ABB Fimer PVS980-58 Series Commissioning And Maintenance Manual
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ABB Fimer PVS980-58 Series Commissioning And Maintenance Manual

Central inverter
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Central inverter
PVS980-58
Commissioning and
maintenance manual
From 1818 to 2091 kVA

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Summary of Contents for ABB Fimer PVS980-58 Series

  • Page 1 Central inverter PVS980-58 Commissioning and maintenance manual From 1818 to 2091 kVA...
  • Page 2 ACS-AP-x Assistant control panels user’s manual 3AUA0000085685 Start-up and maintenance PC tool Drive composer user’s manual 3AUA0000094606 FENA-01/-11/-21 Ethernet adapter module user’s manual 3AUA0000093568 FSCA-01 RS-485 adapter module user’s manual 3AUA0000109533 NETA-21 Remote monitoring tool user’s manual 3AUA0000096939 Cybersecurity for ABB drives technical manual 3AXD10000492137...
  • Page 3 Commissioning and maintenance manual PVS980-58 central inverters (from 1818 to 2091 kVA)  2020 FIMER. All Rights Reserved. 3AXD50000046782 Rev F EN EFFECTIVE: 2020-05-13...

  • Page 5: Table Of Contents

    Table of contents 1. Safety instructions Use of warnings ............5 Installation and maintenance safety .
  • Page 6 6. Maintenance Maintenance intervals ........... 27 Descriptions of symbols .

  • Page 7: Safety Instructions

    Safety instructions This chapter contains the safety instructions which you must obey when you install and operate the inverter and do maintenance on the inverter. Obey these safety instructions to prevent injury or death, or damage to the equipment. Use of warnings Warnings tell you about conditions which can cause injury or death, or damage to the equipment.

  • Page 8: Installation And Maintenance Safety

    Installation and maintenance safety Electrical safety  These instructions are for all personnel who work on the inverter, its input and output cables, the transformer or photovoltaic generator. WARNING! Obey these instructions to prevent injury or death, or damage to the equipment.
  • Page 9 • Before you do work on the inverter, apply a temporary grounding for work (AC and DC side). • Do not do work on the control cables when power is applied to the inverter or to the external control circuits. Externally supplied control circuits can cause dangerous voltages in the inverter even when the main power on the inverter is off.

  • Page 10: Electrical Safety Precautions

    Electric welding WARNING! Do not fasten the cabinet by electric welding. FIMER does not assume any liability for damages caused by electric welding as the welding circuit can damage electronic circuits in the cabinet, as well as the doors or the cabinet. Electrical safety precautions ...
  • Page 11 4. Make sure that there is no voltage present. • Use a voltage detector with nominal voltage of 1500 V DC and minimum withstand voltage of 3000 V DC (in rare fault cases the voltage on the DC terminal can be two times the system voltage).

  • Page 12: General Safety

    General safety  These instructions are for all personnel who install the inverter and/or perform maintenance work on it. WARNING! Obey these instructions to prevent injury or death, or damage to the equipment. • Move the inverter power module carefully: •...

  • Page 13: Safe Start-Up And Operation

    Safe start-up and operation These warnings are for all personnel who commission, plan the operation, or operate the inverter. For more information, refer to the Commissioning and maintenance manual. WARNING! Obey these instructions to prevent injury or death, or damage to the equipment.
  • Page 14 12 Safety instructions...

  • Page 15: Introduction To The Manual

    Introduction to the manual This chapter describes the intended audience and contents of the manual. Applicability This manual is applicable to the following PVS980-58 central inverters: • PVS980-58-1818kVA-I • PVS980-58-1909kVA-J • PVS980-58-2000kVA-K • PVS980-58-2091kVA-L Target audience This manual is intended for FIMER trained and certified persons who commission and service the inverter.

  • Page 16: Disclaimers

    Disclaimers Generic disclaimer  The manufacturer shall have no obligation hereunder with respect to any product which (i) has been improperly repaired or altered; (ii) has been subjected to misuse, negligence or accident; (iii) has been used in a manner contrary to the Manufacturer's instructions; or (iv) has failed as a result of ordinary wear and tear.

