ABB ACS1000 User Manual
  1. Manuals
  2. Brands
  3. ABB Manuals
  4. DC Drives
  5. ACS1000
  6. User manual

ABB ACS1000 User Manual

Medium voltage ac drives air-cooled
Hide thumbs Also See for ACS1000:
Table of Contents

Advertisement

Quick Links

—
M ED I UM V O LTA G E A C DR I V E S
ACS1000 air-cooled
User manual

Advertisement

Table of Contents
loading

Related Manuals for ABB ACS1000

Summary of Contents for ABB ACS1000

  • Page 1 — M ED I UM V O LTA G E A C DR I V E S ACS1000 air-cooled User manual...
  • Page 2 — ACS1000 air-cooled The flexibility you require. The reliability you expect. Document name ACS1000 air-cooled user manual Document owner ABB Switzerland Ltd. Medium voltage AC drives Document number 3BHS213401 E01 Rev H Number of pages Release date 2020-03-18 — new.abb.com/drives/medium-voltage-ac-drives...
  • Page 3 Contents — ACS1000 air-cooled User manual...
  • Page 4 About this manual Important safety information Power electronics and cabinet features Control system Transportation, storage and disposal Mechanical installation Electrical installation Commissioning Operation CDP control panel Preventive and corrective maintenance...
  • Page 5 — About this manual — 3 - 14...
  • Page 6 Copyright notice Equipment covered by this manual Structure of the user documentation Terms and abbreviations Trademarks Related documentation Target groups and required qualification 1.7.1 Handling 1.7.2 Mechanical installation 1.7.3 Electrical installation 1.7.4 Operation 1.7.5 Maintenance User’s responsibilities Intended use of equipment 1.10 Cyber security disclaimer 1.11...
  • Page 7 (eg, layout drawings, wiring diagrams, technical data, engineering notes). If information is required beyond the instructions in this manual, refer the matter to ABB. Structure of the user documentation The complete set of user documentation of a standard drive consists of this manual and...
  • Page 8 Terms and abbreviations The following table lists terms and abbreviations you should be familiar with when using this user manual. Some of the terms and abbreviations used in this user manual are unique to ABB and might differ from the normal usage.
  • Page 9 DriveWare® Registered trademark of ABB Ethernet® Registered trademark of Xerox Corporation Profibus® Registered trademark of Profibus International (P.I.) Modbus® Registered trademark of the Modbus IDA organization Molykote® Registered trademark of Molykote 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 7/184...
  • Page 10 01 ABOUT THIS MANUAL Related documentation Table 1-1: Maintenance Reference Document Document number number ACS1000 preventive maintenance schedule 3BHS855276 E01 Table 1-2: Technical data Reference Document Document number number Technical data from DriveSmart (configuration software for medium voltage drives) (1) Configuration software for medium voltage drives...
  • Page 11 Are able to assess the hazards associated with the energy sources of the drive and act correspondingly Know the safe shutdown and grounding procedures for the drive system 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 9/184...
  • Page 12 ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.
  • Page 13 Quality certificates and applicable standards The following certificates and conformity declarations are available with ABB: ISO 9001 and ISO 14001 certificates stating that ABB Switzerland Ltd has implemented and maintains a management system which fulfills the requirements of the normative standards...
  • Page 14 (4) Control compartment door (2) Rating label (5) Inside control compartment door (3) Box with USB stick Note: For a complete list of the items in the delivery, see the shipping note. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 12/184...
  • Page 15 The drive and accessories are identified by the type code printed on the rating label. The label provides information on the type of drive, the rated voltage, the frequency and the current of the main and the auxiliary power supply. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 13/184...
  • Page 17 — Important safety information — 15 - 26...

  • Page 18: Table Of Contents

    Overview 2.1.1 Safety standards Safety messages Damage prevention information Product safety labels General safety instructions The 7 steps that save lives Possible residual risks Important note - main circuit breaker 2.8.1 Safety and protection requirements 2.8.2 Minimum requirements for MCB and MCB control 2.8.3 Maintenance recommendation...

  • Page 19: Overview

    CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Damage prevention information NOTICE NOTICE: is used to address practices not related to physical injury, but which can result in equipment damage. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 17/184...

  • Page 20: Product Safety Labels

    The sign alerts personnel to the high voltage which can be present on the secondary side of the input transformer until the main circuit breaker has been opened and secured and the drive has been de-energized and grounded. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 18/184...

  • Page 21: General Safety Instructions

    Inform the involved personnel about the potential safety hazards In case of fire in the drive room: Observe the established rules and regulations for fire safety Only allow firefighters with the appropriate PPE to enter the drive room 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 19/184...

  • Page 22: The 7 Steps That Save Lives

    02 IMPORTANT SAFETY INFORMATION The 7 steps that save lives ABB’s 7 steps that save lives concept is a series of actions that must take place prior to commencing work on or near electrical installations. Everyone in the working party must be...
  • Page 23 Ensure the work can proceed without danger Complete and verify the “Permit to Work” For an example “Permit to Work”, see “Permission for working and permit to work for test work at test stations” (3BHS817511 E30) 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 21/184...

  • Page 24: Possible Residual Risks

    Operation of the equipment outside the scope of the specifications External influence on or damage of the equipment Wrong parameter settings Software errors Faulty hardware Hazardous substances can be emitted from drive system components caused by: Incorrect disposal of components 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 22/184...

  • Page 25: Important Note - Main Circuit Breaker

    Transformer or converter primary cable protection (DTL) Transformer protection (if applicable) Transformer secondary cable protection (if applicable) Backing up the drive protection In general, these protective measures are not included in the drive as provided by ABB. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 23/184...

