Zund XL-3200 Manuals

Manuals and User Guides for Zund XL-3200. We have 1 Zund XL-3200 manual available for free PDF download: Operating Manual

Zund XL-3200 Operating Manual (255 pages)

Digital flatbed cutter G3 series

Brand: Zund | Category: Cutter | Size: 8.48 MB

Contents
3
Symbols
11
Standards
13
UL Testing
14
Product Description
17
Directional Information
17
Product Identification
18
Rating Plate
18
UL Marking
19
Intended Use
19
Cutter - Overview
20
Modules, Tools
21
Tools for the um
22
Rm-A
23
Pum
23
Mam-S/D
24
Material Handling, Options
25
Laser Pointer
25
ICC Camera
25
Cutter with Static Work Surface
25
Cutter with Conveyor
26
Sheet Feeder Options
26
Drip Tray
27
Technical Description
28
Complete Machine
28
Schedule of Work Sequences
28
Table/Vacuum Plate
29
Electronics Unit
29
Power Unit
29
Movement System
30
Processing Materials
31
Technical Information
32
Dimensions and Weights
32
Basic Device
32
Cutter Extension
34
Electrical Connection, Power Consumption
35
Environmental Conditions
35
Basic Device Compressed Air
35
Control Unit
36
Performance
37
Emissions
38
Safety
39
Proper Use
40
Hazard Warnings, Important Instructions
41
Structure of the Hazard Warnings
42
Areas of Responsibility
43
Personnel Requirements
43
Rules and Safety at Work
44
Procedure in Case of Malfunctions
44
Danger Areas
45
Danger Area on the Module Carriage
46
Danger Area During the Installation
47
Working and Traffic Area
48
Safety Signs
49
Responsibility of the Operator
49
Position of the Safety Signs
49
Meaning of Safety Signs
50
Prohibition Signs
50
Order Signs
50
Fire Protection Signs
50
Safety and Monitoring Devices
52
Protective System
53
Operating Unit
53
Emergency Stop Switch
54
Safety Cut-Off Feature
54
Personal Protective Equipment, Clothing
55
Mechanical Hazards
56
Gathering, Retraction
56
Gathering, Impacts of Foreign Objects
56
Cuts and Stab Wounds
57
Risk of Burns
57
Electrical Hazard
58
Risks Arising from the Emission of Toxic Dust
59
Environmental Hazard
60
Handling and Storage of Chemicals
61
Risk of Fire and Explosion
62
Danger Caused by Laser Beam (Laser Pointer)
63
Safety Instructions for Operators
63
Safety Precautions for Service Personnel
64
Disposal
64
Controls and Operation
65
Safe Working Practices
65
Controls
66
Control Panel
66
Navigation Keys
68
Numerical Keys
68
Function Keys
68
Travel Keys
69
Soft Keys
69
Special Keys, Shortcuts
70
Emergency Stop Switches
71
Maintenance Unit
73
Interfaces
74
Menu Navigation
75
Menus and Functions
75
Graphic Layout
75
Direct Selection of Menus
75
Value/Entry
76
Default Settings (Factory Setting)
76
Min/Max Settings (Factory Setting)
76
Info Menu
77
Popups/Dialogues
77
User Level
78
Allocate Function Keys Directly
79
Allocating the Function Key Via the Menu
79
Resetting a Function Key to the Factory Setting
79
Set Language
80
Set Display
80
Setting the Volume of the Signal
80
Delete Data Buffer
80
Operation
81
Daily Checks Prior to Start-Up
81
Start-Up
82
Switching on the Machine
82
Initialising the Machine
83
Operating Status
84
Offline
85
Stopped
85
Online
86
Moving the Bar/Module Manually
87
Handling Modules/Tools
88
Module/Tool/Tool Insert
89
Set Module/Tool Change Position
90
Inserting/Replacing the Module
91
Module Mount
91
Activating a Module
93
Tool Handling
94
Marking the Tool
94
Switching the Tool Manager On/Off
94
Tool Manager — Change Tool (um Module)
95
Attaching/Selecting a Tool
96
Creating a New Tool
96
Selecting a Tool
96
Deleting a Tool
96
Inserting and Connecting a Tool (E.g. Oscillating Tool)
97
Connecting Driven Tools - Allocating Port
99
Connection - Electrical Tools (EOT, DRT, Etc.)
99
Connection - Pneumatic Tools
100
Tool Positions
101
Material Hold-Down
102
Defining/Checking the Vacuum Range
104
Setting the Strength
105
Switching On/Off
105
Working with Air-Permeable Materials
105
Checking the Range
105
Feeding Options
106
Feeding Clamps
107
Setting the Feeding Clamps
107
Activating/Deactivating Feeding Clamps
107
Feed Guide Rail
108
Assembling the Feed Guide Rail
108
Automatic Feed
109
Manual Feed
109
Automatic Tool Initialisation (AKI)
110
Adjusting the Height
111
Laser Pointer, Reference Point
113
Laser Pointer Settings
113
Reference Point Settings
114
Choose Laser Pointer as Pointer Type
115
Define Reference Point
115
Material Stop
116
Module Carriage Slot Protective Plate
117
Module and Tool Holder
118
Switch off the Machine
119
Description of Menu
121
Menu Structure
121
Continuous Path
127
Raise if Overcurrent
127
Stop Angle
127
Speed Signal
128
Speed Settings
128
Up X&Y
128
Down X&Y
128
Accel. Settings
129
Down Z Pos
129
Max Z down
129
Pos / Pressure Mode
129
X&Y Pressure
130
Auto Init Options
130
Auto Lift-Up Angle
131
T Axis Rotation
131
Correct y
134
Correct X
135
Change Module/Tool
139
Pointer Type
139
White Balance
140
Manual Move Settings
140
Module Change Pos
140
Position
140
Park Options
142
Light Barrier Options
143
Acceleration Settings
144
Feeding Mode
144
Transport to the Front
146
Transport to the Back
146
Lower Feed Clamps
146
Active Zones
150
User Settings
159
Troubleshooting
167
Error Messages
170
Cleaning and Maintenance
205
Safe Maintenance of the Machine
206
Operating Resources
207
Handling Operating Materials
207
Environmental Protection
207
Cleaning Fluids
208
Lubricants
208
Adhesives
208
Steps for Maintenance
209
Lubrication Diagram
212
Accessories Case
212
Maintenance Jobs
214
Service Flaps and Covers
214
Maintenance Position
215
Visually Inspect the Machine for Damage
215
Clean the Machine
216
Clean X Axis Guide Rails
217
Cleaning the Guide Rails
218
Oil X Axis Guide Bearings
219
Guide Bearings
220
Lubricating the Lubrication Points
221
Cleaning/Oiling y Axis Guide Rails
223
Lubricating the y Axis Bearing
225
Clean the Chipping Protection Brush
226
Cleaning the Feeding Clamps/Feed Guide Rail
227
Draining the Maintenance Unit Condensation Water
228
Automatic Circuit Breakers
229
Conveyor Belt
231
Removing the Conveyor Belt
231
Removing the Covers
232
Fitting a Conveyor Belt
233
Tensioning the Conveyor Belt
239
Instructions for Disposal
240
Starting up after Periods at a Standstill
240
Vacuum Generator 1-9 KW/1-15 KW
240
Tools
241
Modules
243
Options
245
Glossary
253

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Zund XL-3200 Operating Manual (255 pages)

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