Sign In
Upload
Manuals
Brands
YASKAWA Manuals
Control Unit
Motoman MLX200
YASKAWA Motoman MLX200 Robot Controller Manuals
Manuals and User Guides for YASKAWA Motoman MLX200 Robot Controller. We have
2
YASKAWA Motoman MLX200 Robot Controller manuals available for free PDF download: Software Operation Users Manual, Hardware Installation & Software Upgrade
YASKAWA Motoman MLX200 Software Operation Users Manual (206 pages)
Brand:
YASKAWA
| Category:
Control Unit
| Size: 8.23 MB
Table of Contents
Table of Contents
9
1 Introduction
15
Requirements
15
Rockwell Automation PAC/PLC Requirements for the MLX200
15
Rslogix 5000 Files Included with the MLX200 Control Module
16
System Layout for the MLX200 Control Module
16
Customer Support Information
17
2 System Configuration
19
MLX200 Control Module
19
Configuring Rslogix Project
21
Pre-Configured Rslogix Projects
21
Configuring the Logix Controller
21
Configuring an MLX200 Control Module Communication
22
Importing MLX200 into Existing Project
23
Import MLX200 AOIS and UDTS
23
Creating the MLX200 Communications Task
24
Adding an MLX200 Control Module to the I/O Configuration
25
3 Developing with MLX200
27
MLX200 Tag Structures
28
Mlx-Level Tag Structure
28
Robot-Level Tag Structure
29
Axis-Level Tag Structure
30
Application Data Tag Structure
31
Instruction Overview
33
System Commands
33
Robot Commands
34
Programming Introduction
35
Task Scheduling
35
Instruction Execution and Status Bits
35
State Management and Configuration Instructions
36
Motion Instructions
37
Speed, Acceleration, Jerk Parameters
38
Trajectory Shape
38
Blend Factor
39
Coordinate Frames Relevant to Robotics
40
Jogging Motions
42
Error Messages
43
Stopping and Recovering Robot Motion
43
Aborted Motions
44
Stopped Motions
44
Using Global Speed Scale
45
Mlx-Hmi
46
Setting up the HMI
46
Importing the Mlx-HMI Task
47
Importing Mlxapplicationdata
48
Running the FTVIEW HMI Application
48
Main Screen
49
HMI Menu Selection
51
Login and Security Settings
53
Alarm Screen
56
Teach Screen
57
Tool and User Frame Screens
58
Cubic Interference Zones
59
Robot Configuration
60
Robot Info
61
Brake Release Screen
61
Interference Zone Status Screen
62
Information Screen
62
4 MLX200 Programming Guide
64
Developing a Simple Application
64
Teaching Points with MLX-MHI
64
Accessing Taught Points from a Program
65
Operating a User Application from Hmi
67
Teaching Points in User Frames
68
Using Reference Position Values
69
Example 1: 6-Axis Robot
70
Example 2: 4-Axis Palletizing Robot
73
Configuration Instructions
75
Using Configuration Instructions
75
Setting Multiple Configuration Instructions
75
Using Configuration Instructions with Motions
76
Using Blend Factors
78
PC Bit Triggering
78
Sequential Motion Instructions
78
Programming Pitfalls and Best Practices
81
Incomplete AOI Executions
81
DN BIT Checking
83
Reused Control Variables
84
Task Overlaps and CPU Load
85
5 Collision Detection
86
Collision Detection Overview
86
Configuring Collision Detection from the HMI
88
Using the Mlxrobotcollisiondetection Instruction
94
Initializing Collision Detection from Application
95
Measuring Collision Detection from Application
96
Changing Collision Detection Behavior During Application
97
6 Conveyor Tracking
99
Conveyor Tracking Overview
99
Conveyor Tracking Requirements
101
Configuring Conveyor Tracking
102
1756-HSC Counter Card Configuration
104
Wiring the 1756-HSC
104
Configuring the 1756-HSC in RSLOGIX
104
Linking the Conveyor Tags for a 1756-HSC
105
Conveyor Parameter Configuration for MLX200
106
Conveyor Tracking Setup Procedure
108
Verify Counter Card Is Functional
108
Calculate Conveyor Resolution
108
Teach a User Frame
108
Teach Point and Setup Tracking Parameters
109
Debugging Pickup Position Errors
110
Part Is Gripped at Different Locations on Part
110
Part Is Gripped Consistently at the Wrong Location on the Part
111
Developing a Conveyor Tracking Application
112
Conveyor Tracking Instructions
112
Mlxrobotconvsyncstart Instruction
112
Mlxrobotconvsyncstop Instruction
113
Mlxrobotconvsyncstopwithlinearmot Instruction
114
Mlxrobotconvsyncstopwithaxismot Instruction
114
Programming Structure for a Conveyor Tracking Application in Ladder
115
Program Structure Overview
115
Program Structure Details
116
Advanced Application Options
119
Conveyor Tracking Programming Pitfalls
122
7 Configuration and Maintenance of MLX200 Control Module
124
MLX200 Control Module Status Display
124
Connecting to MLX200 Control Module Display Remotely
125
Maintenance and Configuration Operations
128
Logging in to Perform Maintenance Operations
128
Changing the Password of the MLX200 Control Module
129
Changing the IP Address of the MLX200 Control Module
130
Rebooting the MLX200 Control Module
131
Retrieving Log Files
132
Updating Configuration and License Files