  • Page 26: Safety And Protection Requirements

    For safety and protection reasons, the MCB must meet the stipulated minimum requirements of the specifications of ABB MV Drives. It is the system integrator's responsibility to ensure that the minimum requirements are met. The minimum requirements for the MCB are stated in this note and in the respective MCB specifications, which are available for each medium voltage drive from ABB.

  • Page 27: Maintenance Recommendation

    (5) Maximum protection trip time (6) Maximum safety trip time In order to meet the stipulated safety requirements, ABB recommends of the following: MCB equipped with 2 independent opening coils MCB equipped with an opening coil and an undervoltage coil for monitoring of the control voltage Upstream protection coordination scheme is provided which uses the "breaker failure"...
  • Page 29 — Power electronics and cabinet features — 27 - 50...
  • Page 30 Overview Drive topology Power supply configurations 3.3.1 Main power supply configurations 3.3.2 Auxiliary power supply configurations Drive topology 3.4.1 Overview 3.4.2 Control compartment and terminal compartment 3.4.3 Rectifier and inverter compartment 3.4.4 Grounding switch 3.4.5 Rectifier 3.4.6 Protection IGCTs 3.4.7 Inverter 3.4.8 Filter...
  • Page 31 3.5.3 Starting, stopping the cooling system 3.5.4 AC redundant fans - operating principles 3.5.5 EC redundant fans – operating principles 3.5.6 Air flow overview (AC and EC fans) 3.5.7 Monitoring the air pressure 3.5.8 Adjustable parameters Cabinet design Door locking system Arc resistant design (optional) 3.8.1 Internal arc classification (IAC)

  • Page 32: Overview

    03 POWER ELECTRONICS AND CABINET FEATURES Overview The air-cooled ACS1000 is a general-purpose frequency converter for the control of standard induction motors. For information on the power and voltage range of the drive, see the Technical specifications and the rating plate of the drive.

  • Page 33: Drive Topology

    Main circuit breaker (MCB): For more information, see “2.8 Important note - main circuit breaker” on page 23. Transformer: For more information, see the Transformer specification. Drive Asynchronous motor: For more information, see the motor specification. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 31/184...

  • Page 34: Power Supply Configurations

    (2) ACS1000A (9) Transformer (3) Control and cooling system (10)Power electronic components (4) Auxiliary power distribution (11) Rectifier (5) Cooling system (12)DC link (6) Control system (13)Inverter (7) Main power supply (14)Motor 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 32/184...

  • Page 35: Main Power Supply Configurations

    For information on the rated voltage(s) and current(s), see the rating plate of the drive. Drive topology This section describes the main design features and introduces the major power electronics components of a typical drive. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 33/184...

  • Page 36: Overview

    03 POWER ELECTRONICS AND CABINET FEATURES 3.4.1 Overview Figure 3-4: ACS1000 air-cooled topology (1) Control compartment and (2) Rectifier and inverter compartment terminal compartment 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 34/184...

  • Page 37: Control Compartment And Terminal Compartment

    • For more information on cable entry and cable connection, see “07 Electrical installation” on page 83. 120° Figure 3-5: Control and terminal compartments (1) Control compartment (2) Terminal compartment 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 35/184...

  • Page 38: Rectifier And Inverter Compartment

    (2) 12-pulse rectifier with protection IGCTs (7) Common mode choke (option) (3) Inverter phase U (8) Filter choke (4) Inverter phase V (9) Filter capacitors (5) Inverter phase W (10)DC-link capacitors 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 36/184...

  • Page 39: Grounding Switch

    The drive features a fuseless protection design. The IGCTs are placed between the rectifier and the DC link. If necessary, the IGCTs directly isolate the inverter from the main power supply. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 37/184...

  • Page 40: Inverter

    Figure 3-9: Voltage and current waveforms at drive output Output voltage: 4.16 kV Output frequency: 60 Hz 3.4.9 Optional Braking Chopper The optional braking chopper uses resistor braking to provide motor braking and shorter deceleration times, eg, for: 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 38/184...
  • Page 41 The braking chopper cabinet connects to the right side of the drive as well as to the braking resistors, which are external to the ACS1000 and not part of the product scope. Figure 3-10: ACS1000 air-cooled with braking chopper (1) The braking chopper is controlled and monitored by the ACS1000.
  • Page 42 ACS1000. Braking is then only possible when the temperature falls below the threshold.
  • Page 43 3.4.9.4 Braking chopper ratings The maximum braking power is limited to 60% of the nominal power of the ACS1000 and must not be greater than 2.5 MW (Tab. 2-1). The relation between maximum braking energy (E...

  • Page 44: Cooling System

    The drive switches on the cooling system when the main circuit breaker (MCB) closes. When the MCB opens, the cooling system switches off after a delay. The delay corresponds to the discharging time of the drive and takes up to 5 minutes. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 42/184...

  • Page 45: Ac Redundant Fans - Operating Principles

    When the drive operates intermittently, the AC fan that is due for operation is switched on and off in the same pattern as the drive until the programmed operating time has elapsed. If one AC fan fails, the second AC fan switches on and runs continuously. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 43/184...

  • Page 46: Ec Redundant Fans - Operating Principles

    Fan 1 resumes operation, fan 2 decreases speed Figure 3-14: Operating principles of redundant EC fans (1) Fan 1 (4) Nominal fan speed (2) Fan 2 (5) Reduced fan speed (3) Drive load (6) Minimum fan speed 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 44/184...

  • Page 47: Air Flow Overview (Ac And Ec Fans)

    03 POWER ELECTRONICS AND CABINET FEATURES 3.5.6 Air flow overview (AC and EC fans) Figure 3-15: Air flow– non-redundant fan (1) configuration Figure 3-16: Air flow– redundant fan configuration (1) Fan 1 (2) Fan 2 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 45/184...

