Zoomlion ZCC1300 Manuals

Zoomlion ZCC1300 Manuals

Manuals and User Guides for Zoomlion ZCC1300. We have 1 Zoomlion ZCC1300 manual available for free PDF download: Maintenance Manual

Zoomlion ZCC1300 Maintenance Manual

Zoomlion ZCC1300 Maintenance Manual (176 pages)

Crawler Crane

Brand: Zoomlion | Category: Construction Equipment | Size: 4.45 MB

Table of Contents

Safety Instructions

4
- Table of Contents
  5
Chapter 1 About this Manual

9
- General
  11
- Product Identification
  12
- Illustration and Symbols
  13
Chapter 2 Safety Guidelines and Environmental Protection

15
- Safety Guidelines
  17
- Environmental Protection
  23
Chapter 3 Description of Crane

25
Chapter 4 Maintenance

33
- General
  35
  - Aims of Maintenance and Service
    35
- Precautions
  35
  - General Precautions
    35
  - Safety Precautions
    36
- Inspection of the Crane
  40
- Explanation of Maintenance Interval
  41
- Maintenance Plan
  42
- Power System
  46
  - Engine
    46
  - Fuel System
    48
  - Cooling System
    51
  - Air Intake System
    53
  - Exhaust System
    55
- Hoisting Winch and Derricking Winch
  56
- Maintenance of the Slewing Reducer and Slewing Ring
  67
  - Slewing Reducer
    67
  - Slewing Ring
    71
- Crawler and Traveling Reducer
  74
  - Crawler Carrier Assy
    74
  - Travelling Reducer
    76
- Maintenance of Hydraulic System
  79
- Maintenance of the Electrical System
  91
  - Inspection of the Illumination System
    91
  - Inspection of Hoisting Limit Switch
    91
  - Inspection of Battery Master Switch
    91
  - Inspection of Cable Joints and Dust Caps
    91
  - Maintenance of the Battery
    91
  - Prevention of Electrical Parts or Cables from Catching Fires
    93
  - Circuit Breaker
    94
  - Maintenance of Load Hooks and Pulleys
    95
    
    Daily Inspection and Maintenance of Load Hook
    95
    
    Inspection of Load Hook
    96
    
    Inspection of Pulley
    97
    
    Pulley Lubrication
    98
  - Maintenance of Wire Ropes
    99
    
    Inspection of Wire Ropes
    99
    
    Take-Down Criteria
    100
    
    Comprehensive Introduction of Wire Ropes
    102
  - Maintenance of Air Conditioning
    107
    
    Daily Maintenance
    107
    
    Maintenance of Air Conditioning in Slack Season
    107
  - Operator's Cab
    108
    
    Inspection of the Windshield Wiper and Cleaning Solution in the Operator's Cab4-60
    108
    
    Inspection of the Sliding Door of the Operator's Cab
    108
    
    Inspection of the Operator's Cab Video Monitoring System
    108
  - Lubrication System
    109
    
    Lubrication of Boom Pin
    110
  - Key Structural Member
    111
    
    Visual Inspection
    111
    
    Periodic Inspection
    113
    
    Inspection of Structural Members
    113
    
    Inspection of Counterweight
    129
    
    Other Inspection
    130
  - Inspection and Maintenance under Special Working Environments
    131
    
    Working in Mud, Snow and Rain
    131
    
    Working at Seaside
    131
    
    Dusty Environment
    131
    
    Environment with Many Rocks
    131
    
    Environment with Falling Rocks
    131
    
    Cold Environment
    131
    
    Other Working Environment
    131
Chapter 5 Troubleshooting

133
Chapter 6 Oil and Medium Application

151
- Antifreeze Coolant
  153
- Lubricating Oil
  154
- Diesel Oil
  154
- Lubricating Grease
  155
- Hydraulic Oil
  156
- Gear Oil of Reducer
  157
- Oil Change Interval and Lubricating Interval
  158
Chapter 7 Appendix

161
- Tightening Torque of Threaded Parts
  163
- Attached Tools
  170
- Checklist for Periodic Inspection
  172

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