  • Page 17: Terms And Abbreviations

    Programmable logic controller PSL2 Protocol used in optical fiber communication inside ABB drives and inverters Photovoltaic R35i Inverter power module frame size used in PVS980 SCADA Supervisory control and data acquisition...
  • Page 18 16 Introduction to the manual...

  • Page 19: Start-Up And Operation

    Start-up and operation This chapter describes the start-up procedure of the inverter. Start-up procedure Tasks Safety  WARNING! Obey the safety instructions during the installation and start-up procedure. Refer to chapter on page 5. Safety instructions Only qualified electricians can install and start-up the inverter. Primary and ambient conditions ...

  • Page 20: Parameter Settings Before The First Start

    Measure that the polarity of all DC inputs is correct separately. test each junction box separately, connect and disconnect one by one. Pay attention to use a minimum of 1500 V tester during this procedure. Check the DC input polarity 1.

  • Page 21: Set Up Fieldbus Control

    If you cannot access the InstalledBase, submit a Membership Request on the Installed Base main page. Note that InstalledBase is only for ABB internal or ABB partner use. It is required to attach the parameter lists and back-up files of the inverter. to the report.

  • Page 22: Starting And Stopping The Inverter

    Starting and stopping the inverter Inverter control with parameter  To enable inverter operation, set parameter 189.01 Inverter operation value to Enable. You can edit the parameter value directly in the parameter group 189 Inverter Control with the control panel or with a computer through USB or SCADA. During the first start-up FIMER recommends that you limit the output using the parameter 130.75, let the inverter run for a few minutes at limited power, and check that no loud noises or vibrations are present.

  • Page 23: Fault Tracing

    Fault tracing This chapter describes the fault tracing of the inverter. LEDs The table identifies the location, name, color and meaning of the LED indicators in the inverter. Where Color Indication Inverter main status Operating Green The inverter operates normally. panel (outer control Warning Orange...

  • Page 24: Status Display Of The Control Panel

    Where Color Indication Control unit BCU-12 BATT OK Green The battery voltage of the real-time clock is OK (more than 2.8 V). When the LED off: • The battery voltage is less than 2.8 V • The battery is missing •...

  • Page 25: Electrical Commissioning

    Electrical commissioning This chapter describes the electrical commissioning of the inverter. Electrical commissioning 23...

  • Page 26: Checking The Settings Of The Auxiliary Voltage Transformer (Option +G415)

    Checking the settings of the auxiliary voltage transformer (option +G415) The connections of the auxiliary voltage transformer (T10) are made at the factory. Make sure that the voltage matches the desired voltage level at the site. -X10 -T10 -X10 1-phase power output (option ...

  • Page 27: Smoke Detector (Option +Q983)

    Smoke detector (option +Q983) If the inverter is ordered with option +Q983, the inverter will be equipped with a smoke detector in the control section. For more information, refer to the Firmware manual. Remove the protection cap from the smoke detector during the commissioning. Cable cubicle checks 1.
  • Page 28 26 Electrical commissioning...

  • Page 29: Maintenance

    Maintenance This chapter contains preventive maintenance instructions of the inverter. The instructions given here are intended for personnel who are trained and certified by FIMER to perform these tasks. Maintenance intervals If the inverter is installed in a suitable environment, it requires little maintenance. The tables list the routine maintenance intervals recommended by FIMER.

  • Page 30: Recommended Maintenance Actions

    Recommended maintenance actions  FIMER recommends that you do these maintenance inspections annually to ensure the highest reliability and optimum performance of the inverter. Note: Perform the recommended maintenance actions listed below more often in case the inverter is installed out of the specified operational and environmental conditions.

  • Page 31: Isolation Of Power Section

    Isolation of power section  One of the DC/AC inverter modules, its LCL output filter and associated busbars and other components can be disconnected from rest of the unit with the DC and AC contactors. The inverter will automatically limit its output power to keep each operating power section below its maximum output power limit.
  • Page 32 To activate reduced run: 1. Stop inverter operation with the Start/Stop switch or with the parameter 189.01 Inverter operation. 2. To access the reduced run control parameters, enter an engineer level passcode to parameter 196.02. Passcode. 3. Select a power section to be disabled with the applicable parameter: •...

