Yanmar ViO 27-5 Mini Excavator Manuals

Manuals and User Guides for Yanmar ViO 27-5 Mini Excavator. We have 1 Yanmar ViO 27-5 Mini Excavator manual available for free PDF download: Operation & Maintenance Manual

Yanmar ViO 27-5 Operation & Maintenance Manual (241 pages)

Brand: Yanmar | Category: Excavators | Size: 14.86 MB

Safety Information
4
Product Overview
5
Intended Uses
5
Break in Period
5
Location of Machine Serial Number Plate
8
Location of Engine Serial Number Plate
8
Location of EPA Emission Control Plate
8
Machine Serial Number Plate
9
Hourmeter
9
Contents
10
Safety
15
Basic Precautions
16
Operating Precautions
20
Precautions before Starting the Engine
20
Fasten the Seatbelt
21
Rops/Fops
21
Precautions for Starting the Engine, Working and Parking
22
Signal before Starting the Engine
22
Precautions for Traveling
23
Running the Machine on a Slope
23
Working on a Slope
26
Parking the Machine
26
Precautions for Transportation
27
Precautions for the Battery
28
Precautions for Towing
29
Precautions for Hooked Bucket
30
General Precautions
30
Special Hook
30
Checking the Hook
30
Precautions for Suspending a Load
32
Precautions for Servicing
33
Precautions before Servicing
33
Precautions During Servicing
35
Removed Attachments
35
Working under the Machine
35
Precautions for Fueling and Oiling
36
Radiator Cooling Water Level
36
Precautions for Handling Battery
36
Handling High-Pressure Hoses
37
Rotating Radiator Fan and Fan Belt
38
Processing Wastes
38
Safety Messages
39
Location of Warning Labels
39
Operation
47
Identification of Important Parts
48
Overview of the Machine
48
Controls and Switches
49
Description of Control Devices
50
Monitor
50
Fuel Gauge
51
Water Temp Meter
51
Engine Oil Pressure Headlamp
51
Battery Charge Alarm Lamp
51
Switch
53
Starter Switch
53
Light Switch
54
Horn Switch
54
Wiper and Windshield
54
Heater Switch
55
Travel Alarm Switch
55
Room Lamp Switch
55
Control Levers and Pedals
56
Lock Levers
56
Control Lever
57
2 Way Valve
57
Travel Levers and Pedals
58
Accelerator Lever
58
Blade Lever
58
P.T.O. Switches
59
Boom Swing Pedal
59
Boom Swing Pedal Lock
59
High-Speed Pedal
59
Engine Hood
60
Opening the Engine Hood
60
Closing the Engine Hood Rear Cover
60
Engine Hood Rear Cover
61
Storage Space for the Operation & Maintenance Manual
61
Opening the Engine Hood Rear Cover
61
Windshield
62
Opening the Upper Windshield
63
Closing the Upper Windshield
63
Operator's Seat
64
Opening and Closing the Lower Windshield
64
Seat Position Control Adjustment
64
Ash Tray
65
Headlight
65
Weight Adjustment
65
Air Outlet
66
Right Window Glass
66
Cabin Side Door
67
Replenishment of Windshield Washer Fluid
67
Opening and Closing the Cabin Side Door
67
Door Lock
67
Fuse
68
Position of the Fuse Box
68
Replacing the Fuses
68
Power Outlet
69
Operating Instructions
70
Checking before Starting the Engine
70
Walking Check Around the Machine
70
Checking before Start-Up
72
Checking and Replenishing the Cooling Water
72
Checking and Replenishing the Engine Oil
73
Checking the Fuel Level in the Fuel Tank and Refueling
74
Checking and Replenishing the Hydraulic Oil Tank
75
Checking the Fan Belt Tension
76
Checking and Replenishing the Battery Electrolyte
76
Greasing
77
Checking the Electrical Equipment
78
Starting up the Engine
80
Normal Start-Up
80
Starting the Engine in Cold Weather
81
Operating and Checking Instructions after Starting the Engine
83
Traveling Forward
85
Steering
89
Steering the Machine When It Is Not Traveling
89
Stopping the Machine
91
Swinging the Upperstructure
92
Operating the Implements
93
Precautions for Operating the Implement
94
Precautions for Working
97
Allowable Water Depth
97
Precautions for Going up and down a Slope
98
Braking When Going down a Slope
99
When the Tracks Are Slipping
99
When the Engine Stops
99
Precautions for Traveling on a Slope
99
Escaping from the Mud
100
Operations Using the Bucket
101
Backhoe Operation
101
Ditching
101
Loading
101
Handling Quick Coupler
102
Features of Quick Coupler
102
Description of Switches
102
Structure of Quick Coupler
103
Attachment Types
104
Allowable Size of Bucket
104
Phenomena that Are Not Breakdowns
105
Posture for Storing the Machine Without Attachment
105
Dismounting Attachment
106
Mounting Attachment
108
Maintenance
110
Parking the Machine
111
Inspection Requirements after Completing Operation
