Zontes ZT350E Manuals

Manuals and User Guides for Zontes ZT350E. We have 1 Zontes ZT350E manual available for free PDF download: Maintenance Manual

Zontes ZT350E Maintenance Manual (108 pages)

Brand: Zontes | Category: Scooter | Size: 23.17 MB

Table of Contents
4
Content
4
Motorcycle Information
9
Know before Service
9
Body Label
10
E350 Technical Specification
11
Front Wheel/Steering System
11
Rear Wheel/Suspension System
11
Brake System
11
Battery/Charging System
12
0Lamp/Speedometer/Switch Description
12
Tightening Torque
13
Bolt Tightening Torque of General Tightening Part
13
Cable/Cable/Pipe/Electrical Device Distribution Map
14
Distribution Map of Lamps and Lanterns
14
Throttle Cable
14
Brake Upper Pump and Brake Hose
15
Calipers, Brake Hoses and Wheel Speed Sensors
15
Distribution Map of Brake System Accessories
16
E350
16
Oil Supply System
17
E350 Fuel Evaporation
17
E350 Fuel Supply
18
Distribution Map of Cooling System Accessories
19
Electrical Device Layout
19
Intake and Exhaust System
21
Tool
22
Swell Nail Description
24
Maintenance
25
Know before Service
25
E350 Maintenance Schedule
26
E350 Air Filter (Filter Element), Air Inlet Filter Element
27
Support the Motorcycle Firmly
27
Remove the Left Engine Cover
27
Remove the Air Inlet Cover
27
Replace the Air Inlet Filter
28
Remove the Air Filter Housing
28
Replace Air Filter Element
28
Inspection Air Filter Waste Oil Pipe
28
Reinstall
29
Bolts and Nuts of Muffler
30
Engine Oil
31
Drain the Oil
31
Replace Fine Filter
31
Add Oil
32
Change Gear Box Oil
32
Confirm the Oil Level
32
Throttle Cable
33
Inspection
33
Adjust the Throttle Cable Clearance
33
Idle Speed
33
Check Idle Speed
34
Fuel Evaporative Pollutant Control System
34
Radiator
36
Check the Coolant
36
E350 Add Coolant (Antifreeze) to the Coolant Expansion Tank
36
E350 Add Coolant to the Radiator
36
Put Coolant
37
Check Whether the Fins of the Radiator Water Tank Are Deformed or the Air Duct Is Blocked
37
Check All Water Pipes for Leaks; Aging
38
Brake Hose
39
Brake Fluid
39
Add Brake Fluid to the Main Pumps of the Front and Rear Disc Brakes
39
Replace the Brake Fluid
39
Replace the Front Brake Brake Fluid
40
Replace the Rear Brake Fluid
40
Brake System Exhaust
40
Tire
40
Check the Tires
41
Replace Tires
41
Front Fork
41
Check the Appearance
42
Check the Shock Absorption Performance
42
Remove the Front Shock Absorption
42
Correct the Front Fork Tube
42
Troubleshooting
43
Side Bracket
44
Check
44
Lubrication
44
Main Bracket
45
Check
45
Lubrication
45
Install the Main Bracket
45
Replace the Return Spring Post of the Main Support
45
EFI System
46
Know before Service
46
Error Code
47
E350 Read the Fault Code through the Meter
47
Read the Fault Code through the Diagnostic Tool
47
Clear Fault Code
48
Manually Clear
48
Use the Diagnostic Tool to Clear
48
EFI Parts Layout
49
Fault Diagnosis and Elimination of EFI Parts
49
Dump Switch
50
OBD Port
50
Fuel Pump
50
Carbon Canister Solenoid Valve
51
EFI Relay
51
Fuel Injector
51
Throttle Valve Body
52
Common Failure Phenomena
52
Disassembly
52
Troubleshooting Process
52
Water and Oil Shared Sensor
52
Oxygen Sensor
53
Check
53
Ecu
53
Crankshaft Position Sensor
53
The Engine Cannot Start and There Is no Sign of Fault Diagnosis Process
54
The Engine Cannot be Started and There Is a Car Symptom Fault Diagnosis Process
54
Poor Acceleration
55
High Idling Speed of Hot Car
55
Unsteady Idle Speed of Cooling Car
55
Unsteady Idling, Easy to Cutoff
56
Analysis Flow Chart of EFI Failure Indicator Light Always on
57
Electrical Schematic Diagram of EFI System
58
Ignition System
59
Know before Service
59
Troubleshooting
60
Ignition System Layout
61
Electrical Schematic Diagram of Ignition System
62
Ignition System Inspection
63
Ignition Timing
63
Check
63
Installation
64
Ignition Coils
64
Starting System
65
Know before Service
65
Troubleshooting
65
Starting Relay
65
Starter Motor
66