  • Page 48: Monitoring The Air Pressure

    When the filter mat is clogged and the pressure drop reaches the specified final pressure loss, the alarm AirFiltSupv displays on the local control panel. The reaction of the drive on the alarm is programmable. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 46/184...

  • Page 49: Adjustable Parameters

    Accordingly, only the front of the cabinet is painted while all other walls are galvanized. However, the cabinet can be ordered optionally with the whole of the outside painted. EMC performance is further enhanced by the use of metal cable ducts. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 47/184...

  • Page 50: Door Locking System

    (1) Door of control compartment: lockable (2) Doors of rectifier and inverter compartment: electro-mechanically locked Partition of terminal compartment behind control compartment: bolted Doors cannot be opened when the drive is energized. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 48/184...

  • Page 51: Arc Resistant Design (Optional)

    The optional “Arc Resistant Design” provides the drive with arc fault protection in accordance with IEC 62477-2. The ABB arc resistant classes in Table 3-2 indicate the type of arc proofing that a drive uses. Depending on the drive configuration, classes I and II are available for an ACS1000A.

  • Page 52: Space Heaters

    03 POWER ELECTRONICS AND CABINET FEATURES Space heaters The optional space heaters protect the cabinet from condensation. The drive switches on the space heaters when the cooling system is switched off. Figure 3-20: Space heaters 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 50/184...
  • Page 53 — Control system — 51 - 66...
  • Page 54 Overview Main components 4.2.1 Local control panel 4.2.2 AMC circuit board I/O interfaces 4.3.1 IOEC I/O modules 4.3.2 Serial communication interface (fieldbus) 4.3.3 Pulse encoder interface NTAC (option)

  • Page 55: Overview

    (8) AMC circuit board (2) Higher-level control system (9) Fiber-optics (3) Fieldbus (10)INT circuit board (4) DDCS (11) IOEC1 (5) RS485 (12)IOEC2 (6) CDP control panel (13)IOEC3 (optional) (7) PC tools (14)IOEC4 (optional) 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 53/184...

  • Page 56: Main Components

    (5) IOEC1 module (2) AMC circuit board and INT circuit board (6) Motor starters and circuit breakers (3) Pulse encoder (option) (7) Control power supply (4) Fieldbus interface (option) (8) Local control panel 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 54/184...
  • Page 57 (1) IOEC2 module (standard) (3) Auxiliary voltage terminals (2) IOEC4 module (option) (4) IOEC3 module (option) For more information on the devices present in the control compartment, see “Appendix D – Wiring diagrams”. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 55/184...

  • Page 58: Local Control Panel

    These internal functions are not programmable by the user. Optionally, the AMC circuit board can monitor signals from external equipment. These can be activated and adjusted with parameters. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 56/184...
  • Page 59 Therefore it must only be controlled and monitored by the drive. For more information, see: Main circuit breaker engineering guideline “2.8 Important note - main circuit breaker” on page 23 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 57/184...
  • Page 60 Serial communication interface (fieldbus) for serial data transfer to a higher-level control system (see “4.3.2 Serial communication interface (fieldbus)” on page 65) Pulse encoder interface NTAC (option) (see “4.3.3 Pulse encoder interface NTAC (option)” on page 65) 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 58/184...
  • Page 61 04 CONTROL SYSTEM PC-based service tools comprising: • DriveWare® software tools, commissioning and maintenance tools, ie, DriveWindow and DriveDebug, and DriveOPC for data transfer between ABB drives and Windows®-based applications. • NETA-21 with ABB Ability monitoring contract (optional): monitoring and diagnostics tool that allows access to the drive from any location in the world via a secure Internet connection.
  • Page 62 The operating mode is also recommended when two external control stations exist from where the reference value can be set and the drive can be started and stopped. The external control station is selected via a digital input. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 60/184...

  • Page 63: I/O Interfaces

    0 - 20 mA, 4 - 20 mA, 0 - 10 V, 2 - 10 V Individually scalable by parameter Ω Input resistance = 105 for current input Ω = 250 k for voltage input Common mode voltage Maximum: 48 V Isolation level 350 V (AC) 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 61/184...
  • Page 64 The output is protected by a PTC-resistor against short- circuit and external applied overvoltages. Table 4-5: 24 V internal voltage supply Output voltage Available output voltage Unregulated 24V 180 mA 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 62/184...
  • Page 65 (6) DDCS fiber optics * (2) Digital inputs (7) I/O Emergency OFF function * (3) 24 V internal voltage (8) Power supply (factory-installed wiring) (4) Analog inputs (9) Voltage mode (5) Analog outputs (10)Current mode 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 63/184...
  • Page 66 191, and the last digit, 1, means that our part is the first assembly on the page. This identification label number is the key to track electrical devices throughout the drive and in ABB documentation. The designation for each IOEC module is shown in Table 4-6.

  • Page 67: Serial Communication Interface (Fieldbus)

    For more information on the device, see "Installation and Start-up Guide for the Pulse Encoder Module NTAC-0x" [15]. +24V 24/15 Figure 4-10: NTAC-02 pulse encoder interface Terminals X1 Terminals X2 Channel A 24 V Channel B 24/25 Channel Z Shield +24 V 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 65/184...
  • Page 69 — Transportation, storage and disposal — 67 - 74...
  • Page 70 Safety Transport conditions Unpacking and inspection Lifting and transportation 5.4.1 General notes on transportation 5.4.2 Using a crane 5.4.3 Cabinets without redundant fan unit Storage 5.5.1 Storage conditions 5.5.2 Storing the drive 5.5.3 Storage and handling of spare parts Disposal of packaging materials and components...

  • Page 71: Safety

    2. Check the drive and accompanying equipment for damages. 3. Compare the complete delivery with the purchase order and the packing list. 4. If parts are missing or damaged, immediately inform the shipping company and the ABB service organization. Note: It is recommended to photograph the damages and send the photographs to ABB.