112
Stopping the Engine
113
Inspection Requirements after Stopping the Engine
114
Locking
114
Handling the Rubber Track
115
Using the Rubber Track Properly
115
Comparison Table of Rubber and Steel Tracks
115
Precautions for Using the Rubber Track
116
Handling Hydraulic P.t.o.
120
Stop Valve
120
Foot Switch
120
Lever Switch
120
Hydraulic Circuit
121
Oil Flow System
121
Operating Attachment
122
Long-Term Storage
123
Specification
123
Replacing the Bucket Without the Quick Coupler
124
Transportation
126
Loading and Unloading the Machine
126
Precautions for Loading the Machine
128
Precautions for Transporting the Machine
129
Suspending the Machine
130
Care and Service in Cold Weather
132
Preparing for Cold Weather
132
Fuel and Lube Oil
132
Cooling Water
132
Battery
133
Preparing Heater
133
Precautions after a Day's Work
134
After Cold Weather Ends
134
Before Storing
135
Storing
136
Using the Machine Again
136
Troubleshooting
137
Towing
138
If the Battery Is Overdischarged
139
Starting the Engine Using Booster Cables
140
Charging with the Battery Mounted on the Machine
141
Connecting the Booster Battery Cables
142
Disconnecting the Booster Battery Cables
143
Engine and Electrical Equipment
144
Machine Performance
145
Basic Servicing Practices
151
Oils
152
Fuel
153
Grease
154
Storing the Oil and Fuel
154
Filter
154
Electrical Equipment
155
Hydraulic System
156
Consumables
157
Fuel and Oil
158
Required Tools
159
Torque Table
160
Replacing Essential Parts Periodically
161
List of Safety Parts
162
Maintenance Table
163
Table of Service Time Intervals
163
Service Intervals When Using the Hydraulic Breaker
167
Procedures for Maintenance
168
First Services
168
Nonperiodic Services
169
Checking the Rubber Track
169
Height of Lugs
169
Rubber Track Steel Cord Breakage
169
Crack in the Rubber Track
170
Checking and Adjusting the Rubber Track Tension
171
Adjusting the Rubber Track Tension
172
Loosening the Tension
173
Replacing the Rubber Track
174
Removing the Rubber Track
175
Installing the Rubber Track
176
Checking and Adjusting the Steel Track Tension
177
Checking the Steel Track
177
Adjusting the Steel Track Tension
178
Replacing the Bucket Teeth
180
Replacing the Point Type Teeth
180
Replacing the Side Cutter
181
Cleaning the Inside of the Cooling System
182
Table of Mixing Ratio of Anti-Freeze to Water
183
How to Clean the Inside of the Cooling Water System
184
Checking and Adjusting the Fan Belt Tension
190
Maintenance Every 50 Service Hours
194
Greasing the Swing Gear and the Swing Bearing
194
Draining the Water and Deposits in the Fuel Tank
194
Maintenance Every 100 Service Hours
195
Cleaning the Water Separator Element
195
Maintenance Every 250 Service Hours
196
Checking and Cleaning the Air Cleaner
196
Checking and Cleaning the Radiator and Oil Cooler Fin
198
Adjusting the Governor Lever and Accelerator Deviec
199
Maintenance Every 500 Service Hours
201
Replaicing the Fuel Filter
201
Replacing the Engine Oil and the Engine Oil Filter Element
203
Replacing the Air Cleaner Element
205
Replacing the Hydraulic Oil Return Filter Element
206
Maintenance Every 1000 Service Hours
207
Replacing the Lube Oil for the Travel Reduction Gearbox
207
Replacing the Hydraulic Oil and Cleaning the Suction Filter Element
208
Maintenance Every 2000 Service Hours
210
Specifications and Dimensional Diagrams
211
Model View and Working Range
214
Optoinal Parts and Attachments
217
Safety Precautions
218
Precautions for Mounting an Attachment
219
Handling the Hooked Bucket
220
Checking the Hooked Bucket for Damage
220
Optional Parts and Attachments
221
Handling Air Conditioner
222
Description of Lever and Switches for Air Conditioner
222
Temperature Control Lever
222
Fan Switch
222
How to Use Air Conditioner
223
Air Conditioner
223
Heating
224
Heating for Dehumidification
224
Stop
224
Maintenance, Inspection and Servicing of Air Conditioner
225
Checking and Cleaning Condenser
225
Checking and Servicing Compressor Driving Belt
226
Checking Refrigerant Quantity
227
Check List for Refrigerant Quantity
227

Yanmar Categories

Engine Tractor Outboard Motor Portable Generator Excavators

More Yanmar Manuals

Yanmar ViO 27-5 Mini Excavator Manuals

Yanmar ViO 27-5 Operation & Maintenance Manual (241 pages)

Table of Contents

Related Products

Yanmar Categories