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SERVICE MANUAL
Ver 1.0 2004. 01
• The tuner and CD sections have no adjustments.
• CDC-X304: US model/X444
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
23.2 watts per channel minimum continuous average power into
4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more
than 5% total harmonic distortion.
• CDC-X204
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
22 watts per channel minimum continuous average power into
4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more
than 5% total harmonic distortion.
Tuner section
FM
Tuning range
US, Canadian Model:
87.5 – 107.9 MHz
AEP, UK Model:
87.5 – 108 MHz
CDC-X104EE:
FM1/FM2:
87.5 – 108.0 MHz
(at 50 kHz step)
FM3: 65 – 74 MHz
(at 30 kHz step)
Antenna terminal
External antenna connector
Intermediate frequency 10.7 MHz/450 kHz
Usable sensitivity
9 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
67 dB (stereo),
69 dB (mono)
Harmonic distortion at 1 kHz
0.5% (stereo),
0.3% (mono)
Separation
35 dB at 1 kHz
Frequency response
30 – 15,000 Hz
AM (US, Canadian Model)
Tuning range
530 – 1,710 kHz
Antenna terminal
External antenna connector
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity
30 µV
Sony Corporation
9-877-519-01
2004A04-1
e Vehicle Company
© 2004. 01
Published by Sony Engineering Corporation
CDC-R304/X104EE/X204/
Photo: CDC-R304
Model Name Using Similar Mechanism
CD Drive Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
AM (CDC-X104EE)
Tuning range
Antenna terminal
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity
MW/LW (AEP, UK Model)
Tuning range
Antenna terminal
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity
FM/AM COMPACT DISC PLAYER
FM/MW/LW COMPACT DISC PLAYER
X304/X444
US Model
Canadian Model
CDC-X204/X304/X444
AEP Model
UK Model
CDC-R304/X304
East European
CDC-X104EE
CDX-R3000/R3000T
MG-611XC-186//Q
KSS1000E
531 – 1,602 kHz
External antenna connector
30 µV
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
External antenna connector
MW: 30 µV
LW: 40 µV
– Continued on next page –
US, Canadian, East European model
AEP, UK model
Model
1
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Summary of Contents for Sony CDC-X204
- Page 1 FM/MW/LW COMPACT DISC PLAYER Tuning range 530 – 1,710 kHz Antenna terminal External antenna connector Intermediate frequency 10.7 MHz/450 kHz AEP, UK model Sensitivity 30 µV Sony Corporation 9-877-519-01 2004A04-1 e Vehicle Company © 2004. 01 Published by Sony Engineering Corporation...
- Page 2 NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
- Page 3 CDC-R304/X104EE/X204/X304/X444 Notes on CD-R/CD-RW discs UNLEADED SOLDER • You can play CD-Rs (recordable CDs)/CD-RWs (rewritable CDs) Boards requiring use of unleaded solder are printed with the lead designed for audio use on this unit. free mark (LF) indicating the solder contains no lead. Look for these marks to distinguish CD-Rs/CD-RWs for audio (Caution: Some printed circuit boards may not come printed with use.
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Page 4: Table Of Contents
CDC-R304/X104EE/X204/X304/X444 TABLE OF CONTENTS 1. GENERAL Location of Controls ..............5 Connections (US, Canadian Model) ........6 Connections (AEP, UK Model) ..........7 2. DISASSEMBLY 2-1. Sub Panel Assy ..............9 2-2. CD Mechanism Block ............9 2-3. Main Board ............... 10 2-4. -
