Related Manuals for Toro 03674
Summary of Contents for Toro 03674
- Page 1 Form No. 3398-553 Rev A Reelmaster ® 5010-H Traction Unit Model No. 03674—Serial No. 316000001 and Up *3398-553* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product.
-
Page 3: Table Of Contents
Safety ................4 Drive System Maintenance .........47 Safe Operating Practices........... 4 Adjusting the Traction Drive for Neutral....47 Toro Riding Mower Safety ........6 Adjusting the Rear Wheel Toe-in ......47 Sound Power Level ..........7 Cooling System Maintenance ........48 Sound Pressure Level..........7 Removing Debris from the Cooling System ....48... -
Page 4: Safety
Safe Handling of Fuels Safety • To avoid personal injury or property damage, use extreme This machine is designed in accordance with EN ISO care in handling fuel. Fuel is extremely flammable and the 5395:2013 and ANSI B71.4-2012 specifications in effect at vapors are explosive. -
Page 5: Maintenance And Storage
• • Do not change the engine governor settings or over-speed Be certain that the seat belt can be released quickly in the engine. Operating the engine at excessive speed may the event of an emergency. increase the hazard of personal injury. •... -
Page 6: Toro Riding Mower Safety
Keep your body and hands away from pin hole leaks or nozzles that eject hydraulic fluid under high pressure. The following list contains safety information specific to Toro Use paper or cardboard, not your hands, to search for products or other safety information that you must know that leaks. -
Page 7: Sound Power Level
Toro Distributor. Decals • To ensure optimum performance and continued safety certification of the machine, use only genuine Toro Safety decals and instructions are easily replacement parts and accessories. Replacement parts visible to the operator and are located near and accessories made by other manufacturers could be any area of potential danger. - Page 8 110-0986 106-6755 1. Press the brake pedal and parking brake pedal to set the 1. Engine coolant under 3. Warning—do not touch the parking brake. pressure. hot surface. 2. Explosion hazard—read 4. Warning—read the 2. Press the brake pedal to apply the brake. the Operator's Manual.
- Page 9 Battery Symbols Some or all of these symbols are on your battery 120–4158 1. Explosion hazard 6. Keep bystanders a safe 3. Engine—preheat 1. Read the Operator’s distance from the battery. Manual. 2. No fire, open flame, or 7. Wear eye protection; 2.
- Page 10 110-8973 110-8869 (Affix over Part Number 110–8869 for CE*) 1. Warning—read the Operator's Manual, do not operate this * This safety decal includes a slope warning required on the machine for compliance machine unless you are trained. to the European Lawn Mower Safety Standard EN ISO 5395:2013. The conservative 2.
-
Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the tire pressure. – No parts required Adjust the control-arm position. Cutting units Install the cutting units. Mount the finishing kits (finishing kits Finishing kit are sold separately). -
Page 12: Adjusting The Control-Arm Position
Adjusting the Control-Arm Installing the Cutting Units Position Parts needed for this procedure: No Parts Required Cutting units Procedure Procedure The control-arm position can be adjusted for your comfort. CAUTION 1. Loosen the 2 bolts securing the control arm to the retaining bracket (Figure If you do not disconnect the power to the cutting... - Page 13 4. Mount the turf-compensation spring to the same side of the cutting unit as the reel-drive motor. Position the turf compensation as follows: Note: All cutting units are shipped with the turf-compensation spring mounted to the right side of the cutting unit. A.
-
Page 14: Mounting The Finishing Kits
B. Insert the lift-arm yoke onto the carrier-frame shaft (Figure C. Insert the lift-arm shaft into the lift arm and secure it with the washer and lynch pin (Figure 9. Insert the cap over the carrier-frame shaft and lift-arm yoke. 10. - Page 15 3. Insert the connector plate onto the bulkhead-mounting bolts with the connectors positioned as shown in Figure 4. Secure the connector plate to 1 of the mounting bolts with the flange nut previously removed. 5. Locate the wire harness on the machine and plug the wire connectors into the wire connectors of the finishing kit.
