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GA80U4168ABM
YASKAWA GA80U4168ABM Manuals
Manuals and User Guides for YASKAWA GA80U4168ABM. We have
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YASKAWA GA80U4168ABM manual available for free PDF download: Manual
YASKAWA GA80U4168ABM Manual (1016 pages)
Brand:
YASKAWA
| Category:
DC Drives
| Size: 76.78 MB
Table of Contents
Table of Contents
3
Preface and General Precautions
13
Receiving
14
Glossary
14
About Registered Trademarks
14
Using the Product Safely
15
Explanation of Signal Words
15
General Safety
15
Warning Label Content and Location
17
Cybersecurity
17
Warranty Information
19
Exclusion of Liability
19
Receiving
21
Section Safety
22
Catalog Code and Nameplate Check
23
Nameplate
23
How to Read the Catalog Code
23
Features and Advantages of Control Methods
26
Mechanical Installation
31
Section Safety
32
Installation Environment
34
Installation Position and Distance
35
Moving the Drive
37
Using the Hanging Brackets to Move the Drive
37
Instructions on Drive Suspension
37
Remove and Reattach the Keypad
39
Remove the Keypad
39
Reattach the Keypad
39
Install the Keypad in a Control Panel or Another Device
40
Operate the Keypad from a Remote Location
40
Connect the Keypad from a Remote Location
40
Removing/Reattaching Covers
46
Removing/Reattaching the Cover Using Procedure a
46
Removing/Reattaching the Cover Using Procedure B
47
Change the Drive Enclosure Type
51
Installation Methods
52
Standard Installation
52
External Heatsink Installation
52
Electrical Installation
59
Section Safety
60
Electrical Installation
62
Standard Connection Diagram
62
Main Circuit Wiring
65
Motor and Main Circuit Connections
65
Configuration of Main Circuit Terminal Block
65
Main Circuit Terminal Functions
71
Wire Selection
71
Main Circuit Terminal and Motor Wiring
82
Protection of Main Circuit Terminals
85
Main Circuit Terminal Block Wiring Procedure
86
Wire the Main Circuit Terminal Block with Procedure a
86
Wire the Main Circuit Terminal Block with Procedure B
90
Control Circuit Wiring
92
Control Circuit Connection Diagram
92
Control Circuit Terminal Block Functions
93
Control Circuit Terminal Configuration
96
Wiring the Control Circuit Terminal
98
Switches and Jumpers on the Terminal Board
101
Control I/O Connections
102
Set Sinking Mode/Sourcing Mode
102
Pulse Train Output
102
Set Input Signals for MFAI Terminals A1 to A3
103
Set MFAI Terminal A3 to PTC Input
104
Set Output Signals for MFAO Terminals FM, am
104
Switch on Termination Resistor for Memobus/Modbus Communications
105
Connect the Drive to a PC
106
External Interlock
107
Braking Resistor Installation
108
Install a Braking Resistor: ERF-Type
108
Install a Braking Resistor Unit: LKEB-Type
108
Install a Braking Unit Connection: CDBR-Type
109
Connect Braking Units in Parallel
115
Dynamic Braking Option Overload Protection
116
Drive Wiring Protection
117
Installing a Ground Fault Circuit Interrupter (GFCI)
117
(Gfci)
117
Dynamic Braking Option, Motor Protection
118
Install an Electromagnetic Contactor (MC) at the Input Side of the Drive
118
Installing a Thermal Overload Relay on the Drive Output
118
Improve the Power Factor
120
Connect an AC Reactor or a DC Link Choke
120
Prevent Switching Surge
121
Decrease Noise
122
Connect a Noise Filter to the Input Side (Primary Side)
122
Connect a Noise Filter to the Output Side (Secondary Side)
122
Branch Circuit Protection
124
Factory-Recommended Branch Circuit Protection for UL Listing
124
External EMC Noise Filter Selection
126
Wiring Checklist
128
Motor Application Precautions
130
Precautions for Existing Standard Motors
130
Precautions for PM Motors
131
Precautions for Specialized Motors
131
Notes on the Power Transmission Mechanism
132
Startup Procedure and Test Run
133
Section Safety
134
Keypad: Names and Functions
135
LCD Display
137
Indicator Leds and Drive Status
138
Keypad Mode and Menu Displays
139
LED Status Ring
141
Start-Up Procedures
143
Flowchart A: Connect and Run the Motor with Minimum Setting Changes
143