  • Page 72: Using A Crane

    Do not attach lifting equipment to the eye bolts of the redundant fan unit. If the cabinet is lifted at the eye bolts, the fastening screws of the fan unit tear off, and fan unit and cabinet are damaged. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 70/184...

  • Page 73: Cabinets Without Redundant Fan Unit

    Figure 5-1: Transporting the cabinet by crane Lift the cabinet slowly and steadily to the required clearance height maintaining the cabinet in upright position. Check the horizontal position of the cabinet. Reposition the slings if necessary. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 71/184...

  • Page 74: Storage

    Storage time The drive can be stored for up to one year in the original packaging as long as it is not damaged or opened. For information on longer storage periods, contact the ABB service organization. 5.5.2 Storing the drive If the drive is taken out of service for a longer time proceed as follows: 1.

  • Page 75: Disposal Of Packaging Materials And Components

    Hold the component only at the edge Disposal of packaging materials and components Dispose of the packaging materials and the components at the end of the lifetime of the drive according to local regulations. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 73/184...
  • Page 77 — Mechanical installation — 75 - 82...
  • Page 78 Safety Overview of installation work General notes on installation 6.3.1 Dimensions and clearances 6.3.2 Cabinet roof 6.3.3 Fire protection 6.3.4 Cable duct material Preparing the floor Fixing the cabinet to the floor Assembling and installing the air exhaust hood Installing the redundant fan unit...
  • Page 79 To prevent fire spreading into the drive, apply suitable fire protection measures. 6.3.4 Cable duct material Use non-flammable material with non-abrasive surface. To prevent dust, humidity and animals entering the cabinet, protect the cable entries. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 77/184...
  • Page 80 Fixing the cabinet to the floor Important: If the doors of medium voltage compartments cannot be opened, contact the ABB service organization. 1. Drill fixing holes into the floor as indicated on the layout drawing. 2. When the cabinet is in place, check if the doors are misaligned.
  • Page 81 This section applies to drives with an internal fan. Assemble and install the air exhaust hood as illustrated. Use the supplied screws. Figure 6-3: Assembling and installing the air exhaust hood 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 79/184...
  • Page 82 300 kg Figure 6-5: Redundant fan unit – Installation 4. Orientate the redundant fan unit with the cable pointing to the left. 5. Lift the redundant fan unit above the cabinet. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 80/184...
  • Page 83 10. Continue with the electrical installation of the power supply cable. See “7.7 Power supply cable for redundant fan unit” on page 104. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 81/184...
  • Page 85 — Electrical installation — 83 - 106...
  • Page 86 Safety Overview of installation work Cable requirements Cable entries 7.4.1 Cable entry with EMC plates 7.4.2 Cable entry with type 1 sealing modules 7.4.3 Cable entry with type 2 sealing modules 7.4.4 Cable entry with cable glands Power cables, ground cables and equipotential bonding conductor 7.5.1 Preparing the cable entry and the cables...

  • Page 87: Safety

    When the electrical installation is completed, the main and auxiliary power supply to the drive must not be switched on without the consent of the ABB commissioning personnel. Take appropriate measures to prevent main and auxiliary power supply being switched on during installation.

  • Page 88: Cable Entry With Emc Plates

    (1) EMC sleeves (2) Sealing grommets EMC cushions (1 Fig. 7-2) on the underside of the EMC plate if the cable entry is used for control cables. Figure 7-2: EMC cushion 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 86/184...

  • Page 89: Cable Entry With Type 1 Sealing Modules

    Included in delivery: cable entry frame (1 in Fig. 7-3) Not included in delivery: sealing modules (2 in Fig. 7-3), accessories and tools Figure 7-3: Type 1 sealing modules (example) (1) Cable entry frame (2) Sealing modules 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 87/184...

  • Page 90: Cable Entry With Type 2 Sealing Modules

    • Auxiliary power cables and control cables Included in delivery: undrilled plate for cable glands Not included in delivery: cable glands, tools and accessories Figure 7-5: Cable entry with cable glands 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 88/184...

  • Page 91: Power Cables, Ground Cables And Equipotential Bonding Conductor

    Determining the cable length 1. Determine the required length of a cable between the point of entry and the connection point inside the cabinet. 2. Cut the cable to the required length before connection. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 89/184...
  • Page 92 Note: The grommet must fit tightly to prevent water entering the cabinet. The grommets can be discarded if cables are entered through the floor. 3. If necessary, remove the entry plate and push the cable through the entry holes. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 90/184...
  • Page 93 5. Route the equipotential bonding conductor through an unused hole of the entry plate. Note: If all of the holes are used for conductors, route the equipotential bonding conductor together with a conductor. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 91/184...
  • Page 94 (11) Cable lug as specified by the cable supplier and (5) Shrinkable sheath seal suitable for M12 bolt (6) Heat-shrinkable termination (7) Outer cable sheath Install the sealing modules according to the instructions of the sealing module supplier. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 92/184...

  • Page 95: Connecting The Cables

    Check the insulation of each cable before connection and verify that the results are within the specification of the cable manufacturer. Leave the cable conductors unconnected at both ends until the commissioning engineer has given permission. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 93/184...
  • Page 96 Connect the screens of all conductors and the shields of all cables to the PE ground busbar (1 in Fig. 7-9). Connect the equipotential bonding conductor to the PE ground busbar. Tie the cables to the strain relief rails (2 in Fig. 7-9). 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 94/184...
  • Page 97 07 ELECTRICAL INSTALLATION 2U1/4U1 2V1/4V1 2W1/4W1 1U1/3U1 1V1/3V1 1W1/3W1 Figure 7-9: Power cable terminals in 12-pulse ACS1000 (top row) and 24-pulse ACS1000 (bottom row) (1) PE ground busbar (2) Strain relief rails 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 95/184...