-
Page 16: Adjusting The Turf-Compensation Spring
Adjusting the Turf-Compensation Spring No Parts Required Procedure The turf-compensation spring (Figure 16) transfers the weight from the front to the rear roller. This helps to reduce a wave pattern in the turf, also known as marcelling or bobbing. Figure 14 Important: Make spring adjustments with the cutting #3 Cutting Unit Location, Right Rear unit mounted to the traction unit, pointing straight... -
Page 17: Installing The Ce Hood Latch
4. Outside the hood, insert the hook end of the latch through the hole in the hood. Make sure that the rubber sealing washer remains on the outside of the hood. Installing the CE Hood Latch 5. Inside the hood, insert the metal washer onto the latch and secure with the nut. -
Page 18: Product Overview
Product Overview Figure 21 Figure 20 1. Engine hood 5. Seat adjustments 2. Operator's seat 6. Front cutting units 1. Chain bracket 3. Cutting-unit kickstand 3. Control arm 7. Rear cutting units 2. Snapper pin 4. Steering wheel Controls Seat-Adjusting Knobs The seat-adjusting lever (Figure 22) allows you to adjust the... -
Page 19: Traction Pedal
Traction Pedal Tilt-Steering Pedal The traction pedal (Figure 23) controls the forward and To tilt the steering wheel toward you, press the foot pedal reverse operation. Press the top of the pedal to move (Figure 23) down, pull the steering tower toward you to the forward and the bottom to move rearward. - Page 20 Power Point CAUTION The power point is a 12 V power supply for electronic devices If you do not disconnect the power to the cutting (Figure 25). units, someone could accidentally start the cutting unit, causing serious injury to hands and feet. Always separate the cutting-unit-power-disconnect connectors before working on the cutting units.
- Page 21 InfoCenter Icon Description InfoCenter Icon Description (cont'd.) SERVICE DUE Indicates when scheduled service should be performed Battery Hour meter Motor/Generator (not charging) Info icon Motor/Generator (charging) Fast E-Reel Slow Front Backlap Rear Backlap Fuel level The cutting units are lowering. The cutting units are raising.
- Page 22 Controls the units used on the of the recent machine faults. InfoCenter. The menu choices Refer to the Service Manual or are English or Metric. contact your Toro Distributor for more information on Language Controls the language used the Faults menu and the on the InfoCenter*.
- Page 23 Note: If the passcode has been forgotten or misplaced, About please contact your distributor for assistance. Menu Item Description Model Lists the model number of the Viewing and Changing the Protected machine. Menu Settings Lists the serial number of the machine.
- Page 24 Setting the Front and Rear Reel Speeds Although the front and rear reel speeds are calculated by inputting the number of blades, mow speed and HOC into the InfoCenter, the setting can be manually changed to accommodate for different mowing conditions. 1.
-
Page 25: Specifications
0 to 13 km/h (0 to 8 mph) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 26: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Lower the cutting units to the ground, set the parking brake and remove the key from the ignition switch before servicing or making adjustments to the machine. -
Page 27: Checking The Engine-Oil Level
Preferred oil: SAE 15W-40 (above 0°F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. Figure 31 1. Park the machine on a level surface, stop the engine, 1. - Page 28 WARNING DANGER Fuel is harmful or fatal if swallowed. Long-term In certain conditions during fueling, static exposure to vapors can cause serious injury and electricity can be released causing a spark which illness. can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage •...
-
Page 29: Checking The Cooling System
Parts Catalog or your Toro Distributor for part numbers.) day before starting the engine. The capacity of the cooling system is 5.2 L (5.5 US qt). Alternate fluids: If the Toro fluid is not available, other fluids may be used provided they meet all the following material CAUTION properties and industry specifications. -
Page 30: Checking The Reel-To-Bedknife Contact
1 bottle is sufficient for 15 to 22 L (4 to 6 US Wheel Nuts gallons) of hydraulic oil. Order Part Number 44-2500 from your Toro Distributor. Service Interval: After the first hour 1. Position machine on a level surface, lower the cutting After the first 10 hours decks, and stop the engine. -
Page 31: Starting And Stopping The Engine
Note: Normally, the engine should start after the above DANGER bleeding procedures are followed. However, if engine does Under certain conditions, diesel fuel and fuel not start, air may be trapped between injection pump and vapors are highly flammable and explosive. A fire injectors;... -
Page 32: Setting The Reel Speed
Setting the Reel Speed To achieve a consistent, high quality-of-cut and a uniform after cut appearance, it is important that you set the reel speed to the proper setting. Adjust the reel speed as follows: 1. In the InfoCenter, under the settings menu, enter the blade count, mow speed, and HOC to calculate the proper reel speed. -
Page 33: Adjusting The Lift-Arm Counterbalance
Adjusting the Lift-Arm Counterbalance You can adjust the counterbalance on the rear cutting unit lift arms to compensate for different turf conditions and to maintain a uniform height of cut in the rough conditions or in areas of thatch buildup. You can adjust each counterbalance spring to 1 of 4 settings. -
Page 34: Transporting The Machine
2. Close the bypass valve before starting the engine. However, do not exceed 7 to 11 N-m (5 to 8 ft-lb) torque to close the valve. Important: Running the engine with the bypass valve open causes the transmission to overheat. Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. -
Page 35: Loading The Machine
Loading the Machine Use extreme caution when loading the machine onto a trailer or a truck. Use a full-width ramp that is wide enough to extend beyond the front tires of the machine instead of individual ramps for each tire (Figure 43). -
Page 36: The Diagnostic Light
The Diagnostic Light Verifying the Function of the Interlock Switch The machine is equipped with a diagnostic light which indicates if the electronic controller senses an electronic Service Interval: Before each use or daily—Check the malfunction. The diagnostic light is located on the control operation of the interlock switches. -
Page 37: Hydraulic-Valve Solenoid Functions
Hydraulic-Valve Solenoid Functions Use the list below to identify and describe the different functions of the solenoids in the hydraulic manifold. Each solenoid must be energized to allow the function to occur. Solenoid Function SVRV Lift/lower cutting units Lift/lower front cutting unit Lift/lower rear cutting unit Raise any cutting units Operating Tips... -
Page 38: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts to 94 to 122 N⋅m (70 to 90 ft-lb). After the first hour •... -
Page 39: Daily Maintenance Checklist
Date Information Important: Refer to your engine owner's manual for additional maintenance procedures. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. -
Page 40: Service Interval Chart
Service Interval Chart Figure 46 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you perform any maintenance. Lubrication •... - Page 41 • • Cutting-unit carrier-frame and pivot (2 each) (Figure Axle-steering pivot (1) (Figure Figure 52 • Steering-cylinder ball joints (2) (Figure Figure 49 • Lift-arm-pivot shaft (1 each) (Figure Figure 50 Figure 53 • Rear axle tie rod (2) (Figure •...