Sub-Chart A-1: Induction Motor Auto-Tuning and Test Run Procedure
145
Sub-Chart A-2: PM Motor Auto-Tuning and Test Run Procedure
146
Subchart A-3: EZ Open Loop Vector Control Test Run Procedure
148
Items to Check before Starting up the Drive
149
Check before Energizing the Drive
149
Check after Energizing the Drive
149
Make the Initial Settings
150
Keypad Operation
151
Home Screen Display Selection
151
Showing the Monitor
152
Set Custom Monitors
153
Show Custom Monitors
154
Set the Monitors to Show as a Bar Graph
155
Show Monitors as Bar Graphs
156
Set the Monitors to Show as Analog Gauges
157
Display Monitors as an Analog Gauge
158
Set Monitoring Items to be Shown as a Trend Plot
158
Show Monitor Items as a Trend Plot
162
Change Parameter Setting Values
163
Examine User Custom Parameters
164
Save a Backup of Parameters
166
Write Backed-Up Parameters to the Drive
167
Verify Keypad Parameters and Drive Parameters
168
Delete Parameters Backed up to the Keypad
169
Check Modified Parameters
170
Restore Modified Parameters to Defaults
172
Show Fault History
173
Auto-Tuning the Drive
174
Set the Keypad Language Display
176
Set the Date and Time
177
Set Parameters Using the Setup Wizard
179
Disable the Initial Setup Screen
181
Start Data Logging
182
Configuring the Data Log Content
183
Set Backlight to Automatically Turn off
185
Show Information about the Drive
186
Write Automatically Backed-Up Parameters to the Drive
187
Automatic Parameter Settings Optimized for Specific Applications
189
Presets)
189
Automatic Parameter Settings Optimized for Specific Applications (Application Presets)
189
Auto-Tuning
191
Auto-Tuning for Induction Motors
191
Auto-Tuning for Motor Parameters for PM Motor
192
Auto-Tuning in EZ Open Loop Vector Control Method
194
Control Tuning
195
Precautions before Auto-Tuning
197
Test Run
200
Load Test Run
200
Do a No-Load Test Run
200
Actual-Load Test Run
200
Do an Actual-Load Test Run
201
Fine Tuning During Test Runs (Adjust the Control Function)
202
V/F Control and Closed Loop V/F Control
202
Open Loop Vector Control Method
203
Closed Loop Vector Control Method
204
Advanced Open Loop Vector Control Method
205
Fine-Tuning Open Loop Vector Control for PM Motors
206
Advanced Open Loop Vector Control Method for PM
207
Closed Loop Vector Control Method for PM
207
EZ Open Loop Vector Control Method
208
Test Run Checklist
209
Standards Compliance
211
Section Safety
212
European Standards
214
EU Declaration of Conformity
214
CE Low Voltage Directive Compliance
214
EMC Directive
230
UL Standards
235
Area of Use
235
Wire the Main Circuit Terminal Block
235
UL Standards Compliance for DC Power Supply Input
251
Low Voltage Wiring for Control Circuit Terminals
253
Drive Motor Overload and Overheat Protection
253
对应中国Rohs指令
259
本产品中含有有害物质的信息
259
China Rohs Compliance
260
Information on Hazardous Substances in this Product
260
Safe Disable Input
261
Safe Disable Specifications
261
Notes
262
Using the Safe Disable Function
262
Network Communications
269
Section Safety
270
Field Bus Network Support
271
Memobus/Modbus Communications
272
Configure Master/Slave
272
Communication Specifications
272
Communication with the PLC
272
Memobus/Modbus Drive Operations
274
Communications Timing
274
Message Format
275
Examples of Messages for Commands/Responses
277
Enter Command
282
Self-Diagnostics
283
Communications Data Table
283
Error Codes
304
Troubleshooting
307
Section Safety
308
Types of Faults, Minor Faults, Alarms, and Errors
310
List of Fault, Minor Fault, Alarm, and Error Codes
311
Fault
317
Minor Faults/Alarms
337
Parameter Setting Errors
347
Auto-Tuning Errors
353
Backup Function Operating Mode Display and Errors
358
Diagnosing and Resetting Faults
360
Fault Occurs Without Power Loss
360
Fault Reset
360
Troubleshooting Without Fault Display
362
Typical Problems
362
The Parameter Settings will Not Change
362
The Motor Does Not Rotate after Entering Run Command
363
The Motor Rotates in the Opposite Direction from the Run Command
364
The Motor Rotates in Only One Direction
