Fuel Injector And Fuel Rail Replacement Removal Procedure - Suzuki XL7 2007 Service Manual

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16. Prime the fuel system.
a. Cycle the ignition ON for 5 seconds and then
OFF for 10 seconds. Repeat cycling twice.
b. Crank the engine until it starts. The maximum
starter motor cranking time is 20 seconds.
c. If the engine does not start, repeat the above
steps.
17. Run the engine and check the system for leaks.
Fuel Injector and Fuel Rail Replacement
Removal Procedure
WARNING
!
Refer to "Gasoline/Gasoline Vapors Caution:
".
1. Remove the upper intake manifold. Refer to "Upper
Intake Manifold Replacement: ".
2. Disconnect the fuel feed pipe quick connect fitting (3)
from the fuel rail. Refer to "Metal Collar Quick
Connect Fitting Service".
WARNING
!
Refer to "Safety Glasses and Compressed
Air Caution: ".
3. Use compressed air in order to remove any debris
from the around the area where the fuel injectors
enter the lower intake manifold.
4. Remove the fuel rail bolts.
CAUTION
!
• Remove the fuel rail assembly carefully in
order to prevent damage to the injector
electrical connector terminals and the
injector spray tips. Support the fuel rail
after the fuel rail is removed in order to
avoid damaging the fuel rail components.
• Cap the fittings and plug the holes when
servicing the fuel system in order to
prevent dirt and other contaminants from
entering open pipes and passages.
5. Remove the fuel rail with fuel injectors from the lower
intake manifold.
6. Disengage the fuel injector electrical connector lock.
Fuel System:
1G-43

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