Page 5: General
CDC-R304/X104EE/X204/X304/X444 SECTION 1 GENERAL This section is extracted from instruction manual. LOCATION OF CONTROLS... -
Page 6: Connections (Us, Canadian Model)
CDC-R304/X104EE/X204/X304/X444 CONNECTIONS (US, Canadian Model) -
Page 7: Connections (Aep, Uk Model)
CDC-R304/X104EE/X204/X304/X444 CONNECTIONS (AEP, UK Model) -
Page 8: Disassembly
CDC-R304/X104EE/X204/X304/X444 SECTION 2 DISASSEMBLY Note : This set can be disassemble according to the following sequence. 2-1. SUB PANEL ASSY (Page 9) 2-2. CD MECHANISM BLOCK (Page 9) 2-10. SERVO BOARD 2-3. MAIN BOARD 2-4. CHASSIS (T) SUB ASSY (Page 13) (Page 10) (Page 10) 2-5. -
Page 9: Sub Panel Assy
CDC-R304/X104EE/X204/X304/X444 Note : Follow the disassembly procedure in the numerical order given. 2-1. SUB PANEL ASSY 3 two claws 2 two claws 1 two screws (+PTT 2.6 x 6) 4 sub panel assy 2-2. CD MECHANISM BLOCK 7 bracket (CD) 6 two screws 5 CD mechanism block (+PTT 2.6 x 4) -
Page 10: Main Board
CDC-R304/X104EE/X204/X304/X444 2-3. MAIN BOARD 1 three ground point screws (+PTT 2.6 x 6) 2 two screws (+PTT 2.6 x 6) 3 MAIN board insulating sheet 2-4. CHASSIS (T) SUB ASSY 4 claw 2 two screws (+P 1.7 x 2.2) 1 two screws (+P 1.7 x 2.2) 6 chassis (T) sub assy 5 SENSOR board... -
Page 11: Roller Arm Assy
CDC-R304/X104EE/X204/X304/X444 2-5. ROLLER ARM ASSY 3 washer (0.8-2.5) 5 roller arm assy 4 worm wheel (RA) 2 spring (RAR) 1 spring (RAL) 2-6. CHASSIS (OP) ASSY qa chassis (OP) assy 0 coil spring (damper) lever (D) 4 washer 1 CN2 9 two coil springs (damper) 5 gear (LE1) slider (R) -
Page 12: Optical Pick-Up
CDC-R304/X104EE/X204/X304/X444 2-7. OPTICAL PICK-UP 2 chucking arm sub assy 5 claw 1 tension coil spring (CHKG) 7 optical pick-up 6 main shaft 4 rack (SL) 3 screw (+B 1.4 x 5) 2-8. SL MOTOR ASSY (M902) 1 screw (+P 1.4 x 1.8) 2 SL motor assy (M902) -
Page 13: Le Motor Assy (M903)
CDC-R304/X104EE/X204/X304/X444 2-9. LE MOTOR ASSY (M903) 8 screw 0 woam (LEB) assy (+M 1.7 x 2.5) 9 bearing (LEB) 2 washer qa screw (+M 1.7 x 2.5) qf two toothed lock screws 3 gear (LE1) (+M 1.4 ) lever (D) bracket (LEM) qs screw qg LE motor assy... -
Page 14: Diagrams
CDC-R304/X104EE/X204/X304/X444 SECTION 3 DIAGRAMS 3-1. IC PIN DESCRIPTIONS • IC1 µPD63712GC-8EU-A (RF AMP, DIGITAL SERVO, DIGITAL SIGNAL PROCESSOR) (SERVO BOARD) Pin No. Pin Name Pin Description Laser diode ON/OFF control signal output (L: laser OFF, H: laser ON) Dimmer monitor input from optical pick-up laser diode. Not used. - Page 15 CDC-R304/X104EE/X204/X304/X444 Pin No. Pin Name Pin Description LRCK Not used. (Connect to LRCKIN in this set) DVDD — Power supply pin (+3.3 V) Focus servo drive PWM signal output (+) FD– Focus servo drive PWM signal output (–) Tracking servo drive PWM signal output (+) TD–...
- Page 16 Ground pin for D/A output converter 4 to 6 Not used in this set. (Open) UNISO SONY-BUS data signal output Not used in this set. (Open) UNISI SONY-BUS data signal input Not used in this set. UNICKO SONY-BUS clock signal output Not used in this set.
- Page 17 CDC-R304/X104EE/X204/X304/X444 Pin No. Pin Name Pin Description “H” output: LCD unit and key confusion, power off LCD CTL “L” output: LCD unit and key confusion, power on 55, 56 Not used in this set. (Open) DSSA DSSA on/off change signal output (Cut off rear) PANEL SW Front panel attachment detection signal input “L”: with panel, “H”: without panel DIAG...