The Starter Motor Runs Slowly
66
The Starter Motor Is Working Normally, but the Engine Cannot be Started
66
Ignition System Layout
66
Starting System Electrical Schematic Diagram
67
Starter Motor
68
Remove the Starter Motor
68
Disassemble the Starter Motor
68
Examination
69
Starter Motor Front Cover
69
Motor Back Cover
69
Denki
69
Check the Starting Relay
70
Operation Check
70
Check the Relay Coil
70
Input Line
70
Ground Wire
70
Disassembly and Assembly of the Starting Relay
70
Fuel Supply System
71
Know before Service
71
Examination
71
Fuel Pressure Test
71
Fuel Pump Inspection
71
Oil Level Sensor
71
Cooling System
72
Know before Service
72
Troubleshooting
72
The Engine Temperature Is too High
72
The Engine Temperature Is too Low
72
Coolant Leakage
72
Coolant System Distribution Map
73
Coolant Flow Diagram
73
Cooling System Disassembly
74
Coolant System Hoop/Clamp Distribution Map
74
Thermostat Assembly and Small Loop
74
Cooling System Accessories
75
Main Water Tank
76
Attention to the Water Tank Filling Port
76
Overall Tightness Inspection
76
Pressure Relief Valve Inspection
76
Auxiliary Water Tank
76
Water and Oil Shared Sensor
76
Thermostat
76
Inspection
76
Failure Phenomenon
77
Disassembly
77
Thermostat Core Inspection
77
Water Pipe
77
Check the Water Pump Cover Assembly
78
Braking System
79
Know before Service
79
Trouble Shooting
79
Soft Feeling from Brake Lever
79
Hard Feeling from Brake Lever
79
Disassemble the Disc Brake Main Pump and Calipers
79
Disassemble the Front Disc Brake Main Pump
79
Disassemble the Rear Disc Brake Main Pump
80
Disassemble the Front Disc Brake Caliper
80
Disassemble the Rear Disc Brake Caliper
81
Brake Hose and Wheel Speed Sensor
82
Check the Gap between the Wheel Speed Sensor and the Induction Ring Gear
82
ABS Troubleshooting
83
Battery/Charging System
84
Know before Service
84
Troubleshooting
85
Charging System Layout Diagram
86
Electrical Schematic Diagram
86
Battery Disassembly
87
Disassembly
87
Check
87
Charging
87
Charging System Check
87
Leakage Test
87
Check the Charging Voltage
87
Inspection of Magneto Stator Charging Coil
87
Front Fork Assembly
88
Know before Service
88
Exploded View of Front Fork Components
89
Directional Exploded View
89
Front Fork Exploded View
90
Exploded View of Lower Link Board
91
1、Change the Direction of the Handle
92
Disassemble the Handle Bar Cover
92
3、Installation Handle Bar to Put the Component
93
4、Install the Handle Bar Cover
93
Replace the Front Wheel
94
Remove the Front Wheel Assembly
94
Install the Front Wheel Assembly
94
Front Wheel Assembly Exploded View
95
Inspection and Maintenance of Front Wheel Assembly
96
Disc Brake
96
The Service Life of the Disc Brake Disc
96
Disc Brake Replacement Method
96
Front Wheel Oil Seals and Bearings
96
Service Life of Front Wheel Oil Seals and Bearings
96
Replacement Method of Front Wheel Oil Seal and Bearing
96
Front Wheel Rims and Tires
96
The Service Life of the Front Wheel Rim and Tire
96
How to Replace the Front Wheel Rim and Tire
96
Change the Front Shock Absorber
97
Remove the Front Wheel and Front Mudplate Assembly
97
2．Remove the Left and Right Front Shock Absorbers
98
Reinstall Compinents such Sa Shock Absorbers,Front Mudboards,And Front Wheels
98
十一、Disassembly and Assembly of Coverings
99
Removal of the Windshield
101
Removal of the Upper Part of the Hood and the Windshield Liner
101
Head Side Panel Removal
101
Removal of the Headlight Assembly
102
Seat Removal
102
Removal of the Glove Box
103
Removal of Left and Right Rear Armrests
103
Removal of Rear Skirt Assembly
103
Removal of Tail Light Rear Fender Assembly
104
Removal of Front Left and Right Storage Box Covers
105
Removal of Fuel Tank Side Cover
105
Big Pedal Assembly Removal
105
Removal of Front Storage Box Panel
106

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Zontes ZT350E Maintenance Manual (108 pages)

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