Bosch ECP 160 Installation Manual

Bosch ECP 160 Installation Manual

Electric coolant pump

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Electric Coolant Pump ECP 160
Installation Manual
V 1.0 6/4/2018

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Table of Contents
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Summary of Contents for Bosch ECP 160

  • Page 1 Electric Coolant Pump ECP 160 Installation Manual V 1.0 6/4/2018...
  • Page 3: Table Of Contents

    Electric Coolant Pump ECP 160 Table of contents | en Table of contents Getting started Technical Data Installation Installation Electronic Installation Pump Usage Troubleshooting/Frequently asked Questions Vibration Profile Requirements for the coolant Requirements for the intake air Disposal Bosch Engineering GmbH Installation Manual 11.04.2018 | V 1.0 |...
  • Page 4: Getting Started

    Caution! Risk of injury if using the ECP 160 inappropriately. Use the ECP 160 only as intended in this manual. Any maintenance or repair must be performed by authorized and qualified personnel approved by Bosch Motorsport. Caution!
  • Page 5: Technical Data

    Electric Coolant Pump ECP 160 Technical Data | en Technical Data The Bosch ECP 160 coolant pump features a PWM controlled BLDC motor. Its main purpose are coolant systems. The supply voltage is 12 V. Application Max. differential pressure (el. limited) <2.4 bar (g)
  • Page 6 | Technical Data Electric Coolant Pump ECP 160 Speed control Characteristic Surface coating Anodization Color Black Fluid filtering Possible both sides Pressure 0 l/min 50 l/min 100 l/min 150 l/min 200 l/min 250 l/min 3000 2500 2000 1500 1000...
  • Page 7 Electric Coolant Pump ECP 160 Technical Data | en Power Consumption 0 l/min 50 l/min 100 l/min 150 l/min 200 l/min 250 l/min 6 0 0 0 7 0 0 0 8 0 0 0 9 0 0 0 1 0 0 0 0 1 1 0 0 0 1 2 0 0 0 1 3 0 0 0 1 4 0 0 0...
  • Page 8 | Technical Data Electric Coolant Pump ECP 160 Pin 4 Free Pin 5 Free Mechanical connector intake side Wiggins clamps W994-20D 1 ¼” Wiggins welding flange W903-B20D 1 ¼” Wiggins connecting sleeve W908-20D 1 ¼” Mechanical connector pressure side Wiggins clamps W994-20D 1 ¼”...
  • Page 9: Installation

    Electric Coolant Pump ECP 160 Installation | en Installation The ECP 160 is designed for easy installation and fast swaps. To ensure a smooth run and a long lifespan of the product the following requirements have to be met. Installation Electronic The electronics require supply air for certain loads and ambient temperatures.
  • Page 10: Usage

    | Usage Electric Coolant Pump ECP 160 Usage – The pump may only be operated in accordance with the specification. – The system must be completely vented and must not be switched on without coolant. – The pump must be completely flooded and must not be used for priming.
  • Page 11: Troubleshooting/Frequently Asked Questions

    – Permanent application of system pressure outside of normal use is not permitted. – If a secondary casing pump overflows the ECP 160 pump at the test bench, this can lead to starting difficulties for the ECP 160 pump. –...
  • Page 12: Vibration Profile

    | Vibration Profile Electric Coolant Pump ECP 160 Vibration Profile Broadband noise: 8h/direction Frequency (Hz) Acceleration density (m/s 50.4 26.0 0.56 1,000 2,000 Effective value a 55.4 m/s Sine: 8h/direction Frequency (Hz) Acceleration peak (m/s 2,000 11.04.2018 | V 1.0 |...
  • Page 13: Requirements For The Coolant

    The coolant system may only be filled in the cleaned state and connected to the pump. No core sand, other production residues or contamination of the pump may be supplied. The pump may only be operated with commercially available coolants. Bosch Motorsport can’t issue a release. The chemical resistance must be proven in own tests.
  • Page 14: Requirements For The Intake Air

    | Requirements for the intake air Electric Coolant Pump ECP 160 Requirements for the intake air If the pump is operated in a dirty environment, clean intake air must be provided. The intake air particles must be less than 0.1 mm. The pump has only low intake effect and must not be obstructed by fine filters during operation.
  • Page 15: Disposal

    Electric Coolant Pump ECP 160 Disposal | en Disposal Hardware, accessories and packaging should be sorted for recycling in an environment-friendly manner. Do not dispose of this electronic device in your household waste. Waste electronic equipment must be disposed of properly according to Electrical and Electronics Act (ElektroG) and the European WEE directive.
  • Page 17 Bosch Engineering GmbH Motorsport Robert-Bosch-Allee 1 74232 Abstatt Germany www.bosch-motorsport.com © Bosch Engineering GmbH, 2018...

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