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Page 18: Block Diagram -Cd Section
CDC-R304/X104EE/X204/X304/X444 3-2. BLOCK DIAGRAM — CD SECTION — • R-ch is omitted due to same as L-ch. • Siganal Path : CD PLAY DETECTOR MAIN 77 AGCI AGCO 71 RFI 69 ASY LOUT CD-L SECTION ROUT R-CH (Page 19) RF AMP,DIGITAL SERVO, LMUTE 43 CD MUTE L DIGITAL SIGNAL PROCESSOR... -
Page 19: Block Diagram -Main Section
CDC-R304/X104EE/X204/X304/X444 3-3. BLOCK DIAGRAM — MAIN SECTION — SOUND CONTROL, ELECTRONIC VOLUME IC401 5 AUX-LCH J601 R-CH R-CH 3 AUX-RCH (AUX IN) J331 OUT SUB L AUDIO OUT OUT SUB R R-CH REAR CD-L R-CH 9 CD-LCH POWER AMP SECTION R-CH 8 CD-RCH MULTIPLE VOLTAGE... -
Page 20: Block Diagram -Display Section
CDC-R304/X104EE/X204/X304/X444 3-4. BLOCK DIAGRAM — DISPLAY SECTION — 3-5. CIRCUIT BOARDS LOCATION SYSTEM CONTROL LCD DRIVER IC501 (3/3) IC901 SERVO board SENSOR board ROTARY LCD901 ENCODER SEG3 S911 (1/2) LIQUID LCD SO SEG50 CRYSTAL LCD CKO DISPLAY COM1 PANEL KEY MATRIX LCD CE KEYIN2 S901-903... -
Page 21: Note For Printed Wiring Boards And Schematic Diagrams
CDC-R304/X104EE/X204/X304/X444 3-6. NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS 3-7. WAVEFORMS THIS NOTE IS COMMON FOR PRINTED WIRING — Servo Board — BOARDS AND SCHEMATIC DIAGRAMS. — Main Board — (MODE: CD PLAY) (In addition to this, the necessary note is printed in each block.) 1.2Vp-p 2.2Vp-p... -
Page 22: Printed Wiring Boards -Cd Mechanism Section
CDC-R304/X104EE/X204/X304/X444 3-8. PRINTED WIRING BOARDS — CD MECHANISM SECTION — • Refer to page 20 for Circuit Boards Location. : Uses unleaded solder. (Page 26) -
Page 23: Schematic Diagram -Cd Mechanism Section
CDC-R304/X104EE/X204/X304/X444 • Refer to page 21 for Waveforms. 3-9. SCHEMATIC DIAGRAM — CD MECHANISM SECTION — • Refer to page 29 for IC Block Diagram. TP19 TP32 TP33 R14 R15 TP31 TP20 TP30 TP29 TP14 TP21 TP28 TP27 TP26 TP13 TP12 TP11 TP22... -
Page 24: Schematic Diagram -Main Section (1/2)
CDC-R304/X104EE/X204/X304/X444 • Refer to page 21 for Waveforms. 3-10. SCHEMATIC DIAGRAM — MAIN SECTION (1/2) — • Refer to page 29 for IC Block Diagrams. IC B/D IC B/D TUX-032//Q : EXCEPT X104EE TUX-032//Q3: X104EE C416 R428 C407 C402 C430 C401 R405 C427... -
Page 25: Schematic Diagram -Main Section (2/2)
CDC-R304/X104EE/X204/X304/X444 3-11. SCHEMATIC DIAGRAM — MAIN SECTION (2/2) — • Refer to page 31 for IC Block Diagram. C441 R441 C765 C766 C764 Q441 C751 D751 R442 J331 D753 C333 R462 Q461 C334 C461 R461 C750 D755 C431 R431 Q431 D757 R432 R452... -
Page 26: Printed Wiring Board -Main Section
CDC-R304/X104EE/X204/X304/X444 3-12. PRINTED WIRING BOARD — MAIN SECTION — • Refer to page 20 for Circuit Boards Location. : Uses unleaded solder. R204/X304:US,CND MODEL/X444 R304/X104EE/X304:AEP,UK MODEL • Semiconductor Location (Page 22) Ref. No. Location Ref. No. Location IC51 D401 IC401 D402 IC501 D491... -
Page 27: Printed Wiring Boards -Display Section
CDC-R304/X104EE/X204/X304/X444 3-13. PRINTED WIRING BOARDS — DISPLAY SECTION — • Refer to page 20 for Circuit Boards Location. : Uses unleaded solder. (Page 26) R935 R904 R906 R905 CN901 R917 C992 R991 JC903 R916 R995 R914 C906 C991 D991 R913 R915 D904 R912... -
Page 28: Schematic Diagram -Display Section
CDC-R304/X104EE/X204/X304/X444 3-14. SCHEMATIC DIAGRAM — DISPLAY SECTION — C906 R931 R933 R935 R937 R939 R921 R987 CN901 R936 R938 R932 R934 R940 R922 R988 R972 LED905 LED909 LED914 LED920 LED921 C904 C905 LED901 IC971 LED908 LED911 LED915 LED922 LED919 R971 LED903 C971 R981... -
Page 29: Ic Block Diagrams
CDC-R304/X104EE/X204/X304/X444 3-15. IC BLOCK DIAGRAMS IC2 BA5966FP-FE2 (SERVO Board) MUTE – – – – – – LEVEL SHIFT – – LEVEL LOADING DRIVER SHIFT OUT F OUT R LEVEL SHIFT – – LEVEL SHIFT – – – – – – IC51 TDA7333-013TR (MAIN Board) BAND PASS SINC4... - Page 30 CDC-R304/X104EE/X204/X304/X444 IC401 BD3809FS (MAIN Board) FADER FADER FADER FADER (0~-58, (0~-58, (0~-58, (0~-58, C BUS -∞dB) -∞dB) -∞dB) -∞dB) GAIN+ATT LOGIC (+10~-29, -∞dB) 2ND ORDER LPF EFFECT (0dB~ EFFECT (0dB~ fc:OFF,80,120,160Hz +20dB,2dB STEP) +20dB,2dB STEP) 2ND ORDER Q: 0.707 BASS fo:60,70,80,100,120,140,160,200Hz TONE TONE...
