ABB Relion 650 Series Installation Manual
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- Technical manual (754 pages) ,
- Applications manual (382 pages) ,
- Commissioning manual (182 pages)
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Summary of Contents for ABB Relion 650 Series
- Page 1 ® Relion 650 SERIES 650 series Version 1.3 ANSI Installation manual...
- Page 3 Document ID: 1MRK 514 016-UUS Issued: November 2019 Revision: B Product version: 1.3 © Copyright 2013 ABB. All rights reserved...
- Page 4 Copyright This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose. The software and hardware described in this document is furnished under a license and may be used or disclosed only in accordance with the terms of such license.
- Page 5 In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
- Page 6 Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standards EN 50263 and EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive.
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Page 7: Table Of Contents
Checking environmental conditions and mounting space............17 Mounting the IED..........................17 5.3.1 Rack mounting the IED........................17 5.3.1.1 Rack mounting a single 3U IED....................17 5.3.2 Arranging ventilation........................19 Section 6 Connecting......................21 650 series Installation manual © Copyright 2013 ABB. All rights reserved... - Page 8 Enclosure class..........................34 9.3.1 Ingress protection.......................... 34 Section 10 Accessories and ordering data................ 35 10.1 Mounting kits.............................35 10.1.1 Rack mounting kit for a single IED....................35 Section 11 Glossary......................37 650 series Installation manual © Copyright 2013 ABB. All rights reserved...
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Page 9: Introduction
Engineering manual Installation manual Commissioning manual Operation manual Application manual Technical manual Communication protocol manual IEC07000220-3-en.vsd IEC07000220 V3 EN-US Figure 1: The intended use of manuals throughout the product lifecycle 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 10: Document Revision History
1.3.2 Document revision history GUID-52A4699C-F83B-48F8-BF4E-D853043AB731 v5.1.1.1.1 Document revision/date History -/March 2013 First release A/October 2016 Minor corrections made B/November 2019 Maintenance release - Updated safety information and bug corrections 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 11: Related Documents
Product Guide 1MRK 502 050-BUS Type test certificate 1MRK 502 050-TUS Rotor Ground Fault Protection with Injection Unit RXTTE4 and REG670 1MRG001910 Application notes for Circuit Breaker Control 1MRG006806 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 12: Symbols And Conventions
It might indicate the presence of a hazard which could result in corruption of software or damage to equipment or property. The information icon alerts the reader of important facts and conditions. 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 13: Document Conventions
• Dimensions are provided both in inches and mm. If it is not specifically mentioned then the dimension is in mm. 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 15: Safety Information
Do not touch circuitry during operation. Potentially lethal voltages and currents are present. M2364-2 v1 Always use suitable isolated test pins when measuring signals in open circuitry. Potentially lethal voltages and currents are present. 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 16: Caution Signs
M2695-2 v2 Always transport PCBs (modules) using certified conductive bags. M2696-2 v1 Do not connect live wires to the IED. Internal circuitry may be damaged 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 17: Note Signs
Note signs IP1497-1 v1 M19-2 v3.1.1 Observe the maximum allowed continuous current for the different current transformer inputs of the IED. See technical data. 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 19: Environmental Aspects
These handlers can sort the material by using dedicated sorting processes and dispose of the product according to the local requirements. 650 series Installation manual © Copyright 2013 ABB. All rights reserved... - Page 20 Parts Material Unit Metallic plates, parts and screws Steel Plastic parts , LCP LHMI display module Various Package Cardboard Attached material Manuals Paper 1) Polycarbonate 2) Liquid crystal polymer 650 series Installation manual © Copyright 2013 ABB. All rights reserved...
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Page 21: Unpacking, Inspecting And Storing
GUID-966A05ED-CD30-4F66-957E-00FF38943A73 v4 If damage has occurred during transport, appropriate actions must be taken against the latest carrier. Please inform the nearest ABB office or representative. Notify ABB immediately if there are any discrepancies in relation to the delivery documents. 650 series Installation manual ©... -
Page 22: Storing
If the IED is stored before installation, it must be done in the original transport casing in a dry and dust free place in accordance with ANSI C37.90.0. Observe the environmental requirements stated in the technical manual. 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 23: Mounting
Mounting the IED 5.3.1 Rack mounting the IED 5.3.1.1 Rack mounting a single 3U IED GUID-0B513E49-825E-4A76-8D85-69366A344CBF v2 Attach the mounting brackets to both ends of the IED using the required screws. 650 series Installation manual © Copyright 2013 ABB. All rights reserved... - Page 24 A 8.82 inches (224 mm) + 0.47 inches (12 mm) with ring-lug connector B 1 inch (25.5 mm) C 19 inches (482 mm) D 5.20 inches, 3U (132 mm) 650 series Installation manual © Copyright 2013 ABB. All rights reserved...
