Related Manuals for Toro 03674
Summary of Contents for Toro 03674
- Page 1 Form No. 3394-979 Rev A Reelmaster ® 5010-H Traction Unit Model No. 03674—Serial No. 315000001 and Up *3394-979* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product safety and operation training materials, accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Safety ................4 Fuses ..............43 Safe Operating Practices........... 4 Drive System Maintenance .........45 Toro Riding Mower Safety ........6 Adjusting the Traction Drive for Neutral....45 Sound Power Level ..........7 Adjusting the Rear Wheel Toe-in ......45 Sound Pressure Level..........7 Cooling System Maintenance ........46... -
Page 4: Safety
Safety tangled in moving parts. Do not operate the equipment when barefoot or wearing open sandals. • Thoroughly inspect the area where the equipment is to This machine is designed in accordance with EN ISO be used and remove all objects which may be thrown by 5395:2013 and ANSI B71.4-2012 specifications in effect at the machine. -
Page 5: Maintenance And Storage
• • Remember there is no such thing as a safe slope. Travel Slow down and use caution when making turns and on grass slopes requires particular care. To guard against crossing roads and sidewalks. Stop cylinders/reels if not overturning: mowing. -
Page 6: Toro Riding Mower Safety
Toro Riding Mower Safety Maintenance and Storage The following list contains safety information specific to Toro • products or other safety information that you must know that Make sure all hydraulic line connectors are tight and all is not included in the CEN, ISO, or ANSI standard. -
Page 7: Sound Power Level
Keep everyone away. Hand-Arm • To ensure safety and accuracy, have an Authorized Toro Measured vibration level for right hand = .4 m/s Distributor check the maximum engine speed with a tachometer. Maximum governed engine speed should be Measured vibration level for left hand = .4 m/s... - Page 8 110-0986 106-6755 1. Press the brake pedal and parking brake pedal to set the 1. Engine coolant under 3. Warning—do not touch the parking brake. pressure. hot surface. 2. Explosion hazard—read 4. Warning—read the 2. Press the brake pedal to apply the brake. the Operator's Manual.
- Page 9 Battery Symbols Some or all of these symbols are on your battery 120–4158 1. Explosion hazard 6. Keep bystanders a safe 3. Engine—preheat 1. Read the Operator’s distance from the battery. Manual. 2. No fire, open flame, or 7. Wear eye protection; 2.
- Page 10 110-8973 110-8869 (Affix over part no. 110–8869 for CE*) 1. Warning—read the Operator's Manual, do not operate this * This safety decal includes a slope warning required on the machine for machine unless you are trained. compliance to the European Lawn Mower Safety Standard EN836:1997. The 2.
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the tire pressure. – No parts required Adjust the step height. – No parts required Adjust the control arm position. Install the cutting units Cutting units Mount the finishing kits (Finishing kits... -
Page 12: Adjusting The Step Height
Adjusting the Step Height No Parts Required Procedure The height of the steps can be adjusted for the operators comfort. 1. Remove the 2 bolts and nuts securing the step brackets to the traction unit frame (Figure Figure 3 1. Control arm 3. - Page 13 Figure 6 1. Opposite carrier frame tab 2. Rod bracket D. Mount the rod bracket to the cutting unit tabs with the carriage bolts and nuts (Figure Note: When installing or removing the cutting units, make sure the hairpin cotter is installed in the spring rod hole next to the rod bracket.
- Page 14 Figure 10 1. Lift arm chain 2. Chain bracket 12. Coat the spline shaft of the reel motor with clean grease. Figure 8 13. Oil the reel motor O-ring and install it onto the motor flange. 1. Lift arm 3. Lift arm pivot yoke 2.