  • Page 98: Minimum Creepage Distance Between Cable And Busbar

    Depending on the comparative tracking index (CTI) of the insulation material of the cable, the following minimum creepage distances apply: Table 7-2: Minimum creepage distance between cable and busbar Minimum creepage distance 63 mm 400 - 600 71 mm 175 - 400 80 mm 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 96/184...

  • Page 99: Bolted Connections

    ] coating) is used, the connection does not need to be lubricated. 7.5.4.4 Tightening torque Tighten bolted connections with bolts of sizes M10 and greater with the recommended nominal torque for the bolt size used. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 97/184...

  • Page 100: Auxiliary Power, Control And Serial Communication Cables

    1. Determine the required length of a cable between the point of entry and the connection point (1 in Fig. 7-12) inside the cabinet. 2. Cut the cable to the required length before connection. Figure 7-12: Cable entry from top (A), from bottom (B) 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 98/184...
  • Page 101 To turn the conductive side inside out, pull the cable screen ends over the cable insulation (2). c) Connect the screens ends with a continuous conducting foil (3). Figure 7-13: Preparing control cables for EMC plates 6. Pull the cables through the EMC cushions. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 99/184...
  • Page 102 For information on removing and installing the sealing modules and using the compression wedge (1), see “Appendix A – Additional manuals”. Figure 7-14: Frame with sealing modules (1) Sealing modules (2) Compression wedge 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 100/184...
  • Page 103 Figure 7-15: Preparing control cables for sealing modules (1) Sealing module (4) Conductor screen extension to be connected to PE terminal (2) Conductive foil (3) Cable sheath removed to expose cable shield 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 101/184...
  • Page 104 Figure 7-16: Preparing control cables for cable glands (1) Outer cable sheath (4) Plate (2) Cable gland (5) Conductor screen extension to be connected to PE terminal (3) Conductor insulation removed to expose cable shield 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 102/184...

  • Page 105: Connecting The Cables

    Note: To accommodate encoder cables of different diameters, ground clamps (3 in Fig. 7- 17) of different sizes are supplied. Figure 7-17: Shield grounding point for encoder cable (1) Encoder adapter (3) Grounding clamp (2) Shield ground bracket 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 103/184...

  • Page 106: Power Supply Cable For Redundant Fan Unit

    Note: Connection 3 in Fig. 7-18 depends on the type of fan, eg, AC or EC. Figure 7-18: Routing, connecting the cable of the redundant fan unit 3. Connect the wires according to the terminal number on the marker sleeves. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 104/184...

  • Page 107: Final Checks

    Check that the entry plates are properly fastened. If EMC entry plates with grommets are used, check that the grommets fit tightly (arrows) to prevent water from entering the cabinet. If necessary, seal gaps with silicone. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 105/184...
  • Page 109 — Commissioning — 107 - 112...
  • Page 110 Overview 8.1.1 Required qualification 8.1.2 Commissioning procedure 8.1.3 Commissioning checklist 8.1.4 Customer assistance 8.1.5 Customer acceptance Commissioning checklist 8.2.1 Mechanical installation checklist 8.2.2 Electrical installation checklist 8.2.3 Main circuit breaker (MCB) checklist 8.2.4 Input transformer checklist 8.2.5 Motor checklist 8.2.6 Insulation tests checklist 8.2.7 Power supply checklist...

  • Page 111: Overview

    The following sections provide an overview of the commissioning process for your drive. 8.1.1 Required qualification Commissioning, parameter adjustments and functional tests of the drive must be carried out only by commissioning personnel certified by ABB. 8.1.2 Commissioning procedure Information on the commissioning procedure and the start conditions for commissioning can be obtained from ABB.

  • Page 112: Commissioning Checklist

    Equipotential bonding conductor of drive securely connected at both ends Converter transformer and motor cables not connected at both ends (cables □ and drive must be insulation resistance tested (Megger test) before connection) 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 110/184...

  • Page 113: Main Circuit Breaker (Mcb) Checklist

    08 COMMISSIONING 8.2.3 Main circuit breaker (MCB) checklist □ Type of MCB selected as per the MCB specification from ABB □ High-voltage connections completed □ MCB ready to be tested with drive □ MCB protection relay settings tested □ Safety devices (eg, door locks) tested and in operation 8.2.4...

  • Page 114: Power Supply Checklist

    Low voltage auxiliary power available for start-up of drive 8.2.8 Miscellaneous checklist □ Sufficient number and correct type of spare parts available □ Air conditioning of drive room ready for load run of drive □ Optional equipment ready 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 112/184...
  • Page 115 — Operation — 113 - 126...
  • Page 116 Safety Overview Operating conditions Sound pressure level Overview of local operator panel Status messages 9.6.1 Start sequence of the drive 9.6.2 Stop sequence of the drive 9.6.3 Emergency-off sequence of the drive Starting the drive 9.7.1 Checks before starting the drive 9.7.2 Starting the drive remotely 9.7.3...

  • Page 117: Safety

    - Part 3: Classification of groups of environmental parameters and their severities - Section 3: Stationary use at weather-protected location" [24]. Conditions: 3K22 / 3B1 / 3S6 / 3M11 If the operating conditions are not within the specifications, contact ABB. Sound pressure level Single fan: < 75 dB (A) Redundant fan: <...
  • Page 118 (3) Main supply on: Illuminated pushbutton charges the DC link and closes the main circuit breaker For more information, see “10 CDP control panel” on page 127. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 116/184...

  • Page 119: Status Messages

    The status message always alternates with the specific fault message. The type of shutdown depends on the fault class the fault condition is assigned to in the drive software. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 117/184...