  • Page 33: Isolation Of Dc The Inputs

    Isolation of DC the inputs  The DC inputs of a power section can be isolated from rest of the inverter using the optional manual DC switch. This mode can be used, for example, if work is done on the DC input cables outside the inverter or at the junction boxes.
  • Page 34 To isolate DC inputs of a power section: 1. Stop the inverter from the Start/Stop switch or from parameter 189.01 Inverter operation. 2. Disconnect the inverter from the DC and AC supply, lock out the disconnecting devices, and measure to make sure that there is no voltage present. Refer to on page 6.

  • Page 35: Firmware Update

    Firmware update WARNING! Obey the safety instructions on page 5. If you ignore the instructions, physical injury or death, or damage to the equipment can occur. Prerequisites  You need the following items to update the firmware: • A zip file with the new firmware, for example KMAL0_v1.41.0.0.zip. •...

  • Page 36: Restoring Data From A Backup

    Firmware upload using Drive Loader 2 The firmware upload process is controlled by the Drive Loader 2 tool. Do not stop or cancel the process while it runs, as doing so can corrupt the memory in the Control unit of the inverter, and prevent further operation.

  • Page 37: Checking Operation After A Firmware Update

    Checking operation after a firmware update  1. Make sure that the inverter connects to the grid and operation appears normal. 2. Check Modbus fieldbus operation. If it was activated before the firmware update, make sure that communication operates (for example, that the packet counters are incrementing).

  • Page 38: Cabinet

    Cabinet Cleaning the cabinet  WARNING! Obey the safety instructions, page 5. If you ignore the instructions, physical injury or death, or damage to the equipment can occur. WARNING! Use a vacuum cleaner with an antistatic hose and nozzle. Using a normal vacuum cleaner creates static discharges which can damage the sensitive components.

  • Page 39: Cleaning The Power Module Heat Exchanger

    Cleaning the power module heat exchanger  The heat exchanger can collect dust from the cooling air. If the heat exchanger is not clean, this can cause overtemperature warnings and faults. WARNING! Obey the safety instructions on page 5. If you ignore the instructions, physical injury or death, or damage to the equipment can occur.

  • Page 40: Cleaning The Air-To-Air Cooling Element

    Cleaning the air-to-air cooling element The external cooling air flows through the cooling elements at the middle of the main cooling channel. When it is necessary, clean the cooling elements with a vacuum cleaner. WARNING! Obey the safety instructions on page 5. If you ignore the instructions, physical injury or death, or damage to the equipment can occur.

  • Page 41: Replacing Dc Fuses

    Replacing DC fuses WARNING! Obey the safety instructions on page 5. If you ignore the instructions, physical injury or death, or damage to the equipment can occur. 1. Before you start, stop the inverter and do the steps in on page 6. Electrical safety 2.

  • Page 42: Replacing Auxiliary Power Supply And Buffer

    Replacing auxiliary power supply and buffer WARNING! Obey the safety instructions on page 5. If you ignore the instructions, physical injury or death, or damage to the equipment can occur. 1. Before you start, stop the inverter and do the steps in on page 6.

  • Page 43: Fans

    Fans Replacing the external cooling fans  WARNING! Obey the safety instructions on page 5. If you ignore the instructions, physical injury or death, or damage to the equipment can occur. 1. Before you start, stop the inverter and do the steps in on page Electrical safety 2.

  • Page 44: Replacing The Internal Cooling Fans

    Replacing the internal cooling fans  WARNING! Obey the safety instructions on page 5. If you ignore the instructions, physical injury or death, or damage to the equipment can occur. 1. Before you start, stop the inverter and do the steps in on page Electrical safety 2.

  • Page 45: Replacing The External Lcl Cooling Fans

    Replacing the external LCL cooling fans  WARNING! Obey the safety instructions on page 5. If you ignore the instructions, physical injury or death, or damage to the equipment can occur. 1. Before you start, stop the inverter and do the steps in on page Electrical safety 2.

