Toro 07385 Operator's Manual
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Toro 07385 Operator's Manual

Toro 07385 Operator's Manual

Utility vehicle with bed
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Original Instructions (EN)
Workman
®
with Bed
Model No. 07385—Serial No. 313000001 and Up
Model No. 07385TC—Serial No. 313000001 and Up
Model No. 07387—Serial No. 313000001 and Up
Model No. 07387TC—Serial No. 313000001 and Up
Form No. 3374-948 Rev B
HDX-D Utility Vehicle
*3374-948* B

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Summary of Contents for Toro 07385

  • Page 1 Form No. 3374-948 Rev B Workman ® HDX-D Utility Vehicle with Bed Model No. 07385—Serial No. 313000001 and Up Model No. 07385TC—Serial No. 313000001 and Up Model No. 07387—Serial No. 313000001 and Up Model No. 07387TC—Serial No. 313000001 and Up *3374-948* B Register at www.Toro.com.

  • Page 2: Introduction

    You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Contents Maintenance ..............32 Recommended Maintenance Schedule(s) ......32 Heavy Duty Operation..........33 Introduction ..............2 Premaintenance Procedures ........34 Safety ................4 Using the Bed Safety Support ........34 Safe Operating Practices........... 4 Removing the Full Bed..........34 Supervisor’s Responsibilities ........4 Installing the Full Bed ..........35 Before Operating ............

  • Page 4: Safety

    A replacement manual is 25 West 43rd Street available by sending complete model and serial number New York, New York 10036 U.S.A. to: The Toro Company, 8111 Lyndale Avenue South, • ANSI/UL 558; Internal Combustion Engine Powered Minneapolis, Minnesota 55420.

  • Page 5: Operation

    Note: The glow plug indicator will turn on, for an stop using vehicle. Make sure the problem is corrected before vehicle or attachment is operated again. additional 15 seconds, when the switch returns to the Start position. • Since diesel fuel is highly flammable, handle it carefully. •...

  • Page 6: Maintenance

    The maximum engine speed is 3650 RPM. To muffler manifold while engine is running or soon after ensure safety and accuracy, have an Authorized Toro it has stopped because these areas may be hot enough Distributor check the maximum engine speed with a to cause burns.

  • Page 7: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-9852 1. Warning—read the Operator’s Manual. 2. Crushing hazard—install the cylinder lock. 115-7739 115-2047 1.
  • Page 8 115-7740 1. Warning—maximum trailer weight is 1500 lb (680 kg), maximum tongue weight is 200 lb (90 kg). 2. Warning—trailer brakes are required when towing greater than 1500 lb (680 kg), maximum trailer weight with trailer brakes is 3500 lb (1591 kg) , maximum tongue weight with trailer brakes is 600 lb (273 kg).
  • Page 9 93-7814 1. Entanglement hazard, belt—stay away from moving parts. 93–9868 1. Crushing hazard of hand—read the Operator’s Manual. 115-7813 1. Power outlet 10A 5. Lights, brake 15A 2. Switched power 10A 6. Hazard 10A 3. Fuel pump, supervisor 7. 4WD, Transmission 10A switch 10A 4.
  • Page 10 106-2355 1. Slow 3. Transmission—third high; no fast speed 93-9899 2. Fast 1. Crushing hazard—install the cylinder lock. 115-7756 1. High flow hydraulics—engaged 106-7767 1. Warning—read the Operator's Manual; avoid tipping the machine; wear the seat belt; lean away from the direction the machine is tipping.
  • Page 11 106-2377 1. Locked 8. Warning—read the Operator's Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystander's a safe distance from the vehicle. 3. Unlocked 10. Retract hydraulics 4. Hydraulic lock 11. Extend hydraulics 5. Engage 12. Transmission—high speed 6. Power take-off (PTO) 13.

  • Page 12: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Steering wheel Install the steering wheel. Washer ROPS frame Mount the ROPS (Rollover Protection System). Bolt, 1/2 inch Electrolyte Activate and charge the battery. Check the engine oil, transaxle/hydraulic –...