  • Page 120: Start Sequence Of The Drive

    Drive not grounded No emergency off No fault ReadyForMCBOn On command Charging DC link charges Fan switches on MCB closes Rdy To Strt Start command Inverter starts to modulate Magnetizing Running Operation 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 118/184...

  • Page 121: Stop Sequence Of The Drive

    Rdy To Strt Off command Discharging MCB opens DC link discharges Fan switches off after a delay RdyForMCBOn Actions: Drive is grounded Doors are released for opening Auxiliary supply is switched off NotReadyOn 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 119/184...

  • Page 122: Emergency-Off Sequence Of The Drive

    09 OPERATION 9.6.3 Emergency-off sequence of the drive Operation Running Stopping Speed ramps down Inverter stops modulating Emergency-off command MCB opens Inverter stops modulating Speed coasts down 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 120/184...

  • Page 123: Starting The Drive

    1. Enable the local control mode of the drive. 2. Check that no alarm or fault messages are displayed on the CDP control panel. If a fault message is displayed on the CDP control panel, reset the fault. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 121/184...
  • Page 124 The status line of the CDP control panel changes to Rdy to Strt and the motor can be started. 1 L -> 0.0 rpm Status Ready to Strt MotorSpeed 0.00 rpm Power 0.0 % 4. Enter the reference value. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 122/184...
  • Page 125 The display shows Running to indicate that the drive is operating. 1 L -> 600.0 rpm I Status Running MotorSpeed 600.0 rpm Power 30.0 % 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 123/184...

  • Page 126: Stopping The Drive

    1 L -> 600.0 rpm 0 Status Rdy to Strt MotorSpeed 0.0 rpm Power 0.0 % Note: As long as the MCB has not been opened, the motor can be started again. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 124/184...

  • Page 127: Emergency-Off

    The status line of the CDP control panel displays the message Emerg Off. 1 L -> 600.0 rpm ACS 1000 *** FAULT *** Emerg Off The DC link of the drive discharges. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 125/184...

  • Page 128: Starting The Drive After An Emergency-Off

    After resetting, the status message of the drive changes to RdyForMCBOn. 1 L -> 0.0 rpm Status RdyforMCBon MotorSpeed 0.00 rpm Power 0.0% The main power supply can be connected to the drive and the drive can be started again. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 126/184...
  • Page 129 — CDP control panel — 127 - 150...
  • Page 130 10.1 Overview 10.2 CDP control panel functions 10.3 CDP control panel modes 10.3.1 Identification mode 10.3.2 Actual signals mode 10.3.3 Parameters mode 10.3.4 Functions mode 10.4 Local and remote control 10.4.1 Local control 10.4.2 Remote control 10.5 Operational commands 10.5.1 Setting the direction of rotation 10.5.2 Entering a reference value...

  • Page 131: Overview

    (5) Mode selection keys (13)Reference key (6) Fast navigation key for selecting the actual signals display or the fault memory display (14)Start key (7) Local / remote selection key (15)Stop key (8) Reset key 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 129/184...

  • Page 132: Cdp Control Panel Functions

    CDP control panel is connected to the drive and the auxiliary voltage has already been switched on. When the CDP control panel is initialized as described before, the display changes as follows: CDP312 PANEL V5.30 ..3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 130/184...
  • Page 133 MotorSpeed 0.00 rpm Power 0.0 % After another few seconds, the display changes to the actual signals mode. 1 L -> 0.0 rpm Status ErthIsoClos MotorSpeed 0.00 rpm Power 0.0 % 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 131/184...

  • Page 134: Actual Signals Mode

    Changing from the fault memory mode to other modes is possible without resetting the fault first. When no key is actuated, the fault or warning text is displayed as long as the fault is active. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 132/184...
  • Page 135 Opening the actual signals display To open the actual signals display, press the ACT key. FUNC DRIVE 1 L -> 600.0 rpm 0 Status RdyForMCBon MotorSpeed 0.00 rpm Power 0.0 % 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 133/184...
  • Page 136 MotorSpeed 600.00 rpm Power 75.0 % 2. To select a line where the actual signal is to be displayed, press the corresponding slow navigation key. A blinking cursor indicates the selected line. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 134/184...
  • Page 137 1 L -> 600.0 rpm 0 2 Actual Signals 02 DC Voltage Udc1 1000.0 V 6. To confirm the selection and to return to the actual signals mode, press the ENTER key. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 135/184...
  • Page 138 1. To enter the actual signals mode, press the ACT key. FUNC DRIVE 1 L -> 600.0 rpm 0 Status Ready to Strt MotorSpeed 0.00 rpm Power 2. To change to the fault memory display, press a fast navigation key. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 136/184...
  • Page 139 5. To return to the actual signals display, press a fast navigation key. FUNC DRIVE 1 L -> 600.0 rpm 0 Status Ready to Strt MotorSpeed 0.00 rpm Power 0.0 % 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 137/184...
  • Page 140 *** FAULT *** MCB CloseControl 2. To reset the fault, press the RESET key. FUNC DRIVE 1 L -> 600.0 rpm 0 Status Ready to Strt MotorSpeed 0.00 rpm Power 0.0 % 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 138/184...

  • Page 141: Parameters Mode

    When entering the parameter mode for the first time after the auxiliary voltage of the drive has been switched on, the CDP control panel displays the first parameter of parameter group 99. The next time the parameters mode is entered, the previously selected parameter displays. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 139/184...
  • Page 142 (7) Slow navigation key for selecting a parameter (3) Parameter number and name (and a parameter value) (4) Parameter value (8) Enter key for confirming the selection (5) Selection key for parameters mode 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 140/184...
  • Page 143 75 OPTION MODULES 02 IOEC4 OptionBoard 4. To enter the parameter setting function, press the ENTER key. FUNC DRIVE 1 L -> 600.0 rpm 0 75 OPTION MODULES 02 IOEC4 OptionBoard [NO] 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 141/184...
  • Page 144 7. To cancel the setting and keep the original selection, press any of the mode selection keys. The selected keypad mode is entered. FUNC DRIVE 1 L -> 600.0 rpm 0 75 OPTION MODULES 02 IOEC4 OptionBoard [NO] 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 142/184...
  • Page 145 For more information, see Appendix G – Signal and parameter table. 10.3.3.4 User lock For better cyber security, ABB recommends that you set a master pass code for the control panel to prevent the parameter values from being changed. NOTICE ABB is not be liable for damages or losses caused by the failure to activate the user lock with a new pass code.