364
The Motor Is too Hot
364
The Correct Auto-Tuning Mode Is Not Available
365
The Motor Stalls During Acceleration or Accel/Decel Time Is too Long
365
Command
366
The Motor Speed Is Not Stable When Using a PM Motor
366
There Is too Much Motor Oscillation and the Rotation Is Irregular
366
Deceleration Takes Longer than Expected When Dynamic Braking Is Enabled
366
There Is Audible Noise from the Drive or Motor Cables When the Drive Is Energized
367
The Ground Fault Circuit Interrupter (GFCI) Trips During Run
367
Motor Rotation Causes Unexpected Audible Noise from Connected Machinery
367
Motor Rotation Causes Oscillation or Hunting
367
PID Output Fault
368
The Starting Torque Is Not Sufficient
368
The Motor Rotates after the Drive Output Is Shut off
368
The Output Frequency Is Lower than the Frequency Reference
368
The Motor Is Making an Audible Noise
369
The Motor will Not Restart after a Loss of Power
369
Periodic Inspection and Maintenance
371
Section Safety
372
Inspection
374
Recommended Daily Inspection
374
Recommended Periodic Inspection
374
Maintenance
377
Replace Cooling Fans and Circulation Fans
380
Cooling Fans and Circulation Fans by Drive Model
380
Replace a Fan (Procedure A)
380
Replace a Fan (Procedure B)
383
Replace a Fan (Procedure C)
385
Replace a Fan (Procedure D)
388
Replace a Fan (Procedure E)
390
Replace Fans (Procedure F)
393
Replace Fans (Procedure G)
400
Replace Fans (Procedure H)
409
Replace the Drive
417
About the Control Circuit Terminal Block
417
Replace the Keypad Battery
423
Storage Guidelines
425
Disposal
427
Section Safety
428
Disposal Instructions
429
WEEE Directive
430
Specifications
431
Section Safety
432
Drive Duty Modes
433
Model-Specific Specifications (200 V Class)
434
Model-Specific Specifications (400 V Class)
436
Common Drive Specifications
439
Drive Watt Loss
443
Drive Derating
446
Carrier Frequency Settings and Rated Current Values
446
Derating Depending on Ambient Temperature
450
Altitude Derating
451
Drive Exterior and Mounting Dimensions
452
Drive Models and Exterior/Mounting Dimensions
452
IP20/UL Open Type
453
IP20/UL Type 1
463
Knock-Out Hole Dimensions (IP20/UL Type 1)
473
Models and Dimensions of Knock-Out Hole
473
10.10 Peripheral Devices and Options
478
Parameter List
479
Section Safety
480
How to Read the Parameter List
481
Icons and Terms that Identify Parameters and Control Methods
481
Parameter Groups
482
A: Initialization Parameters
484
A1: Initialization
484
A2: User Parameters
485
B: Application
486
B1: Operation Mode Selection
486
B2: DC Injection Braking and Short Circuit Braking
487
B3: Speed Search
488
B4: Timer Function
490
B5: PID Control
491
B6: Dwell Function
494
B7: Droop Control
495
B8: Energy Saving
495
B9: Zero Servo
496
C: Tuning
497
C1: Accel & Decel Time
497
C2: S-Curve Characteristics
497
C3: Slip Compensation
498
C4: Torque Compensation
499
C5: Auto Speed Regulator (ASR)
500
C6: Duty & Carrier Frequency
502
D: Reference Settings
503
D1: Frequency Reference
503
D2: Reference Limits
504
D3: Jump Frequency
505
D4: Frequency Ref Up/Down & Hold
505
D5: Torque Control
506
D6: Field Weakening /Forcing
506
D7: Offset Frequency
507
E: Motor Parameters
508
E1: V/F Pattern for Motor 1
508
E2: Motor Parameters
509
E3: V/F Pattern for Motor 2
510
E4: Motor 2 Parameters
510
E5: PM Motor Settings
511
E9: Motor Setting
512
F: Options
513
F1: Encoder Option Setup
513
F2: Analog Input Option
515
F3: Digital Input Option
516
F4: Analog Output Option
517
F5: Digital Output Option
517
F6: Communication Options
518
F7: Ethernet Options
522
11.10 H: Terminal Functions
526
H1: Digital Inputs
526
H2: Digital Outputs
531
H3: Analog Inputs
538
H4: Analog Outputs
541
H5: Modbus Communication
542
H6: Pulse Train Input/Output
543
H7: Virtual MFIO Selection
544
11.11 L: Protection Functions
546
L1: Motor Protection
546
L2: Power Loss Ride through
547
L3: Stall Prevention
548
L4: Speed Detection
550
L5: Fault Restart
550
L6: Torque Detection
552
L7: Torque Limit
553
L8: Drive Protection
553
L9: Drive Protection 2
556