-
Page 42: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Service Interval: Every 400 hours (Service the air cleaner earlier if the air cleaner indicator shows red. Service it more frequently in extremely dirty or dusty conditions.) Check the air cleaner body for damage which could cause an air leak. -
Page 43: Fuel System Maintenance
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can damage property. • Use a funnel and fill the fuel tank outdoors, in an open area, when the engine is off and is cold. -
Page 44: Servicing The Water Separator
Servicing the Water Separator Bleeding Air from the Fuel Injectors Service Interval: Before each use or daily—Drain water or other contaminants from the water Note: Perform this procedure only if the fuel system has separator. been purged of air through normal priming procedures and Every 400 hours the engine does not start;... -
Page 45: Electrical System Maintenance
Replacing the Fuses Electrical System Maintenance There are 8 fuses in the 12 V electrical system. The fuse block (Figure 61) is located behind the control-arm-access panel. Important: Before welding on the machine, disconnect all cables from the battery, both wire harness plugs from the electronic control module, and the terminal connector from the alternator to prevent damage to the electrical system. - Page 46 Figure 65 g027135 Figure 63 1. Fuse-block cover 2. Fuse block g027136 Figure 64 1. Fuse...
-
Page 47: Drive System Maintenance
Drive System 5. Tighten the locknut to secure the adjustment. 6. Stop the engine, remove the jack stands, and lower the Maintenance machine to the ground. 7. Test drive the machine to make sure that it does not Adjusting the Traction Drive creep. -
Page 48: Cooling System Maintenance
Cooling System Maintenance Removing Debris from the Cooling System Service Interval: Before each use or daily (More frequently in dirty operating conditions). Every 100 hours—Inspect the cooling system hoses. Every 2 years—Flush and replace the cooling system fluid. 1. Shut off the engine and remove the key from the ignition switch. -
Page 49: Brake Maintenance
Brake Maintenance Adjusting the Parking-Brake Latch Adjusting the Parking Brakes If the parking brake fails to engage and latch, an adjustment to the brake pawl is required. Adjust the brakes when there is more than 25 cm (1 inch) 1. Loosen the 2 screws securing the parking-brake pawl of free travel (Figure 71) of the brake pedal, or when more... -
Page 50: Belt Maintenance
1. Open the hood. Every 2 years—Drain and flush the hydraulic tank. 2. Check the tension of the alternator belt by depressing If fluid becomes contaminated, contact your Toro Distributor (Figure 74) midway between the alternator and the because the system must be flushed. Contaminated fluid crankshaft pulleys with 10 kg (22 lb) of force. -
Page 51: Replacing The Hydraulic Filter
Replacing the Hydraulic Filter Checking the Hydraulic Lines and Hoses Service Interval: Every 800 hours Important: Use of any other filters may void the Service Interval: Before each use or daily warranty on some components. Check the hydraulic lines and hoses for leaks, kinked lines, 1. -
Page 52: Testing The Pressure In The Hydraulic System
78) to assist in troubleshooting the charge-pressure circuit. Hydraulic System Use the hydraulic system test ports to test the pressure in the hydraulic circuits. Contact your Toro Distributor for assistance. Use the test ports on the front hydraulic tubes (Figure 77) to assist in troubleshooting the traction circuit. -
Page 53: Cutting Unit System Maintenance
Cutting Unit System 6. Apply lapping compound with a long-handled brush. Important: Never use a short-handled brush. Maintenance 7. If the reels stall or become erratic while backlapping, select a higher reel speed setting until the speed Backlapping the Cutting Units stabilizes, then return the reel speed to your desired speed. -
Page 54: Storage
B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part Number 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. - Page 55 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.