  • Page 146: Functions Mode

    (3) Selection key for functions mode 10.3.4.1 Adjusting the display contrast 1. To enter the functions mode, press the FUNC key: FUNC DRIVE 1 L -> 0.0 rpm 0 UPLOAD <= <= DOWNLOAD => => CONTRAST 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 144/184...
  • Page 147 5. To confirm the selection and to return to the actual signals display, press the ENTER key. FUNC DRIVE 1 L -> 0.0 rpm 0 UPLOAD <= <= DOWNLOAD => => CONTRAST 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 145/184...

  • Page 148: Local And Remote Control

    To enter the local control mode, press the LOC-REM key. Local control is indicated by the letter L. FUNC DRIVE 1 L -> 600.0 rpm 0 Status Ready to Strt MotorSpeed 0.00 rpm Power 0.0 % 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 146/184...

  • Page 149: Remote Control

    Power 0.0 % Partial remote control (some commands enabled locally) is indicated by the letter R. FUNC DRIVE 600.0 rpm 0 Status Ready to Strt MotorSpeed 0.00 rpm Power 0.0 % 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 147/184...

  • Page 150: Operational Commands

    If you change the direction while the motor is running, the motor automatically ramps down to zero speed and re-accelerates in the opposite direction to the preset speed. The arrow changes at zero speed. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 148/184...

  • Page 151: Entering A Reference Value

    3. To enter / change the reference value, press the corresponding fast or slow navigation key. FUNC DRIVE 1 L -> [550.0 rpm] I Status Running MotorSpeed 600.00 rpm Power 75.0 % 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 149/184...
  • Page 152 10 CDP CONTROL PANEL 4. To exit the reference value input mode, press any of the mode selection keys. FUNC DRIVE 1 L -> 550.0 rpm Status Running MotorSpeed 550.00 rpm Power 75.0 % 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 150/184...
  • Page 153 — Preventive and corrective maintenance — 151 - 182...
  • Page 154 11.1 General information 11.1.1 Required qualification 11.1.2 Maintenance schedule 11.1.3 Logbook 11.1.4 Spare parts 11.2 Identifying electrical equipment 11.2.1 Device identification 11.2.2 Cables and wires 11.2.3 Understanding wiring diagrams 11.3 Alarm / fault indications 11.3.1 Messages 11.3.2 Error message levels 11.3.3 Fault handling 11.3.4...
  • Page 155 11.6.1 Safety 11.6.2 De-energizing the drive locally 11.6.3 Grounding 11.6.4 Grounding switch is not released 11.6.5 Checking the release conditions for the grounding switch 11.6.6 Visual checks on the drive 11.6.7 Cleaning the drive 11.6.8 Checking wire and cable connections 11.6.9 Cleaning and replacing filter mats 11.6.10...

  • Page 156: General Information

    ABB service personnel. After the warranty period, maintenance must only be performed by certified personnel. 11.1.1 Required qualification To maintain safe and reliable operation of the drive, ABB recommends taking out a service contract with the ABB service organization. 11.1.2 Maintenance schedule Perfom all maintenance tasks according to the maintenance schedule and the applicable service instructions, on time and at the intervals stated in the "ACS1000 preventive...

  • Page 157: Identifying Electrical Equipment

    Cables and wires in the drive are equipped with marker sleeves which carry the same identification number as in the wiring diagrams. 11.2.3 Understanding wiring diagrams For information on item designation and cross-reference conventions, see “Appendix D – Wiring diagrams”. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 155/184...

  • Page 158: Alarm / Fault Indications

    The last fault entered always has number 1 assigned to it. The first fault always has the highest number in the fault buffer. Date and time stamps facilitate fault tracing, especially when a fault leads to several subsequent faults. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 156/184...

  • Page 159: Standard Troubleshooting Procedure

    The data logger provides information (eg, waveforms of voltage, current, torque) for efficient troubleshooting. 5. Contact ABB service if a fault cannot be rectified. When calling ABB service, it is recommended to have the following data available at the time when the fault occurred: Operating, ambient and load conditions Unusual events 6.

  • Page 160: Removing The Cdp Control Panel

    For information on setting parameters, see Appendix G – Signal and parameter table. 2. Proceed as illustrated. Note: The green LED [4] signals that the control voltage has been switched on. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 158/184...

  • Page 161: Leds And Switches On Circuit Boards

    ON / OFF DDCS channel 0 Receiving data on Yellow Flashing ON / OFF Flashing ON / OFF DDCS channel 3 Yellow Yellow Flashing Flashing Yellow Flashing Flashing Yellow Flashing Flashing 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 159/184...

  • Page 162: Ioec I/O Modules

    The address is set with the rotary switch on the module (3 in Fig. 11-3). The factory-set value must not be changed. For information on IOEC switch settings, see “Appendix C- Mechanical drawings”. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 160/184...

  • Page 163: Corrective Maintenance

    Ensure that foreign matter cannot enter the cabinet: Close the doors and cover openings completely when work is discontinued. Retrieve any foreign matter which accidentally dropped into the cabinet. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 161/184...