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Page 25: Arranging Ventilation
Reserve for rack mount approximately 10 cm behind the unit, measured from the surface of the cover. • Ensure sufficient space for the wiring and the installation of cable ducts. 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 27: Connecting
M4 ring-lug type terminals is 9 mm. The maximum outside diameter for the M3 ring-lug type signal terminals is 8 mm. Select ring-lugs suitable to wiring dimension and size of terminal point. 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 28: Connecting Protective Grounding
Therefore, detaching the connector from the unit will not open the secondary circuit of the CT which otherwise could cause dangerously high voltages. To avoid a mismatch between CT and VT connections the connectors are ‘pre-coded’. 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 29: Connecting Current And Voltage Inputs
To help connecting the current and voltage inputs, the connector pair is marked with symbols. For a current input, the connector pair forms a circle. But in the case of a voltage input, the connector pair forms two half-circles. 650 series Installation manual © Copyright 2013 ABB. All rights reserved... - Page 30 X103-3, 4 1/5A 1/5A X103-5, 6 1/5A 1/5A X103-7, 8 1/5A 1/5A X103-9, 10 1/5A 0.1/0.5A X104-1, 2 1/5A 100/220V X104-3, 4 100/220V 100/220V Table continues on next page 650 series Installation manual © Copyright 2013 ABB. All rights reserved...
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Page 31: Connecting Ied With A Test Switch
(such as a measurement probe) may violate the female connector and prevent a proper electrical contact between the printed circuit board and the external wiring connected to the screw terminal block. 650 series Installation manual © Copyright 2013 ABB. All rights reserved... - Page 32 Connect the terminals on the auxiliary voltage connector correctly. Different power supplies use different terminals. Damage may occur to the IED if the plug is accidentally inserted 180 degrees turned (upside down) 650 series Installation manual © Copyright 2013 ABB. All rights reserved...
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Page 33: Connecting The Communication Channels
Invisible damage may increase the fibre attenuation of the optic signal deteriorating the communication quality. Strictly follow the instructions from the manufacturer for each type of optical cables/connectors. See the technical manual for product-specific communication interfaces. 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 35: Checking Installation
If the self supervision of the IED detects a diagnostic error during the start-up process, the green Normal LED flashes and the internal fault code is displayed on the LCD screen. Note down the displayed code to be used as reference when contacting ABB technical support. Table 5:... -
Page 37: Removing, Repairing And Exchanging
IED check with your local ABB office if the IED can be upgraded. Sending the IED for repair AMU0600445 v4 In case of product problems, contact the nearest ABB office or representative for consultation and instructions. Exchanging the IED GUID-1EB39784-696C-4B2E-B560-4115F721DCAB v8 To exchange the IED with another identical unit, remove the IED and install the new one. - Page 38 Section 8 1MRK 514 016-UUS B Removing, repairing and exchanging Check with your local ABB if the IED can be upgraded. 650 series Installation manual © Copyright 2013 ABB. All rights reserved...
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Page 39: Technical Data
Figure 12: Rear view of 3U full 19” with ring lug terminals COM05 IEC11000285 V1 EN-US Figure 13: Rear view of 3U full 19” with screw compression terminals with COM05 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 40: Dimensions
Ingress protection GUID-3E1C78D9-4FF6-46B5-9503-7357447D9012 v2 Table 7: Ingress protection Description Value IED front IP 54 IED rear IP 20 IED sides IP 40 IED top IP 40 IED bottom IP 20 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 41: Accessories And Ordering Data
ANSI11000401 V1 EN-US Figure 15: 19” rack mounting panels for 3U housing Table 8: Mounting kit Items Order number 19" rack mounting kit for one 3U full 19” housing IED 1KHL400352R0001 650 series Installation manual © Copyright 2013 ABB. All rights reserved... -
Page 43: Glossary
Standard Common Format for Transient Data Exchange format for Disturbance recorder according to IEEE/ANSI C37.111, 1999 / IEC60255-24 Cause of transmission Central processing unit Carrier receive Cyclic redundancy check CROB Control relay output block 650 series Installation manual © Copyright 2013 ABB. All rights reserved... - Page 44 FOX 512/515 Access multiplexer FOX 6Plus Compact time-division multiplexer for the transmission of up to seven duplex channels of digital data over optical fibers File Transfer Protocal Function type 650 series Installation manual © Copyright 2013 ABB. All rights reserved...
- Page 45 1. Internet protocol. The network layer for the TCP/IP protocol suite widely used on Ethernet networks. IP is a connectionless, best-effort packet- switching protocol. It provides packet routing, fragmentation and reassembly through the data link layer. 650 series Installation manual © Copyright 2013 ABB. All rights reserved...
- Page 46 Process bus Bus or LAN used at the process level, that is, in near proximity to the measured and/or controlled components Power supply module Parameter setting tool within PCM600 650 series Installation manual © Copyright 2013 ABB. All rights reserved...
- Page 47 Ethernet protocols incorporated into 4.2BSD Unix. TCP/IP was developed by DARPA for Internet working and encompasses both network layer and transport layer protocols. While TCP and IP specify two protocols 650 series Installation manual © Copyright 2013 ABB. All rights reserved...
- Page 48 Three times zero-sequence current. Often referred to as the residual or the ground-fault current Three times the zero sequence voltage. Often referred to as the residual voltage or the neutral point voltage 650 series Installation manual © Copyright 2013 ABB. All rights reserved...
- Page 50 ABB AB Grid Automation Products SE-721 59 Västerås, Sweden Phone +46 (0) 21 32 50 00 Scan this QR code to visit our website www.abb.com/protection-control © Copyright 2013 ABB. All rights reserved.