  • Page 46: Replacing The Internal Lcl Cooling Fans

    Replacing the internal LCL cooling fans  WARNING! Obey the safety instructions on page 5. If you ignore the instructions, physical injury or death, or damage to the equipment can occur. 1. Before you start, stop the inverter and do the steps in on page Electrical safety 2.

  • Page 47: Memory Unit

    Memory unit When you replace the BCU-12 control unit, you can move the memory unit to the new control unit to keep the firmware and parameter settings. WARNING! Do not remove or insert the memory unit when the control unit is powered.

  • Page 48: Replacing The Inverter Power Module

    Replacing the inverter power module The inverter power module can be replaced only by a technician who is authorized by FIMER. WARNING! When the module is out of the enclosure, do not go under it. Required tools: • Socket wrench set •...

  • Page 49: Hoisting Equipment

    Hoisting equipment  DANGER! Before you install, remove, inspect, or perform any maintenance on a hoist, the main switch must be switched to off position. Lockout and tagout the main switch in the off position in accordance with ANSI Z244.1. Follow other maintenance procedures outlined in this manual and ASME B30.16.
  • Page 50 Operation practices: • The system is certified to an operating temperature of -40 °C–+60 °C. • The weight limit for the hoisting equipment is 200 kg (rated load). • Do not lift persons with the hoisting system. • Do not side-lift or drag any equipment with the hoisting equipment. •...
  • Page 51 Lifting beams There are three lifting beam options available: • 3AXD50000036531, full set, including winch and roof beams. • 3AXD50000118496, full set, including winch (for US markets) and roof beams. 1. Lifting beam 2. Lifting assistance implement 3. Support bracket 4.

  • Page 52: Replacing The Power Module

    Replacing the power module  To replace the inverter power module: 1. Remove the six screws at the sides of the lower protection grille. 2. Pull out the protection grille. 3. Repeat Steps 1. to 2. for the other lower protection grilles.
  • Page 53 7. Remove the eight screws that attach the main cooling fan cover. 8. To remove the main cooling cover, lift the bottom edge up and then pull it out. 9. Repeat Steps 7. to 8. for the other upper main cooling cover. 10.
  • Page 54 13. Put the axles in the middle of the roof support beams onto the slots near the edge of the roof. 14. Pull and push the roof support beams into place. 15. Install the locking pins. 16. Lock the roof support beams into position with the locking pins.
  • Page 55 18. Install the two locking pins. Check that everything is fastened properly by pulling the supports from all sides. 19. Remove the eight bolts that attach the module. 20. Loosen the eight bolts that attach the support brackets. 21. Remove the support brackets. 22.
  • Page 56 23. Remove the rubber bolt covers of the module extraction support. 24. Open the extraction supports. 25. Tighten the extraction support nuts. 26. Loosen the diagonal support bolts and nuts, six total. 27. Open the diagonal supports and put their flanges into the slots of the upright bars.
  • Page 57 29. Turn the module extraction bolts ten turns counter-clockwise until the module is loose. 30. Attach the extraction support bracket with its flanges into slots on the end of extraction support and push down. 31. Pull out the module onto the extraction supports slowly until it hits the stopper of the extraction support.
  • Page 58 33. Attach the lifting beam [2] to the module. 34. Align the locking bolts of the lifting beam with the holes on the module. 35. Push the locking levers down to lock the lifting beam. 36. Attach the lifting hook of the hoist into the lifting hole of the lifting beam.
  • Page 59 46. Before you lower the module, remove the cables connected to the back side of the inverter. Lower the module down on to the packaging pallet. Make sure that the back of the module does not touch the frame. 47. Make sure that the module is securely on the pallet.
  • Page 60 58 Maintenance...
  • Page 61 Further information For more information on FIMER products and services for solar applications, visit fimer.com...
  • Page 62 For more information We reserve the right to make technical changes or We reserve all rights in this document and in the subject modify the contents of this document without prior matter and illustrations contained therein. Any please contact notice. With regard to purchase orders, the agreed reproduction, disclosure to third parties or utilization of your local FIMER particulars shall prevail.

This manual is also suitable for:

Fimer pvs980-58-1818kva-iFimer pvs980-58-1909kva-jFimer pvs980-58-2000kva-kFimer pvs980-58-2091kva-l

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