  • Page 164: Energizing The Drive Locally

    When the DC link has discharged completely, the status line displays RdyforMCBOn and the MAIN SUPPLY OFF pushbutton lights up. 1 L -> 0.0 rpm 0 Status RdyForMCBon MotorSpeed 0.00 rpm Power 0.0 % 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 162/184...
  • Page 165 If the yellow lamp is on, continue with “11.6.3 Grounding” on page 164. If the yellow lamp is not on, continue with “11.6.4 Grounding switch is not released” on page 164. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 163/184...

  • Page 166: Grounding

    To check why the grounding switch is not released, complete the list Checking the release conditions for the grounding switch. To identify the components referred to in the check list, see the wiring diagrams and Fig. 11-4. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 164/184...
  • Page 167 11 PREVENTIVE AND CORRECTIVE MAINTENANCE Figure 11-4: Location of I/O modules and fuses (1) IOEC1 / -A5191 (standard) (4) IOEC4 / -A5211 (option) (2) Fuses (5) IOEC3 / -A5221 (option) (3) IOEC2 / -A5201 (standard) 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 165/184...

  • Page 168: Checking The Release Conditions For The Grounding Switch

    □ If a fault is present, follow the instructions in “11.3.4 Standard troubleshooting procedure” on page 157, before you reset a fault. If a fault cannot be rectified and reset, contact the ABB service organization. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL...
  • Page 169 Important: When the checklist is completed, carefully try to turn the grounding switch to the grounded position. If you cannot turn the grounding switch but doors of medium voltage compartments have to be opened, call the ABB service organization. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL...

  • Page 170: Visual Checks On The Drive

    3M Scotch Brite. Use a nylon brush or a vacuum cleaner for removing dust or deposits from recesses. Clean the outside of the cabinet with a vacuum cleaner and cleaning cloths. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 168/184...

  • Page 171: Checking Wire And Cable Connections

    Vibration can loosen electrical connections and cause occasional malfunction or equipment failure. Check all power and control cable connections and tighten them if necessary. Check that all plugs and connectors are tight. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 169/184...

  • Page 172: Cleaning And Replacing Filter Mats

    Make sure that objects like wires or screwdrivers do not enter into the air intake. These objects can cause fatal short-circuits. To prevent foreign matter entering, do not discontinue work for a longer period. For information on inspection and replacement intervals, see "ACS1000 preventive maintenance schedule" [1]. 1228 mm 818 mm...
  • Page 173 To remove a filter mat, roll down the filter mat beginning at the top. Clean the filter mat with compressed air or a vacuum cleaner away from the drive so that dust cannot enter the drive. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 171/184...

  • Page 174: 11.6.10 Inspecting And Replacing Batteries

    When the end of the battery life is indicated, the drive continues to operate until the time set with parameter 145.26 Batt-Alm.Tim-out has elapsed. ABB recommends replacing all of the batteries when one battery is at end of life. 3BHS213401 E01 REV H...
  • Page 175 3. Unscrew the battery at the front (2 in Fig. 11-7) and at the back (3 in Fig. 11-7).Install the new battery in reverse order of removal. 4. Record the date of battery replacement in the logbook 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 173/184...

  • Page 176: 11.6.11 Replacing The Non-Redundant Fan

    5. Move the fan onto the lift truck by one of the following methods: Place lift truck or trolley in front of the fan: place the lift truck or height-adjustable trolley in front of the fan and pull the fan onto the platform. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 174/184...
  • Page 177 Push the lift truck under the fan, ensure that the lift truck does not catch cables and components and lift the fan a little and remove it from the cabinet while avoiding sudden movements. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 175/184...

  • Page 178: 11.6.12 Replacing A Redundant Fan

    4. Install the new fan in reverse order of removal. 11.6.12 Replacing a redundant fan For information on inspection and replacement intervals, see "ACS1000 preventive maintenance schedule" [1]. The estimated working time to replace a redundant fan is approximately 1 hour.
  • Page 179 Figure 11-13: Redundant fans - tools and devices (1) 1/4” (6) Cordless drill (2) ~70 mm (7) 3 x M10x20 (3) 13 mm and 17 mm (8) Height-adjustable platform (4) 13 mm (9) Lift truck (5) T 30 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 177/184...
  • Page 180 If the rear panel is not accessible, remove the sound absorbing panels on the side where the fan is replaced. T 30 Figure 11-14: Redundant fan unit – removing the panels 4. Unplug the power supply cable. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 178/184...
  • Page 181 Note: If the bolt at the back (1 in Fig. 11-16) is not accessible from the back of the cabinet, remove the cover (2 in Fig. 11-16), reach through the opening and unscrew the mounting support (3 in Fig. 11-16) from below. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 179/184...
  • Page 182 Figure 11-16: Redundant fan unit – removing the fixing bolts (1) Bolt (5) 13 mm (2) Cover (6) 13 mm (3) Mounting support (7) Cordless drill (4) 1/4” (8) T 30 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 180/184...
  • Page 183 7. Remove the mounting supports from the fan housing to be replaced and attach the mounting supports to the new fan housing. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 181/184...
  • Page 184 For information on the exact hole positions, see drawing number 3BHS128478 E01 in “Appendix C – Mechanical drawings”. 9. Check that all screws are properly fastened. 10. Install the new fan in reverse order of removal. 3BHS213401 E01 REV H ACS1000 AIR-COOLED USER MANUAL 182/184...
  • Page 186 — ABB Switzerland Ltd. CH-5300 Turgi Switzerland new.abb.com/drives/medium-voltage-ac-drives — © Copyright 2020 ABB. All rights reserved. The information in this document is subject to change without notice.

This manual is also suitable for:

Acs1000 seriesAcs1012-a1Acs 1013-a1Acs 1014-a1Acs1012-a2Acs 1013-a2 ... Show all

Table of Contents