  • Page 13: Activating And Charging The Battery

    charged. Bulk electrolyte with 1.260 specific gravity can be purchased from a local battery supply outlet. WARNING Installing the ROPS CALIFORNIA (TC models only) Proposition 65 Warning Parts needed for this procedure: Battery posts, terminals, and related accessories contain lead and lead compounds, ROPS frame chemicals known to the State of California Bolt, 1/2 inch...

  • Page 14: Checking Fluid Levels

    WARNING Charging the battery produces gasses that can explode. Checking Fluid Levels Never smoke near the battery and keep sparks and flames away from battery. No Parts Required 5. When the battery is charged, disconnect the charger from the electrical outlet and battery posts (Figure 6). Procedure 1.

  • Page 15: Product Overview

    Gear Shift Lever Product Overview Fully press the clutch pedal and move the shift lever (Figure 8) Controls into the desired gear selection. A diagram of the shift pattern is indicated below. Note: Determine the left and right sides of the machine from the normal operating position.

  • Page 16: Ignition Switch

    High is for higher speed driving on level, dry surfaces with light loads. Low is for low speed driving. Use this range when greater than normal power or control is required. For example, steep grades, difficult terrain, heavy loads, slow speed but high engine speed (spraying).

  • Page 17: Fuel Gauge

    (Figure 10). the engine is restarted, turn the engine off immediately and contact your local Toro distributor for assistance. Horn Button (TC models only) Check the operation of warning lights as follows: Pressing the horn button activates the horn (Figure 10).

  • Page 18: Specifications

    A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Figure 13...

  • Page 19: Operation

    Operation Note: Determine the left and right sides of the machine from the normal operating position. CAUTION Before servicing or making adjustments to the machine, stop the engine, set the parking brake, and remove the key from the switch. Remove any load material from the bed or other attachment before working under a raised bed.
  • Page 20 DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Before removing the fuel tank cap, make sure the vehicle is positioned on a level surface. Open fuel tank cap slowly.

  • Page 21: Checking The Coolant Level

    Checking the Coolant Level 3. If coolant is low, remove the reserve tank cap and add a 50/50 mixture of water and permanent ethylene glycol Service Interval: Before each use or daily antifreeze. Do not overfill. 4. Install the reserve tank cap. Cooling system capacity: 3.7 l (4 qt) The cooling system is filled with a 50/50 solution of water and permanent ethylene glycol antifreeze.

  • Page 22: Checking The Transaxle/Hydraulic Fluid Level

    Checking the Transaxle/Hydraulic Fluid Level Service Interval: Before each use or daily The transaxle reservoir is filled with Dexron III ATF. Check the level before the engine is first started and every 8 hours or daily, thereafter. Capacity of system is . Figure 19 Transaxle reservoir capacity: 7 l (7.5 qt).

  • Page 23: Checking The Front Differential Oil Level (Four-Wheel Drive Models Only)

    Checking the Front Differential Checking the Tire Pressure Oil Level (Four-wheel drive Service Interval: Before each use or daily models only) The air pressure in the front tires is 220 kPa (32 psi) and the rear tires is 124 kPa (18 psi). Service Interval: Every 100 hours/Monthly (whichever comes first) Check the tire pressure frequently to ensure proper inflation.

  • Page 24: Pre-Starting Checks

    Check all fluid levels and add the appropriate amount of pedal, move the gear shift lever to the next gear and Toro specified fluids, if any are found to be low. release the clutch pedal while pressing the accelerator •...

  • Page 25: Stopping The Vehicle

    Important: Always stop the vehicle before shifting • A break–in oil for the engine is not required. The to reverse a forward gear or to a forward gear from original engine oil is the same type specified for regular reverse. oil changes.

  • Page 26: Passengers

    Passengers pedal, accelerator pedal, and gear shifter. It is important to remember, however, that this vehicle is not a passenger car. It Whenever you have a passenger riding in the vehicle make is a work vehicle and is designed for off road use only. sure he or she is wearing the seat belt and holding on securely.

  • Page 27: Speed

    Speed Do not downshift for braking on icy or slippery surfaces (wet grass) or while going down a hill because engine braking Speed is one of the most important variables leading to may cause skidding and loss of control. Shift to a lower gear accidents.

  • Page 28: Loading And Dumping

    at a slow speed and without a load, tip overs are more likely if vehicle is to tip over. You may find that 1360 kg (3000 lb) you turn on a hill. stacks too high for safe operation. Reducing the total weight is one way to reduce the risk of a tip over.

  • Page 29: Four Wheel Drive (Four-Wheel Drive Models Only)

    Tipping or rolling the vehicle on a hill will cause In case of an emergency, the vehicle can be towed for a serious injury. short distance. However, Toro does not recommend this as The extra traction available with the four wheel drive a standard procedure.

  • Page 30: Towing A Trailer With The Vehicle

    Several types of tow hitches are available for the Workman, depending on your application. Contact your Authorized Toro Distributor for details. When equipped with a tow hitch bolted onto the rear axle tube, your Workman can tow trailers or attachments with a Gross Trailer Weight (GTW) up to 1587 kg (3500 lb).
  • Page 31 – Quick couplers are interchanged CAUTION • Squealing noise Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and do – Remote valve left in the On detent position causing serious damage. Care must be used when hydraulic oil to flow over the relief valve connecting or disconnecting hydraulic quick –...

  • Page 32: Maintenance

    Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the front and rear wheel nuts. After the first 2 hours • Check the condition and tension of the alternator belt. After the first 8 hours • Torque the front and rear wheel nuts. •...

  • Page 33: Heavy Duty Operation

    Maintenance Service Maintenance Procedure Interval • Change the front differential oil. • Change the hydraulic fluid and clean the strainer. Every 800 hours • Replace the hydraulic filter. • Change the high flow hydraulic oil and filter (TC models only). •...

  • Page 34: Premaintenance Procedures

    Premaintenance Procedures Many of the subjects covered in this maintenance section require raising and lowering the bed. The following precautions must be taken or serious injury or death could result. WARNING Before servicing or making adjustments to the machine, stop engine, set parking brake, and remove key from the ignition switch.

  • Page 35: Installing The Full Bed

    Figure 33 Figure 32 1. Left rear corner of bed 4. Clevis pin 1. Bed mounting plate 4. Lynch pin 2. Vehicle frame channel 5. Lynch pin 2. Cylinder rod end 5. Rear slots (Full bed) 3. Pivot plate 3. Clevis pin 6.

  • Page 36: Jacking The Vehicle

    frame channel and install 2 clevis pins and lynch pins (Figure 34). 3. With the bed lowered, secure each cylinder rod end, to the appropriate slots in the bed mounting plates with a clevis pin and lynch pin. Insert the clevis pin from outside of the bed with the lynch pin toward the outside (Figure 34).

  • Page 37: Lubrication

    Lubrication Greasing Bearings and Bushings Service Interval: Every 100 hours (lubricate more frequently in heavy duty applications). The vehicle has grease fittings that must be lubricated regularly with No. 2 General Purpose Lithium Base Grease. The grease fitting locations and quantities are as follows: •...
  • Page 38 Figure 40 Figure 39 Figure 41...

  • Page 39: Engine Maintenance

    Engine Maintenance 5. Remove the safety filter only if you intend to replace it. Important: Never attempt to clean the safety filter. If the safety filter is dirty, then the primary filter is Servicing the Air Cleaner damaged and both filters should be replaced. Service Interval: Before each use or daily—Check the air 6.

  • Page 40: Fuel System Maintenance

    Fuel System Maintenance Fuel Lines and Connections Service Interval: Every 400 hours/Yearly (whichever comes first) Every 1,000 hours/Every 2 years (whichever comes first) Inspect the fuel lines and connections for deterioration, damage, or loose connections. Servicing the Water Separator/Fuel Filter Figure 44 Draining the Fuel Filter/Water Separator 1.

  • Page 41: Electrical System Maintenance

    Electrical System 4. Lubricate the gasket on the filter canister with clean oil. 5. Install the filter canister by hand until the gasket Maintenance contacts mounting surface, then rotate it an additional 1/2 turn. 6. Tighten the drain plug on the bottom of the filter Fuses canister.

  • Page 42: Jump Starting The Vehicle

    Jump Starting the Vehicle WARNING Jump starting can be dangerous. To avoid personal injury or damage to electrical components in vehicle, observe the following warnings: • Never jump start with a voltage source greater than 15 volts D.C. This will damage the electrical system.

  • Page 43: Drive System Maintenance

    6. Install the fill/check plug. Inspecting the Constant Velocity Boot (Four-wheel drive models only) Service Interval: Every 200 hours Inspect the constant velocity boot for cracks, holes, or a loose clamp. Contact your Authorized Toro Distributor for repair if you find any damage.

  • Page 44: Adjusting The Shift Cables

    Adjusting the Shift Cables Service Interval: After the first 10 hours Every 200 hours 1. Move shift lever to the Neutral position. 2. Remove the clevis pins securing the shift cables to the transaxle shift arms (Figure 51). Figure 52 1.

  • Page 45: Checking The Front Wheel Alignment

    Figure 54 1. Over inflated tire Figure 56 Checking the Front Wheel 1. Tie rods 2. Jam nuts Alignment Service Interval: Every 400 hours/Yearly (whichever comes B. Rotate the tie rod to move the front of the tire first) inward or outward to achieve the center to center distances from front to back.

  • Page 46: Cooling System Maintenance

    Changing Engine Coolant Cooling System Maintenance Service Interval: Every 1,000 hours/Every 2 years (whichever comes first) 1. Park the machine on a level surface. Removing Debris from the 2. Raise the bed (if so equipped) and place the safety Cooling System support on the extended lift cylinder to hold up the bed.
  • Page 47 13. Stop the engine. Check the coolant level and replenish it, if required. G019522 Figure 60 1. Reserve tank cap 5. Disconnect the lower radiator hose and allow coolant to flow into a drain pan. When coolant stops, connect the lower radiator hose. 6.

  • Page 48: Brake Maintenance

    Brake Maintenance Adjusting the Brake Pedal Service Interval: Every 200 hours Adjusting the Parking Brake Note: Remove the front hood to ease the adjustment procedure. Service Interval: After the first 10 hours 1. Remove the cotter pin and clevis pin securing Every 200 hours the master cylinder yoke to the brake pedal pivot 1.

  • Page 49: Belt Maintenance

    Belt Maintenance Controls System Maintenance Adjusting Belts Adjusting the Accelerator Adjusting the Alternator Belt Pedal Service Interval: After the first 8 hours—Check the 1. Position the vehicle on a level surface, stop the engine, condition and tension of the alternator and engage the parking brake.

  • Page 50: Converting The Speedometer

    1. Loosen the jam nuts securing the clutch cable to the bracket on the bell housing (Figure 69). Figure 69 Figure 71 1. Clutch cable 3. Return spring 2. Jam nuts 4. Ball joint 1. Clutch cable rod end 3. Rod end jam nut 2.

  • Page 51: Hydraulic System Maintenance

    Hydraulic System Maintenance Changing the Hydraulic Fluid and Cleaning the Strainer Service Interval: Every 800 hours 1. Position the vehicle on a level surface, stop the engine, engage the parking brake, and remove the key from the ignition switch. 2. Remove the drain plug from the side of the reservoir and let the hydraulic fluid flow into a drain pan (Figure 72).

  • Page 52: Changing The High Flow Hydraulic Oil And Filter (Tc Models Only)

    Toro Premium All Season Hydraulic Fluid (Available in 5. Verify the oil level. 5 gallon pails or 55 gallon drums. See parts catalog or Toro 6. Dispose of the oil properly. distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, another Raising the Box in an conventional petroleum–based fluid may be used provided...
  • Page 53 Raising the Box by Jumping the Hydraulic System CAUTION Before servicing or making adjustments to the machine, stop the engine, set the parking brake, and remove the key from the switch. Any load material must be removed from the bed or other attachment before working under a raised bed.

  • Page 54: Storage

    Storage 1. Position the machine on a level surface, set the parking brake, stop the engine, and remove the ignition key. 2. Clean dirt and grime from the entire machine, including the outside of the engine cylinder head fins and blower housing.

  • Page 55: Schematics

    Schematics Hydraulic Schematic (Rev. B) High Flow Hydraulics Schematic (TC models only) (Rev. A)
  • Page 56 G01951 1 Electrical Schematic (Rev. A)
  • Page 57 Notes:...
  • Page 58 Notes:...
  • Page 59 Notes:...
  • Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

07385tc07387tcWorkman hdx-d07387

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