133
Backup and Restore Operations
135
Performing Firmware Update
137
Advanced Operations to Assist with Maintenance and Troubleshooting
139
Disabling Automatic Restart of MLX-R.exe
139
Manually Starting MLX-R.exe after Auto-Start Is Disabled
141
Mlxabort
142
Mlxenable
143
Mlxhold
144
Mlxreset
145
Mlxresetandhold
146
Mlxrestart
147
Mlxstop
148
Mlxrobotmoveaxisabsolute
149
Mlxrobotmoveaxisrelative
151
Mlxrobotmovelinearabsolute
153
Mlxrobotmovelinearrelative
155
Mlxrobotmovecircular
157
Mlxrobotjogaxes
159
Mlxrobotjogaxestopoint
160
Mlxrobotjogtcp
161
Mlxrobotjogtcptopoint
163
Mlxrobotcoordinatetransform
164
Mlxrobotsetbasepose
165
Mlxrobotsetcubicizbycenterpoint
166
Mlxrobotsetcubicizbytwocorners
167
Mlxrobotsetframeshift
168
Mlxrobotsettoolproperties
169
Mlxrobotsetuserframe
170
Mlxrobotcollisiondetection
171
Mlxrobotconvsyncstart
173
Mlxrobotconvsyncstop
174
Mlxrobotconvsyncstopwithaxismot
175
Mlxrobotconvsyncstopwithlinearmot
177
Mlxgeterrordetail
179
Mlxgetmoduleinfo
180
Mlxreaddigitalinputs
181
Mlxwritedigitaloutputs
182
Mlxrobotgethomeoffsets
183
Mlxrobotsethomeoffsets
184
Mlxrobotgetproperties
185
Mlxrobotsetproperties
186
Mlxsetglobalparameter
187
Appendix A MLX200 Add-On Instructions
142
MLX200 Control Module Performance Results and Memory Usage
188
Appendix B
188
Advertisement
YASKAWA Motoman MLX200 Hardware Installation & Software Upgrade (121 pages)
Brand:
YASKAWA
| Category:
Controller
| Size: 6.72 MB
Table of Contents
Table of Contents
9
1 Introduction
13
MLX200 Robot Control Module Components
13
User Supplied Components
14
For Your Safety
14
Special Training
15
Motoman Manual List
16
Personnel Safety
17
Motoman Safety
19
Installation and Wiring Safety
19
Work Area Safety
21
Operation Safety
22
Notes for Moving and Transferring the MOTOMAN
23
Notes on MOTOMAN Disposal
24
2 Product Confirmation
25
Before Unpacking
25
Unpacking
25
Contents Confirmation
25
Optional Teach Pendant (Fuji)
26
Warranty ID Confirmation
27
Customer Support Information
29
3 Installation
30
Handling Procedure
30
Moving the Drive Panel
30
Installation Environment
30
Location
31
Cut-Outs for Emergency Stop and Auto/ Manual Buttons
38
4 Connections
39
Notes on Cable Junctions
40
Power Supply
41
Three-Phase Power Supply
41
Primary Power Supply Breaker/ Fuse Installation
41
Connection Methods
43
Connecting the Primary Power Supply
43
Connecting the Manipulator Cable
44
Dual Robot Connection
45
5 Turning on and off the Power Supply
46
Turning on the Main Power Supply
46
Turning off the Power Supply
46
Turning off the Servo Power (Emergency Stop)
46
6 Test of Program Operation
47
Movement of the Axes
48
7 System Setup
51
Home Position Calibration
51
Calibrating Operation
53
Home Position of the Robot
56
Purpose of Position Check Operation
57
Procedure after the Alarm
57
Tool Data Setting
58
Registering Tools
58
Tool Calibration
65
8 MLX200 Specification
67
Specification List
68
Panel Heat Loss (Estimate)
68
Equipment Configuration
69
Arrangement of Units and Circuit Boards
69
9 Description of Units and Circuit Boards
71
Servopack
79
SERVOPACK Configuration
79
10 MLX200 Control Module Software Version Upgrade Procedure
80
Upgrade the Application on the MLX200 Control Module
80
Export Robot Data for Rslogix Ladder
83
Export Non-MLX Tasks from the Rslogix Ladder
84
Download New Version of MLX200 Control Module Software
84
Setup I/O Configuration in Rslogix Ladder
84
Import Tasks into the New Rslogix Ladder
84
Import the Robot Data into Rslogix
85
Configure the New MLX200-HMI File to See the "Mlx200X_X_X" Processor
85
Teach Pendant Software Upgrade
86
11 Teach Pendant Software Upgrade Procedure (Fuji Pendant)
87
Configure PC to Use a Static IP
88
Prepare Pendant to Set the IP Address for the NEW/ UN-PROGRAMMED System
89
Prepare Pendant to Change IP Address for an Upgraded System
89
Setting IP Address for Pendant
90
Setup the Fuji V-SFTV5 Monitouch Program
91
Transfer Screen Data to Teach Pendant (Version 5)
93
Setup the Fuji V-SFTV6 Monitouch Program
95
Transfer Screen Data to Teach Pendant (Version 6)
97
Install the MLX Version Label
99
12 Sigma-5 Amplifier Parameter Upgrade Procedure
100
13 HMI Communications Setup Procedure
104
Version Note
104
Configuring Factory Talk Administration Console
105
Copy PLC Design to Runtime
109
Starting up the HMI
111
Appendix A Rockwell Mobileview Support
115
Overview
115
Components
115
Wiring
116
Software
120
External References
120
Advertisement
Related Products
YASKAWA MVB015
YASKAWA MP2200
YASKAWA MOTOMAN-ES200RD II
YASKAWA MOTOMAN-DX100
YASKAWA MOTOMAN-MPL800
Yaskawa Motoman-MPL300 II
YASKAWA MOTOMAN-VS100
YASKAWA MOTOMAN-MFL15D-875
YASKAWA MOTOMAN-MH900
YASKAWA Motoman MH150
YASKAWA Categories
Controller
DC Drives
Servo Drives
Robotics
Inverter
More YASKAWA Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL