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Toshiba 5000 Series Installation And Operation Manual

Industrial ups. 3-phase, 480vin - single phase, 120vout
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Download this manual See also: User Manual, Operation & Installation Manual
INSTALLATION AND OPERATION MANUAL
Part # 92973-001
December 2018
Manufactured in the USA
© Copyright 2018 TOSHIBA International Corporation
All rights reserved.
UNINTERRUPTIBLE POWER SYSTEM (UPS)
5000 SERIES 3P1
INDUSTRIAL UPS
3-Phase, 480Vin - Single Phase, 120Vout
15, 30, 50 KVA

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Summary of Contents for Toshiba 5000 Series

  • Page 1 UNINTERRUPTIBLE POWER SYSTEM (UPS) 5000 SERIES 3P1 INDUSTRIAL UPS 3-Phase, 480Vin - Single Phase, 120Vout INSTALLATION AND OPERATION MANUAL 15, 30, 50 KVA Part # 92973-001 December 2018 Manufactured in the USA © Copyright 2018 TOSHIBA International Corporation All rights reserved.
  • Page 2 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 3 UNINTERRUPTIBLE POWER SYSTEM (UPS) 5000 SERIES 3P1 INDUSTRIAL UPS 3-PHASE, 480V IN, SINGLE-PHASE, 120V OUT INSTALLATION AND OPERATION MANUAL 15, 30, 50 KVA Part # 92973-001 December 2018 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 4 The instructions contained in this manual are not intended to cover all of the details or variations in equipment, or to provide for every possible contingency concerning installation, operation, or maintenance. Should further information be required or if problems arise which are not covered sufficiently, contact your Toshiba sales office or call Toshiba Power Electronics Division at 855-803-7087 The contents of this instruction manual shall not become a part of or modify any prior or existing agreement, commitment, or relationship.
  • Page 5 UNINTERRUPTIBLE POWER SYSTEM (UPS) Please complete the following information and retain for your records. Unless otherwise specified, the warranty period for the UPS or UPS part is 36 months from the shipment date (see Toshiba International Corporation bill of lading).
  • Page 6 ) Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners. Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this manual.

  • Page 7: Table Of Contents

    UPS Status Indicators..................... 20 MBS Mimic Display ......................21 Installation........................... 22 Installation Safety ......................22 Unpacking ........................24 UPS Clearance ....................... 24 UPS Anchorage ......................25 Conduit Landing Plates....................27 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 8 5000 Series Parameter Definitions ................57 12.19 System Fault Messages ..................... 58 12.20 System Warning Messages ..................58 12.21 System Mode Messages .................... 60 12.22 System Status Messages ................... 61 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 9 External Layouts/Dimensions/Shipping Weights ..............69 Appendix A – Dimensional Drawings ....................70 Appendix B – Command Parameter Definitions Table ..............76 Appendix C – Installation Planning Guide ..................80 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 10 This page intentionally left blank 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 11: Introduction

    Introduction This manual provides information on how to safely operate your 5000 Series Industrial 3-Phase Input -Single Phase Output Uninterruptible Power System (UPS). This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.

  • Page 12: General Safety Instructions

    Electrical – Voltage & Shock Hazard Symbol indicates parts inside may cause electric shock. Explosion Hazard Symbol indicates parts may explode. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 13: Signal Words

    For further information on workplace safety visit www.osha.gov. Factory Authorized Personnel Factory authorized personnel have been factory trained and certified to service and repair the UPS. Contact the Toshiba Customer Support Center for assistance in locating the factory 5000 Series-authorized personnel nearest you.

  • Page 14: Important Safety Instructions

    CAUTION Misuse of this equipment could result in personal injury and/or equipment damage. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may come from the use of this equipment.

  • Page 15: Unintended Usage

    Disclaimer IN NO EVENT WILL TOSHIBA CORPORATION BE RESPONSIBLE OR LIABLE FOR EITHER INDIRECT OR CONSEQUENTIAL DAMAGE OR INJURY THAT MAY COME FROM THE MISUSE OF THIS EQUIPMENT. ANY MODIFICATIONS WITHOUT AUTHORIZATION BY TOSHIBA COULD RESULT IN PERSONAL INJURIES, DEATH OR DESTRUCTION OF THE UPS.

  • Page 16: General Maintenance

    DO NOT push or pull on the sides of the packaging or the UPS to move it. Always use a crane, forklift, or pallet jack for transporting and positioning the UPS. Pushing/pulling on the sides of the unit to move it may result in damage to the UPS. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 17: Unpacking

    Packing materials should be disposed by the appropriate means. • Immediately report any abnormalities to Toshiba Customer Support Center or an authorized representative. • Locate and retain box labeled “Additional Parts Inside.” It contains bus bars and hardware required to connect the UPS and Bypass cabinets together.

  • Page 18: Inspection/Storage

    During periods of non-use, the following guidelines are recommended for storage. These instructions apply to installations that have already been through initial Start-up with Toshiba Service. For installations that have not been through Start-up, arrange the intial power up with Toshiba Service.

  • Page 19: Unpack The 5000 Series Ups

    (521) FRONT FORK GUIDES - 50/40KVA POWER ELECTRONICS CABINET OR 30KVA UPS 31.3 (886) 37.4 (949) (99) 43.5 (1096) FIGURE 4.1: FORK GUIDE DIMENSIONS FOR LARGE AND SMALL ENCLOSURES 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 20 UPS during shipping. Follow the directions below to unpack the UPS. Note that the 50kVA 5000 Series 3P1 consists of two sperate pallets with one large section and one smaller section. The 30kVA and 15kVA units consist of only one pallet.
  • Page 21 5. Use a forklift or crane to transport the UPS to it’s installation location. See Section 8. FIGURE 4.3: UNPACKING LARGE ENCLOSURE – 50/40KVA POWER ELECTRONICS CABINET OR 30KVA UPS 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 22: Transporting By Crane

    FIGURE 4.4: CABLES AND EYEBOLTS TO LIFT THE UPS More than 60° Uneven Cables FIGURE 4.5: ANGLE MORE THAN 60° FIGURE 4.6: UNEVEN CABLES FIGURE 4.7: UNACCEPTABLE OPERATION FIGURE 4.8: ACCEPTABLE OPERATION 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 23: Warning Labels

    WARNING AREA BACKGROUND COLOR: ANSI DANGER RED ARNING AREA BACKGROUND COLOR: ANSI DANGER RED If a label is missing or illegible, contact Toshiba Customer Support Center or an authorized WARNING AREA TEXT COLOR: ANSI WHITE ARNING AREA TEXT COLOR: ANSI WHITE representative.
  • Page 24 INVERTER LABEL N AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED REV: UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED. DRAWING NO.: 90468 13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 25 CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED REV: TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED. DRAWING NO.: 94045 DATE 13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 26 13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A. 57275 DATE 13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A. 13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 27: Storage/Operating Environment

    3. The input frequency must be within the rated input frequency range. 4. The UPS should not be used with a load that has a rated input that is greater than the rated output of the 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 28 9. The capacitors in the UPS maintain a residual charge for a while after turning the UPS off. Wait five (5) min- utes before opening cabinet. This allows the system capacitors to fully discharge. 10. DO NOT attempt to disassemble, modify, or repair the UPS. Call your Toshiba sales representative for repair information.

  • Page 29: Maintenance Precautions

    2. Operate the internal maintenance bypass unit in accordance with Section 13.3 and Section 13.4. 3. Only factory authorized personnel should service the UPS. Contact Toshiba for the nearest authorized ser- vice center. 4. Battery system service should be performed by factory authorized personnel only.

  • Page 30: Enclosure Layout

    GREEN - Power to UPS Input SCREEN RESET (To reset screen, insert thin probe, such as a paper clip, and press gently) LCD Touch Screen Display UPS CABINET FACEPLATE 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 31: Ups Status Indicators

    UPS currenlty has triggered a fault. Solid Tests the Status Indicator LEDs. Press and hold to Push to Test verify LEDs illuminate. Release to end test. 5000 SERIES 3P1 UPS LED STATUS INDICATORS 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 32: Mbs Mimic Display

    Breaker) LEDs Red – CB1 is Open Green – CB4 is Closed CB4 (UPS Output Breaker) LEDs Red – CB4 is Open 5000 SERIES 3P1 UPS MBS MIMIC PANEL 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 33: Installation

    CAUTION Install the UPS in an appropriate environment. Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions. See Table 6.1: UPS Storage/Operating Environment Standards 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 34 3. Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise. 4. A separate ground cable should be run inside the conduit with the input power, output power, and control circuits. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 35: Unpacking

    NOTE: Minimum front clearance when physically accessing the UPS must be at least the width of the front door of the UPS, or per NEC 110.34(A)(36 in./900 mm) and local requirements, whichever is greater. The 5000 Series 3P1 is front-access for installation, operation, and maintenance, wiring and cable installation. The clear- ance around the UPS is listed in Table 8.1.

  • Page 36: Ups Anchorage

    Cabinet base skids. See Figure 8.1, Figure 8.2, and Figure 8.3 for the hole locations and dimensions. 3.6 (91) Cabinet Footprint (0.5” x Ø 0.63) (0.5” x Ø 0.63) 3.6 (91) Cabinet Footprint 23.0 (584) *DIMENSIONS: in. (mm) FIGURE 8.1: 50/40KVA ANCHORAGE AND FOOTPRINT 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 37 3.6 (91) (0.5” x Ø 0.63) FIGURE 8.2: 30KVA ANCHORAGE AND FOOTPRINT (0.5” x Ø 0.63) 3.6 (91) 23.0 (584) *DIMENSIONS: in. (mm) FIGURE 8.3: 15KVA ANCHORAGE AND FOOTPRINT 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 38: Conduit Landing Plates

    Footprint 19.5 Landing (496) Cabinet *DIMENSIONS: 27.9 in. (mm) (709) (78) FIGURE 8.4: 50/40KVA CONDUIT LANDING FIGURE 8.5: 50/40KVA CONDUIT LANDING PLATE DIMENSIONS - BOTTOM PLATES DIMENSIONS- TOP VIEW 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 39 *DIMENSIONS: 3.3 x 7.5 in. (mm) (67) (85 x 190) (50) FIGURE 8.8: 15KVA CONDUIT LANDING FIGURE 8.9: 15KVA CONDUIT LANDING PLATE PLATES DIMENSIONS- BOTTOM DIMENSIONS - TOP VIEW 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 40: Ups Wiring

    Bottom: Left of Power Landing Plate Power Top: Rear of MBS Bay 5.8 in x 21.5 in (148 mm x 546 mm) x 16 Gauge Steel Bottom: Front of MBS Bay. Cables 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 41: 50/40Kva Power And Ground Cable Routing

    Ground Bus located on the bottom front of the PE Bay. TOP POWER CABLE ROUTING GROUND GROUND BUS CABLE ROUTING PORTS POWER ELECTRONICS XFMR BOTTOM POWER CABLE ROUTING FIGURE 9.1: UPS POWER AND GROUND CABLE ROUTING 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 42: Power Terminals And Cable Sizing

    NOTE: The INPUT, SECONDARY INPUT, DC INPUT, and OUTPUT bus stubs are all drilled to accept NEMA 2-Hole terminal lugs with 3/8 in. bolt holes on 1.75 in. centers. FIGURE 9.2: 50/40 & 30KVA POWER BUS DETAIL 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 43 Terminal Description Battery–Negative Battery–Positive Not Used Output–Neutral Output–Line Bypass Input–Neutral Bypass Input–Line A Phase Input B Phase Input C Phase Input GROUND FIGURE 9.4: 15KVA UPS POWER TERMINAL DETAIL 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 44: Grounding Wire

    TABLE 9.7: DC (BATTERY) MINIMUM BREAKER RATINGS* 15kVA 30kVA 50kVA Voltage Capacity (Min.) 200 VDC 200 A 400 A 600 A * Toshiba supplied battery systems are UL-approved and come pre-installed circuit breakers 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 45: One-Line Diagram

    One-Line Diagram Note: Always consult your local and NEC electrical codes for wiring, cabling, and circuit protection device requirements. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 46: Communication Interfaces

    SIGNAL OPERATION OUT1: LOAD ON BYPASS OUT2: LOAD ON INVERTER OUT3: BATTERY OPERATION OUT4: WARNING OCCURRED OUT5: BATTERY SHUTDOWN WARNING OUT6: OVERLOAD OUT7: BATTERY LOW WARNING OUT8: FAULT OCCURRED 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 47 The Output terminal strip TB3 provides eight (OUT1 thru OUT8) Form “C” NO (Normally Open) / NC (Normally Closed) dry type programmable contacts to drive annunciation signals sourced, or “wetted”, by external monitoring de- vices. See Table 10.1 for wiring and cabling details 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 48: Programmable Output Relay

    A BATT_SD warning will be indicated on the display when this warning occurs. This level is set in the display's Setup tab by an Authorized Toshiba Service Provider. This is the default setting for OUT5. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 49 Charge, equalizing charge will last for duration in minutes de- fined by Cmd#532. OverHeat Activated when Device Overheat (Chopper or Inverter IGBT) or UPS Overheat occurs. Fuse Blown Activated when fuse blown fault occurs *Default Output Settings 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 50: Remoteye Network Card Option

    RemotEye Network Card Option The optional RemotEye network card for the Toshiba UPS permits network monitoring and control of the UPS. This card is located on the upper right corner of the Transformer and Power Electronics Bay (Refer to Table 7.3). The card provides a network, or LAN-based communication interface for the UPS.

  • Page 51: Specifications

    105 Vdc (@1.75V/Cell) (Default) Battery Minimum Voltage 96 Vdc (@1.6V/Cell) Battery Float Voltage 135 Vdc Ripple Voltage w/o Batteries < 0.2% of DC Voltage Maximum Re-charge Current 30 A 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 52 RemotEye 4, Modbus RTU, Modbus TCP, BACNET, RS232 Port Dry Contacts Included (I/O Board) Emergency Power Off (EPO) (User-provided remote contact) Other UL 1778, cUL 22.2, No. 107.1 UL17025, NFPA 70; NEC, ISO9001, Compliance IEC298 IP20 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 53: Efficiency Vs. Load (Typical)

    BTU/hr. Loss at Percent Full Load* 100% 15kVA 1028 4,590 6,049 7,177 8,579 30kVA 2047 9,824 14,072 17,708 19,407 50kVA 3412 12,255 18,835 22,591 31,226 * Subject to change without notice. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 54: Operator Interface

    The display may not respond if the button press is too short. Touch Screen Display and Control Panel Touch Screen Display Indicators AC Input Warning On-Line/Fault Display Reset Button FIGURE 12.1: UPS DISPLAY PANEL 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 55: Operator Controls - Light Emitting Diodes (Led)

    UPS currently has triggered a warning state. UPS Fault UPS currenlty has triggered a fault. Tests the Status Indicator LEDs. Press and hold to Push to Test verify LEDs illuminate. Release to end test. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 56: Touch Screen Display

    UPS Control – Toggles between On-Line (UPS) and bypass (BYP) modes. (See Sections 13.2, 13.3) Press UPS: UPS switches to On-Line mode, label changes to BYP. Press BYP: UPS switches to Bypass mode, label changes to UPS. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 57: Header Bar

    Warning – Displays last warning sensed by UPS. Multiple frequent warnings of the same type may induce a fault condition. UPS Mode – Current state of UPS. FIGURE 12.4: FOOTER BAR DISPLAY COMPONENTS 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 58: Quick Access Toolbar

    Quick View On/Off Selector – Press to toggle between Normal view and Quick view. Quick view displays a simultaneous summary of the Input/Output/Bypass/DC Voltages and Currents See Section 12.13. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 59: 5000 Menu Tree

    INPUT OUTPUT BATT CTL&CFG HIST DSP&EX SETUP INPUT OUTPUT BATT CTL&CFG HIST DSP&EX RECORD BACKUP FAULT OPERATION SYSTEM CHANGES WARNING FAULT HELP WARNING STATUS FIGURE 12.5 – MENU TREE 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 60: Toolbar: Security

    The touchscreen can be turned locked by pressing the SCREEN LOCK button. When locked, only the SCREEN UN- LOCK button is active, the rest of the display will not respond to touch. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 61: Toolbar: Quick View On/Off

    Amps (A), or as a % of rated current (%). The highlighted icon indicates the current display mode. Displays DC Bus voltage, Battery voltage, and Battery Charge/Discharge current. FIGURE 12.6: QUICK VIEW DISPLAY 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 62: Tab: Main - Run/Stop

    Press BYP: UPS switches to Bypass mode, label changes to UPS. Information Bar – Displays status, helpful hints, acronym definitions updated every two seconds. FIGURE 12.7: MAIN TAB COMPONENTS 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 63 4. To put the UPS back into Bypass mode, press the BYP button. The hourglass will display as in step 2, then the button will display the UPS icon. FIGURE 12.8: UPS/BYP BUTTON OP- ERATION 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 64: Tab: Monitor

    Off, Bypass, Online, and Backup. The figure below illustrates the display for each of these modes. Mode: OFF Mode: Bypass Mode: Backup Mode: Online FIGURE 12.10: MIMIC DISPLAY CURRENT FLOW INDICATOR 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 65: Tab: Setup

    History – UPS Operation time, Number of Faults, Backup, Operations. Display and Ext Comm. – Disp. S/W version, buzzer status, display calibration values. RemotEye I/P address, data and network status. FIGURE 12.11: PARAMETER CATEGORIES 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 66 (Pressing Quit without first press- ing Write will cause the newly entered data to be lost.) Quit Exit keypad. Example 3 – Binary choice (On/Off, Enable/Disable, Contact A/Contact B) 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 67: Tab: Record

    (First In, First Out) System Changes Every time parameters of the system are edited, the 16 records before overwrite date, time, and change are recorded. (First In, First Out) FIGURE 12.12: RECORDS 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 68: Tab: Help

    FIGURE 12.14: HELP CATEGORIES 12.17 5000 Series Parameter Definitions See Appendix A for a list of the definitions and functions of the Command Parameters accessable in the USR and ADM modes.. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 69: System Fault Messages

    Warning messages are generated when a noncritical abnormal operating condition occurs. The following tables shows possible messages and their meaning. When a Warning condition exists, the amber LED on the UPS display panel will flash for the duration of the Warning con- dition. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 70 Input and Output are Asynchro- Contact nearest Toshiba Authorized service repre- nous sentative. 72BOPEN 72B Battery Breaker Open Close battery breaker. If warning persists. Contact nearest Toshiba Authorized service representative. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 71: System Mode Messages

    Input converter and inverter are running (Double conversion mode). StopInv No output, UPS is in the process of stopping the Inverter and discharging the DC Bus. StartInv UPS is starting up the Inverter. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 72: System Status Messages

    User Has Disabled Chopper Through External I/O No action needed. EPROMDIS EPROM Writes To The Control Board Were Disabled. No action needed. The User Will Not Be Able To Change Any Control Board Parameters. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 73: Ups Operation

    UPS Operation The 5000 Series UPS is hardwired to both utility power and the critical loads. The four main operating states are: 1. On-Line Mode: The UPS converts utility power to charge batteries and provides clean power to the load from the inverter output.

  • Page 74: Stop The Ups (Switch To Bypass Mode)

    11. At this time, MCCB-2 (Bypass Input Breaker) may now be opened. 12. Open MCCB1 (UPS Input Breaker). The unit is now in Maintenance Bypass mode and may be serviced. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 75: Switch The Ups From Maintenance Bypass To Online

    12. Touch and hold the UPS button for 2 seconds (this will transfer the UPS to inverter operation.) The unit is now in Inverter Operation Mode and the load is protected. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 76: Restore System Power After An Epo Shutdown

    Nominal voltage (V 120 Vdc Alarm voltage (V 111 Vdc Shutdown voltage (V 105 Vdc CURRENT VOLTAGE Shutdown Voltage TIME 100% Battery Capacity FIGURE 13.1: TYPICAL BATTERY DISCHARGE CURVE 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 77: Battery Recharge

    CURRENT CHARGE CHARGE VOLTAGE (30A) = 135 V = 105 V DISCHARGE SHUT-OFF POINT FULLY CHARGED TIME PERIOD 1 PERIOD 2 PERIOD 3 FIGURE 13.2: TYPICAL BATTERY CHARGING CURVE 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 78: Audible Alarm Functions

    The buzzer can be disabled permanently by selecting the Settings tab then setting the parameter Buzzer Disable to Disable. This will disable the alarm so that no alarm sounds for any Fault or Warning condition. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 79: Options

    Remote Monitoring System – RemotEye 4 The 5000 Series can be monitored and controlled remotely via. the optional RemotEye 4 10/100 Base-T network card with embedded software that allows network administrators to monitor and control the UPS via any of the following protocols: •...

  • Page 80: External Layouts/Dimensions/Shipping Weights

    Shipping weights include 120 lbs. (54.4 kg) for I/O & MBS shipping pallet and 270 lbs. (121.5 kg) for PEC Pallet. Optional Isolation Transformer accounts for approximately 350 lbs. of the IO & MBS Weight. Subtract weight accordingly if transformer is not included. 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...

  • Page 81: Appendix A - Dimensional Drawings

    5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
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  • Page 87: Appendix B - Command Parameter Definitions Table

    5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
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  • Page 89 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 90 Maximum battery discharge current based on lowest permissible discharge voltage of 1.6 VPC. DC Circuit Breaker size based on breakers external to Toshiba-supplied Battery System(s) or UPS(s). (Toshiba- supplied Battery Systems come equipped with internal circuit breakers sized to meet specific operating condi- tions) DC wires should be sized to allow not more than a 2-volt drop at maximum discharge current.

  • Page 91: Appendix C - Installation Planning Guide

    Suggested Max. Feeder Length for Min. Wire Size in Steel Maximum Output Power Demand Phase Conduit Amps AWG or kcmil a 75 °C Temp. Rating Feet #1/0 300 kcmil 2 x 300 kcmil 5000 Series 3P1 Industrial UPS Installation and Operation Manual – 92973-001...
  • Page 92 SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION 13131 West Little York Road, Houston, Texas 77041 US (855) 803-7087 Fax. (713) 896-5212 Canada (800) 872-2192 www.toshiba.com/tic/industrial/uninterruptible-power-systems Printed in the U.S.A.

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