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Page 15: Mounting The Finishing Kits
6. Repeat the procedure on the remaining (4) bulkhead locations as shown in Figure 13 thru Figure Important: The connector plates are positioned differently at the remaining locations so the hose Mounting the Finishing Kits can be routed through the bulkhead bracket and to the cutting unit without getting twisted or kinked. -
Page 16: Adjusting The Turf Compensation Spring
Adjusting the Turf Compensation Spring No Parts Required Procedure The turf compensation spring (Figure 17) transfers weight from the front to the rear roller. (This helps to reduce a wave pattern in the turf, also known as marcelling or bobbing.) Important: Make spring adjustments with the cutting unit mounted to the traction unit, pointing straight g027127... -
Page 17: Installing The Ce Hood Latch
5. Inside the hood, insert the metal washer onto the latch and secure with the nut. Make sure the latch engages the frame catch when it is locked. Use the enclosed hood latch key to operate the hood latch. Installing the CE Hood Latch Parts needed for this procedure: Hood latch assembly Using the Cutting Unit... -
Page 18: Product Overview
Product Overview Controls Seat Adjusting Knobs The seat adjusting lever (Figure 22) allows you to adjust the seat fore and aft. The weight adjusting knob adjusts the seat for the operator's weight. The weight gauge indicates when the seat is adjusted to the weight of the operator. The height adjusting knob adjusts the seat for the operator's height. -
Page 19: Brake Pedal
Brake Pedal Press the brake pedal (Figure 23) to stop the machine. Parking Brake To engage the parking brake, (Figure 23) push down on the brake pedal and press the top forward to latch. To release the parking brake, press the brake pedal until the parking brake latch retracts. - Page 20 CAUTION If you do not disconnect the power to the cutting units, someone could accidentally start the cutting unit, causing serious injury to hands and feet. Always separate the cutting unit power disconnect connectors before working on the cutting units. Figure 25 1.
- Page 21 Using the InfoCenter LCD Display InfoCenter Icon Description The InfoCenter LCD display shows information about your SERVICE DUE Indicates when scheduled service should be performed machine such as the operating status, various diagnostics and other information about the machine (Figure 27) There Hour meter are multiple display screens on the InfoCenter.
- Page 22 Faults The Faults menu contains a list of the recent machine E-Reel faults. Refer to the Service Manual or your Authorized Toro Distributor for more Front Backlap information on the Faults menu and the information Rear Backlap contained there. Indicates when the cutting units are...
- Page 23 Engine Run Indicates the inputs, qualifiers, About and outputs for starting the Menu Item Description engine. Model Lists the model number of the Backlap Indicates the inputs, qualifiers machine. and outputs for operating the backlap function. Lists the serial number of the machine.
- Page 24 The ability to view and change the settings in the Protected show the calculated reel speed based on blade count, Menu can be changed. Once the Protected Menu has been mow speed and HOC which was previously entered, but accessed, scroll down to Protect Settings. Using the right the new value will also be displayed.
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Page 25: Specifications
A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 26: Operation
Preferred oil: SAE 15W-40 (above 0 degrees F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. 1. Park the machine on a level surface, stop the engine, set the parking brake and remove the key from the ignition switch. -
Page 27: Checking The Cooling System
Checking the Cooling System Adding Fuel Clean debris off of the screen, oil cooler, and front of the Use only clean, fresh diesel fuel or biodiesel fuels with low radiator daily and more often if conditions are extremely dusty (<500 ppm) or ultra low (<15 ppm) sulfur content. The minimum cetane rating should be 40. -
Page 28: Checking The Hydraulic Fluid
Toro Premium All Season Hydraulic Fluid (Available in 5 from your vehicle before filling. gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) • Do not fill fuel containers inside a vehicle or on... -
Page 29: Checking The Reel To Bedknife Contact
(refer to Adjusting the Reel to Bedknife in synthetic biodegradable fluid approved by Toro. This the cutting unit Operator's Manual). fluid is compatible with the elastomers used in Toro hydraulic systems and is suitable for a wide-range Check the Torque of the Wheel of temperature conditions. -
Page 30: Starting And Stopping The Engine
Note: Normally, the engine should start after the above DANGER bleeding procedures are followed. However, if engine does Under certain conditions, diesel fuel and fuel not start, air may be trapped between injection pump and vapors are highly flammable and explosive. A fire injectors;... -
Page 31: Adjusting The Lift Arm Counterbalance
Adjusting the Lift Arm Turn 2. If further adjustments are required, in the settings menu, scroll down to the F Reel RPM, R Reel RPM Around Position or both. 1. Position the machine on a level surface, lower the 3. Press the right button to change the reel speed value. cutting units, stop the engine, engage the parking As the speed setting is changed, the display will brakes, and remove the key from ignition switch. -
Page 32: Tie Downs
Figure 36 g027077 1. Bypass valve Figure 38 1. Rear tie down 2. Close the bypass valve before starting the engine. However, do not exceed 7-11 N-m. (5-8 ft-lb) torque to close the valve. Transporting the Machine Important: Running the engine with the bypass valve open will cause the transmission to overheat. -
Page 33: Loading The Machine
Loading the Machine Use extreme caution when loading the machine onto a trailer or a truck. One full-width ramp that is wide enough to extend beyond the front tires of the machine is recommended instead of individual ramps for each tire (Figure 39). -
Page 34: Understanding The Diagnostic Light
Understanding the Diagnostic 2. Turn the key switch to the On position, but do not start the machine. Light 3. Locate the appropriate switch function in the The machine is equipped with a diagnostic light which diagnostics menu on the InfoCenter. indicates if the electronic controller senses an electronic 4. -
Page 35: Operating Tips
Operating Tips Familiarization Before mowing grass, practice operating the machine in an open area. Start and stop the engine. Operate in forward and reverse. Lower and raise the cutting units and engage and disengage the reels. When you feel familiar with the machine, practice operating up and down slopes at different speeds. -
Page 36: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts to 94 to 122 N⋅m (70 to 90 ft-lb ). After the first hour •... -
Page 37: Daily Maintenance Checklist
Important: Refer to your Engine Operator's Manual for additional maintenance procedures. Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. -
Page 38: Service Interval Chart
Service Interval Chart Figure 42 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication •... - Page 39 • • Cutting unit carrier frame and pivot (2 each) (Figure Axle steering pivot (1) (Figure Figure 48 • Steering cylinder ball joints (2) (Figure Figure 45 • Lift arm pivot shaft (1 each) (Figure Figure 46 Figure 49 • Rear axle tie rod (2) (Figure •...