11.12 N: Special Adjustment
557
N1: Hunting Prevention
557
N2: Auto Freq Regulator (AFR)
558
N3: High Slip/Overexcite Braking
558
N4: Adv Open Loop Vector Tune
559
N5: Feed Forward Control
560
N6: Online Tuning
560
N7: EZ Drive
560
N8: PM Motor Control Tuning
561
11.13 O: Keypad-Related Settings
565
O1: Keypad Display
565
O2: Keypad Operation
567
O3: Copy Keypad Function
568
O4: Maintenance Monitors
569
O5: Log Function
569
11.14 Q: Driveworksez Parameters
571
Q1-01 to Q8-40: Reserved for Driveworksez
571
R: DWEZ Connection 1-20
572
R1-01 to R1-40: Driveworksez Connection Parameters 1 to 20 (Upper / Lower)
572
11.16 T: Motor Tuning
573
T0: Tuning Mode Selection
573
T1: Induction Motor Auto-Tuning
573
T2: PM Motor Auto-Tuning
574
T3: ASR and Inertia Tuning
575
T4: EZ Tuning
576
11.17 U: Monitors
577
U1: Operation Status Monitors
577
U2: Fault Trace
579
U3: Fault History
581
U4: Maintenance Monitors
582
U5: PID Monitors
586
U6: Operation Status Monitors
586
U8: Driveworksez Monitors
589
Parameters that Change from the Default Settings with A1-02
590
Selection
591
Parameters that Change from the Default Settings with E3-01
595
Mode Selection]
595
Parameters Changed by E1-03 [V/F Pattern Selection]
596
11.21 Defaults by Drive Model and Duty Rating ND/HD
598
200 V Class
598
Class
605
11.22 Parameters Changed by PM Motor Code Selection
616
Yaskawa SMRA Series SPM Motors
616
Yaskawa SSR1 Series IPM Motors (Derated Torque)
617
Yaskawa SST4 Series IPM Motors (Constant Torque)
627
Parameter Details
637
Section Safety
638
A: Initialization Parameters
639
A1: Initialization
639
A2: User Parameters
657
B: Application
658
B1: Operation Mode Selection
658
B2: DC Injection Braking and Short Circuit Braking
671
B3: Speed Search
674
B4: Timer Function
684
B5: PID Control
686
B6: Dwell Function
702
B7: Droop Control
703
B8: Energy Saving
704
B9: Zero Servo
709
C: Tuning
711
C1: Accel & Decel Time
711
C2: S-Curve Characteristics
716
C3: Slip Compensation
717
C4: Torque Compensation
722
C5: Auto Speed Regulator (ASR)
724
C6: Duty & Carrier Frequency
733
D: References
738
D1: Frequency Reference
738
D2: Reference Limits
744
D3: Jump Frequency
745
D4: Frequency Ref Up/Down & Hold
746
D5: Torque Control
751
D6: Field Weakening /Forcing
756
D7: Offset Frequency
757
E: Motor Parameters
759
E1: V/F Pattern for Motor 1
759
E2: Motor Parameters
767
E3: V/F Pattern for Motor 2
770
E4: Motor 2 Parameters
772
E5: PM Motor Settings
774
E9: Motor Setting
777
F: Options
780
F1: Encoder Option Setup
780
F2: Analog Input Option
788
F3: Digital Input Option
790
F4: Analog Monitor Option
794
F5: Digital Output Option
797
F6, F7: Communication Options and Ethernet Options
800
H: Terminal Functions
822
H1: Digital Inputs
822
Multi-Function Digital Input Setting Values
826
H2: Digital Outputs
846
H2 MFDO Parameters
848
MFDO Setting Value
855
H3: Analog Inputs
870
H3: MFAI Parameters
873
Multi-Function Analog Input Terminal Settings
878
H4: Analog Outputs
884
H5: Memobus/Modbus Communication
887
H6: Pulse Train Input/Output
891
H7: Virtual MFIO Selection
895
L: Protection Functions
900
L1: Motor Protection
900
L2: Power Loss Ride through
906
L3: Stall Prevention
917
L4: Speed Detection
927
L5: Fault Restart
928
L6: Torque Detection
931
L7: Torque Limit
937
L8: Drive Protection
940
L9: Drive Protection 2
948
12.10 N: Special Adjustment
949
N1: Hunting Prevention
949
N2: Auto Freq Regulator (AFR)
951
N3: High Slip Braking (HSB) and Overexcitation Braking
952
N4: Adv Open Loop Vector Tune
956
N5: Feed Forward Control
959
N6: Online Tuning
962
N7: EZ Drive
963
N8: PM Motor Control Tuning
964
12.11 O: Keypad-Related Settings
975
O1: Keypad Display Selection
975
O2: Keypad Operation
982
O3: Copy Function
987
O4: Maintenance Mon Settings
988
O5: Log Function
991
12.12 T: Auto-Tuning
997
T0: Tuning Mode Selection
997
T1: Induction Motor Auto-Tuning
997
T2: PM Motor Auto-Tuning
1000
T3: ASR and Inertia Tuning
1003
T4: EZ Tuning
1004
Index
1006
Revision History
1015
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