- Page 31 CDC-R304/X104EE/X204/X304/X444 IC750 TDA8588BJ/N2 (MAIN Board) IC750 TDA8589BJ/N2 (MAIN Board) OUT-FL- C BUS OUT-FL+ OUT-RL- PGND3 OUT-RL+ IN-RL IN-FL S-GND PROTECTION/ DIAGNOSTIC IN-FR IN-RR BEEP OUT-RR+ PGND2 OUT-RR- OUT-FR+ STANDBY/ MUTE OUT-FR- CHIP DETECT/ PGND1 DIAGNOSTIC BATTERY TEMPERATURE DIAG ENABLE DETECTION PROTECTION LOGIC SWITCH...
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Page 32: Exploded Views
CDC-R304/X104EE/X204/X304/X444 SECTION 4 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by mark 0 or dotted line with mark number in the exploded views are not supplied. Example : 0 are critical for safety. -
Page 33: Front Panel Section
CDC-R304/X104EE/X204/X304/X444 4-2. FRONT PANEL SECTION not supplied (KEY board) LCD901 not supplied supplied not supplied supplied supplied supplied supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3384-669-1 BUTTON ASSY (S) (X104EE) 3-262-380-01 ILLUMINATOR (LCD) X-3384-689-1 BUTTON ASSY (S) (X204/X304/X444) 3-262-374-01 GUIDE (VOLUME), LIGHT X-3384-705-1 BUTTON ASSY (S) (R304) -
Page 34: Cd Mechanism Section (1)
CDC-R304/X104EE/X204/X304/X444 4-3. CD MECHANISM SECTION (1) (MG-611XC-186//Q) not supplied (SENSOR board) not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3372-444-A CHASSIS (T) SUB ASSY 3-352-758-31 SCREW (M1.7), TOOTHED LOCK 3-253-729-11 SPRING (LTR), TENSION COIL A-3283-339-A SERVO BOARD, COMPLETE 3-257-892-11 SPRING (DAMPER), COIL X-3384-088-1 LEVER (L) ASSY... -
Page 35: Cd Mechanism Section (2)
CDC-R304/X104EE/X204/X304/X444 4-4. CD MECHANISM SECTION (2) (MG-611XC-186//Q) (including M901) M902 not supplied not supplied not supplied not supplied not supplied The components identified by Les composants identifiés par une mark 0 or dotted line with mark marque 0 sont critiques pour 0 are critical for safety. -
Page 36: Cd Mechanism Section (3)
CDC-R304/X104EE/X204/X304/X444 4-5. CD MECHANISM SECTION (3) (MG-611XC-186//Q) M903 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-348-993-01 WASHER 3-259-467-11 BRACKET (LEM) 3-259-024-01 WHEEL (RA), WORM 3-345-648-91 SCREW (M1.4), TOOTHED LOCK A-3372-441-A ARM ASSY, ROLLER A-3372-450-A WORM (LEB) ASSY 3-259-455-11 SPRING (RAL) 3-259-468-11 BEARING (LEB) 3-253-713-11 SPRING (RAR) -
Page 37: Cd Mechanism Section (4)
CDC-R304/X104EE/X204/X304/X444 4-6. CD MECHANISM SECTION (4) (MG-611XC-186//Q) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-259-429-11 WHEEL (LE), WORM 3-899-829-01 WASHER (SLIT) 3-344-223-01 WASHER 3-259-032-01 GEAR (LE2) 3-259-470-11 GEAR (LE1) A-3337-998-A CHASSIS (M) BLOCK ASSY 3-253-755-11 LEVER (D) -
Page 38: Electrical Parts List
