Yamaha XJ600S 1992 Manuals

Manuals and User Guides for Yamaha XJ600S 1992. We have 1 Yamaha XJ600S 1992 manual available for free PDF download: Service Manual

Yamaha XJ600S 1992 Service Manual (306 pages)

Brand: Yamaha | Category: Motorcycle | Size: 41.24 MB

Illustrated Symbols
4
General Information
5
Motorcycle Identification
5
Vehicle Identification Number
5
Frame Serial Number
5
Important Information
6
Preparation for Removal
6
All Replacement Parts
6
Gaskets, Oil Seals, and O-Rings
6
Lock Washers/Plates and Cotter Pins
7
Bearings and Oil Seals
7
Circlips
7
Special Tools
8
For Tune up
8
For Engine Service
9
For Chassis Service
11
For Electrical Components
12
General Specifications
13
Maintenance Specifications
16
General Torque Specifications
29
Lubrication Point and Grade of Lubricant
30
Cable Routing
32
Periodic Inspection and Adjustment
37
Periodic Maintenance/Lubrication
37
Side Cover, Fuel Tank and Cowling Removal
39
Side Cover, Fuel Tank and Cowling Installation
40
Engine
41
Valve Clearance Adjustment
41
Intake
44
Exhaust
44
Carburetor Synchronization
46
Timing Chain Adjustment
48
Idling Speed Adjustment
49
Throttle Cable Adjustment
50
Spark Plug Inspection
51
Ignition Timing Check
52
Compression Pressure Measurement
53
Engine Oil Level Inspection
55
Engine Oil Replacement
56
Clutch Adjustment
58
Air Filter Cleaning
58
Fuel Line Inspection
59
Chassis
60
Front Brake Lever Position Adjustment
60
Rear Brake Adjustment
60
Brake Fluid Level Inspection
62
Brake Pad Inspection
63
Brake Light Switch Adjustment
63
Air Bleeding (Hydraulic Brake System)
64
Drive Chain Slack Adjustment
65
Drive Chain Lubrication
67
Steering Head Adjustment
68
Front Fork Inspection
70
Rear Shock Absorber Adjustment
70
Tire Inspection
71
Wheel Inspection
74
Sidestand Lubrication
74
Center Stand Lubrication
74
Electrical
75
Battery Inspection
75
Fuse Inspection
81
Headlight Beam Adjustment
82
Headlight Bulb Replacement
83
Engine Overhaul
85
Engine Removal
85
Air Filter Case
86
Carburetor
86
Clutch Cable
87
Exhaust Pipe
87
Drive Sprocket
88
Cable and Leads
88
Engine Disassembly
90
Cylinder Head Cover, Camshaft and Cylinder Head
90
Shift Shaft and Oil Pump
97
Oil Pan and Oil Strainer
98
Crankcase
98
Shift Shaft and Shift Cam
99
Transmission
100
Starter Clutch
100
Crankshaft
101
Valve
102
Connecting Rod
103
Cylinder Head Inspection and Repair
104
Valve Seat Inspection and Repair
105
Valve and Valve Guide
108
Valve Spring Inspection and Repair
110
Camshaft Inspection and Repair
111
Valve Lifter
112
Timing Chain, Hy-Vo Chain, Sprocket and Chain Guide
113
Cylinder and Piston
114
Piston Ring
115
Piston Pin
116
Crankshaft and Connecting Rod
117
Electric Starter Drive
122
Primary Drive
123
Clutch
123
Shift Shaft and Stopper Lever
126
Oil Pump
126
Oil Pipe and Strainer
127
Relief Valve and Pipe
127
Engine Assembly and Adjustment
129
Transmission and Shift Cam/Shift Fork
137
Oil Pump and Oil Strainer
141
Oil Pump and Shift Shaft
142
AC Magneto
143
Cylinder, Piston and Piston Ring
149
Cylinder Head and Cylinder Head Cover
152
Carburetion
160
Carburetor Section View
162
Front Wheel
176
Front Wheel Removal
177
Front Wheel Inspection
177
Front Wheel Installation
179
Static Wheel Balance Adjustment
180
Rear Wheel
182
Rear Wheel Removal
183
Rear Wheel Inspection
184
Rear Wheel Installation
184
Front Brake
186
Rear Brake
187
Brake Pad Replacement
188
Caliper Disassembly
192
Front Fork
209
Front Fork Removal
210
Front Fork Disassembly
210
Front Fork Assembly
212
Steering Head
217
Handlebar
218
Handlebar Removal
219
Handlebar Inspection
221
Handlebar Installation
222
Rear Shock Absorber
227
Swingarm
228
Handling Notes
229
Rear Shock Absorber Removal
230
Swingarm Removal
230
Rear Shock Absorber Inspection
232
Swingarm Inspection
233
Rear Shock Absorber Installation
233
Swingarm Installation
234
Drive Chain and Sprockets
236
Drive Chain and Sprockets Removal
237
Drive Chain and Sprockets Inspection
238
Drive Chain and Sprockets Installation
239
XJ600S Circuit Diagram
242
Ignition System Circuit Diagram
252
Ignition System Troubleshooting
253
Electric Starting System Circuit Diagram
259
Starting Circuit Operation
260
Electric Starting System Troubleshooting
261
Charging System Circuit Diagram
271
Charging System Troubleshooting
272
The Battery Is Not Charged
272
Lighting System Circuit Diagram
274
Lighting System Troubleshooting
275
Headlight "High Beam" Indicator Light, Taillight, And/Or Meter Light Do Not Come on
275
Signal System Circuit Diagram
281
Signal System Troubleshooting
282
Flasher Light, Brake Light And/Or Indicator Light Do Not Come on
282
Horn Does Not Sound
282
Signal System Check
284
Troubleshooting
292
Starting Failure/Hard Starting
292
Pool Idle Speed Performance
294
Faulty Gear Shifting
295
Clutch Slipping/Dragging
296
Overheating
296
Faulty Brake
297
Front Fork Oil Leakage and Front Fork Malfunction
297
Instable Handling
298
Faulty Signal and Lighting System
299

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Yamaha XJ600S 1992 Manuals

Yamaha XJ600S 1992 Service Manual (306 pages)

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