMBLEY BRACKET PANEL XBR/KD-84X9000 Series(WW)
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APPENDIX-3 SUPPORTING INFORMATION FOR ASSEMBLEY BRACKET PANEL XBR/KD-84X9000 Series(WW)
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APPENDIX-3 SUPPORTING INFORMATION FOR ASSEMBLEY BRACKET PANEL XBR/KD-84X9000 Series(WW)
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APPENDIX-3 SUPPORTING INFORMATION FOR ASSEMBLEY BRACKET PANEL XBR/KD-84X9000 Series(WW)
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Stick SHEET, AL on the edge of P3L board at first, then stick on the back chassis to avoid creating gap between SHEET, AL and P3L board. Stick SHEET, AL with pushing to the underneath of P3L board. XBR/KD-84X9000 Series(WW)
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Stick the rest on the shield case. Stick starting from the center of the second and third hole of FFC. Align with the edge of shield Align with the edge of case. shield case. Hole of FFC XBR/KD-84X9000 Series(WW)
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SHEET AL (P3L) and two FFCs. Edge of P3L board Stick the rest on the heat sink. Stick starting from the edge of metal bracket to edge of P3L board. <Note> Stick SHEET, AL (P3L) first, and next stick SHEET, AL (CV). XBR/KD-84X9000 Series(WW)
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Bump Center between screw hole and the Screw hole Bump corner of bump. Center of the Corner of bumps bump Stick the rest to Align to the back chassis with edge of hole. avoiding gap. XBR/KD-84X9000 Series(WW)
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APPENDIX-3 SUPPORTING INFORMATION FOR ASSEMBLEY SHEET AL CV XBR/KD-84X9000 Series(WW)