CDC-R304/X104EE/X204/X304/X444 SECTION 5 ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark the parts list may be different from the they are seldom required for routine service. - Page 39 CDC-R304/X104EE/X204/X304/X444 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark LED915 6-500-476-01 LED SML310BA1TT86 (EQ) (EXCEPT X104EE) R932 1-216-043-00 RES-CHIP 1/10W LED915 6-500-594-01 LED CL-196SYG-CD-T (EQ) (X104EE) (X104EE) LED916 6-500-476-01 LED SML310BA1TT86 (DSPL) R933 1-216-033-00 METAL CHIP 1/10W (EXCEPT X104EE) (EXCEPT X104EE)
- Page 40 CDC-R304/X104EE/X204/X304/X444 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R995 1-216-827-11 METAL CHIP 3.3K 1/10W 1-107-826-11 CERAMIC CHIP 0.1uF R996 1-216-827-11 METAL CHIP 3.3K 1/10W (R304) 1-107-826-11 CERAMIC CHIP 0.1uF < SWITCH > (R304) 1-107-826-11 CERAMIC CHIP 0.1uF S901 1-771-884-31 SWITCH, TACTILE (Z)
- Page 41 CDC-R304/X104EE/X204/X304/X444 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C507 1-162-917-11 CERAMIC CHIP 15PF D580 8-719-056-84 DIODE UDZ-TE-17-7.5B C508 1-162-917-11 CERAMIC CHIP 15PF D581 8-719-083-66 DIODE UDZS-TE17-18B C509 1-162-966-11 CERAMIC CHIP 0.0022uF 10% D601 8-719-049-38 DIODE 1N5404TU C510 1-162-970-11 CERAMIC CHIP 0.01uF...
- Page 42 CDC-R304/X104EE/X204/X304/X444 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark L305 1-500-245-11 INDUCTOR, FERRITE BEAD 1-216-833-11 METAL CHIP 1/10W L306 1-500-245-11 INDUCTOR, FERRITE BEAD (R304) L307 1-469-876-11 INDUCTOR, FERRITE BEAD 1-216-864-11 METAL CHIP 1/10W L310 1-469-876-11 INDUCTOR, FERRITE BEAD (R304) L372 1-469-876-11 INDUCTOR, FERRITE BEAD...
- Page 43 CDC-R304/X104EE/X204/X304/X444 MAIN SENSOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R511 1-216-801-11 METAL CHIP 1/10W R574 1-216-864-11 METAL CHIP 1/10W R512 1-216-801-11 METAL CHIP 1/10W R575 1-216-845-11 METAL CHIP 100K 1/10W R513 1-216-845-11 METAL CHIP 100K 1/10W R576...
- Page 44 CDC-R304/X104EE/X204/X304/X444 SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-3283-339-A SERVO BOARD, COMPLETE JR41 1-414-760-21 FERRITE, EMI (SMD) ********************** JR90 1-414-760-21 FERRITE, EMI (SMD) JR91 1-414-760-21 FERRITE, EMI (SMD) < CAPACITOR > < TRANSISTOR > 1-107-826-11 CERAMIC CHIP 0.1uF 1-162-970-11 CERAMIC CHIP...
- Page 45 CDC-R304/X104EE/X204/X304/X444 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark ACCESSORIES PARTS FOR INSTALLATION AND CONNECTIONS ************ *************************************** 1-476-526-51 REMOTE COMMANDER (RM-Z304) (X444) X-3382-647-1 FRAME ASSY, FITTING 3-230-047-01 LID, BATTERY CASE (for RM-Z304) (X444) X-3382-926-1 SCREW ASSY (BS), FITTING (AEP,UK) 3-263-358-11 MANUAL, INSTRUCTION (ENGLISH,FRENCH, 3-349-410-11 BUSHING (AEP,UK) SPANISH) (US,CND)
- Page 46 CDC-R304/X104EE/X204/X304/X444 REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2004. 01...