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Page 40: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. Service the air cleaner filter only when the service indicator (Figure 51) requires it. -
Page 41: Fuel System Maintenance
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in an open area, when the engine is off and is cold. -
Page 42: Fuel Pick-Up Tube Screen
Figure 55 g027141 1. Water separator filter canister Figure 56 1. Fuel injectors 3. Clean the area where the filter canister mounts. 4. Remove the filter canister and clean the mounting 2. Turn the key in the key switch to the On position and surface. -
Page 43: Electrical System Maintenance
Fuses Electrical System Maintenance There are 8 fuses in the 12 volt electrical system. The fuse block (Figure 57) is located behind the control arm access panel. Important: Before welding on the machine, disconnect all cables from the battery, both wire harness plugs from the electronic control module, and the terminal connector from the alternator to prevent damage to the electrical system. - Page 44 Figure 61 g027135 Figure 59 1. Fuse block cover 2. Fuse block g027136 Figure 60 1. Fuse...
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Page 45: Drive System Maintenance
Drive System 5. Tighten the locknut to secure the adjustment. 6. Stop the engine. Remove the jack stands and lower the Maintenance machine to the shop floor. 7. Test drive the machine to make sure it does not creep. Adjusting the Traction Drive Adjusting the Rear Wheel for Neutral Toe-in... -
Page 46: Cooling System Maintenance
Cooling System Maintenance Removing Debris from the Cooling System Remove debris from the screen, oil coolers, and radiator daily (clean more frequently in dirty conditions). 1. Turn the engine off and remove the key from the ignition switch. 2. Thoroughly clean all debris out of the engine area. 3. -
Page 47: Brake Maintenance
Brake Maintenance Adjusting the Parking Brake Latch Adjusting the Parking Brakes If the parking brake fails to engage and latch, an adjustment to the brake pawl is required. Adjust the brakes when there is more than 2.5 cm (1 inch) 1. -
Page 48: Belt Maintenance
Change hydraulic fluid after every 800 operating hours, in normal conditions. If fluid becomes contaminated, contact 1. Open the hood. your local Toro distributor because the system must be 2. Check the tension of the alternator belt by depressing flushed. Contaminated fluid looks milky or black when... -
Page 49: Replacing The Hydraulic Filter
• Get immediate medical help if fluid is injected into skin. Hydraulic System Test Ports Use the hydraulic system test ports to test the pressure in the hydraulic circuits. Contact your local Toro distributor for assistance. Use the test ports on the front hydraulic tubes (Figure 73) to assist in troubleshooting the traction circuit. -
Page 50: Cutting Unit System Maintenance
Cutting Unit System Maintenance Backlapping the Cutting Units WARNING Contact with the reels or other moving parts can result in personal injury. • Keep fingers, hands, and clothing away from the reels or other moving parts. • Never attempt to turn the reels by hand or foot while the engine is running. -
Page 51: Storage
This will C. Coat the cable terminals and battery posts with remove any burrs or rough edges that may have built Grafo 112X skin-over grease (Toro Part No. up on the cutting edge. 505-47) or petroleum jelly to prevent corrosion. - Page 52 Notes:...
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- Page 55 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.