Transfer Assembly Dismounting And Remounting; Installation - Suzuki GRAND VITARA JB416 Service Manual

Installation

Reverse removal procedure for installation noting the
following.
• Connect 4WD control module connectors securely.
• If the vehicle is equipped with air bag system, be sure
to enable air bag system after 4WD control module is
back in place.
Refer to "Enabling Air Bag System: in Section 8B in
related manual".
Transfer Assembly Dismounting and
Remounting
Dismounting
1) Shift transfer to 4H position operating transfer
switch.
2) Disconnect negative (–) cable from battery.
3) Remove gear shift control lever (for M/T model)
referring to "Transmission Shift Control Lever
Removal and Installation: in Section 5B in related
manual".
4) Drain transfer oil.
5) Remove front propeller shaft (1) and rear propeller
shaft (2) referring to "Propeller Shaft Removal and
Installation: in Section 3D in related manual".
6) Remove exhaust center pipe (3) referring to
"Exhaust Pipe and Muffler Removal and Installation:
in Section 1K in related manual".
7) Disconnect transfer actuator connector (4), center
differential lock switch connector (5), 4L/N switch
connector (6).
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8) Support engine rear mounting member (1) with
transmission jack (2).
9) Remove engine rear mounting bolts (3), and then
slant the transmission with transfer.
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10) Remove gear shift control lever rear case from
transfer (for M/T model).
11) Remove transfer to transmission bolts (upper side),
and then install engine rear mounting member with
transmission and transfer.
12) Support transfer assembly (1) with transmission
jack.
13) Remove transfer to transmission bolts (lower side)
(2), and then lower transfer assembly.
Remounting
Reverse dismounting procedure for remounting noting
the following.
• Tighten each bolts and nuts referring to "Transfer
Assembly Components: Motor-Shift Type (Transfer
with Shift Actuator)", "Propeller Shaft Construction: in
Section 3D in related manual", "Exhaust System
Components: in Section 1K in related manual", "Gear
Shift Control Lever Rear Case Assembly
Components: in Section 5B in related manual" and
"Transmission Shift Control Lever Removal and
Installation: in Section 5B in related manual".
• Set each clamp for wiring securely.
• Fill transfer oil referring to "Transfer Oil Change:
Motor-Shift Type (Transfer with Shift Actuator)".
• Connect battery and check for function.
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