Yamaha VK540EF Manuals

Manuals and User Guides for Yamaha VK540EF. We have 4 Yamaha VK540EF manuals available for free PDF download: Service Manual, Assembly Manual

Yamaha VK540EF Service Manual (439 pages)

Brand: Yamaha | Category: Offroad Vehicle | Size: 6.49 MB

Français

12
- Table of Contents
  12
Svenska

18
- Chapter 1. General Information
  
  24
  - Machine Identification
    24
  - Frame Serial Number
    24
  - Engine Serial Number
    24
  - Important Information
    26
  - Preparation for Removal and Disassembly
    26
  - All Replacement Parts
    28
  - Gaskets, Oil Seals, and O-Rings
    28
  - Lock Washers/Plates and Cotter Pins
    28
  - Bearings and Oil Seals
    28
  - Circlips
    30
  - Loctite
    30
  - Special Tools
    32
  - For Tune up
    32
  - For Engine Service
    32
  - For Power Train Service
    34
  - For Carburetion Service
    36
  - For Electrical Service
    36
- Chapter 2. Periodic Inspections and Adjustments
  
  40
  - Introduction
    40
  - Periodic Maintenance Table
    40
  - Engine
    46
  - Spark Plugs
    46
  - Oil Pump
    48
  - Oil Filter Inspection
    52
  - Engine Oil Line Inspection
    52
  - Fuel Line Inspection
    54
  - Fuel Filter Inspection
    56
  - Cooling Fan Belt Tension Adjustment
    58
  - Engine Idle Speed Adjustment
    60
  - Throttle Cable Freeplay Adjustment
    60
  - Throttle Override System (T.o.r.s.) Check
    62
  - Starter (Choke) Cable Freeplay Adjustment
    64
  - Exhaust System Inspection
    64
  - Power Train
    66
  - Drive V-Belt
    66
  - Sheave Distance and Offset Adjustment
    72
  - Engagement Speed Check
    76
  - Adjusting the Brake
    76
  - Brake Pad Inspection
    78
  - Drive Chain
    78
  - Track Tension Adjustment
    82
  - Slide Runner Inspection
    84
  - Chassis
    86
  - Ski/Ski Runner
    86
  - Steering System
    86
  - Lubrication
    90
  - Electrical
    94
  - Headlight Beam Adjustment
    94
  - Battery Inspection
    96
  - Fuse Inspection
    100
  - Tuning
    102
  - Carburetor Tuning
    102
  - Clutch
    118
  - Gear Selection
    122
  - High Altitude Tuning
    128
  - Rear Suspension
    132
- Chapter 3. Chassis
  
  140
  - Steering
    140
  - Inspection
    144
  - Installation
    146
  - Ski
    150
  - Inspection
    152
  - Front Suspension
    154
  - Inspection
    156
  - Installation
    158
- Chapter 4. Power Train
  
  162
  - Primary Sheave and Drive V-Belt
    162
  - Removal
    166
  - Disassembly
    168
  - Inspection
    170
  - Assembly
    174
  - Installation
    178
  - Secondary Sheave
    180
  - Disassembly
    184
  - Inspection
    186
  - Assembly
    188
  - Installation
    190
  - Drive Chain Housing
    192
  - Inspection
    196
  - Installation
    204
  - Secondary Shaft (Jackshaft)
    206
  - Inspection
    210
  - Installation
    210
  - Brake
    212
  - Brake Pad Replacement
    214
  - Installation
    222
  - Slide Rail Suspension
    226
  - Inspection
    234
  - Installation
    234
  - Front Axle and Track
    236
  - Inspection
    240
  - Installation
    240
- Chapter 5. Engine
  
  242
  - Exhaust Assembly
    242
  - Inspection
    244
  - Engine Assembly
    246
  - Inspection
    248
  - Installation
    248
  - Cylinder Head and Cylinder
    250
  - Removal
    252
  - Inspection
    252
  - Installation
    262
  - Oil Pump, Crankcase and Crankshaft
    268
  - Inspection
    270
  - Oil Pump Stroke Adjustment
    272
  - Installation
    276
  - Oil Pump
    278
  - CDI Magneto
    280
  - Removal
    282
  - Installation
    284
  - Engine Cooling Fan
    286
  - Removal
    288
  - Inspection
    290
  - Installation
    292
  - Recoil Starter
    294
  - Removal
    296
  - Inspection
    296
  - Installation
    298
- Chapter 6. Carburetion
  
  302
  - Carburetor
    302
  - Carburateurs
    303
  - Inspection
    306
  - Assembly
    308
  - Assemblage
    309
  - Installation
    310
  - Montage
    311
  - Fuel Pump
    312
  - Pompe a Carburant
    313
  - Inspection
    314
  - Installation
    314
  - Verification
    315
  - Montage
    315
- Chapter 7. Electrical
  
  316
  - Switch Inspection
    316
  - Inspecting a Switch Shown in the Manual
    316
  - Partie Electrique
    317
  - Verification des Contacteurs
    317
  - Comment Lire Les Schemas de Contacteurs de Ce Manuel
    317
  - Ignition System
    318
  - Circuit Diagram
    318
  - Systeme D'allumage
    319
  - Schema de Circuit
    319
  - Troubleshooting
    320
  - Guide de Depannage
    321
  - Spark Plug Cap
    324
  - Ignition Coil
    324
  - Source Coil/Pulser Coil
    324
  - Capuchon de Bougie
    325
  - Bobine D'allumage
    325
  - Bobine D'alimentation / Bobine de Generateur D'impulsions
    325
  - Spark Plug
    326
  - Throttle Override System (T.o.r.s.)
    326
  - Bougies
    327
  - Systeme D'arret du Moteur Prioritaire (T.o.r.s.)
    327
  - Handlebar Switch (Right)
    328
  - Carburetor Switch
    328
  - Contacteur Au Guidon (Droit)
    329
  - Contacteur de Carburateur
    329
  - Main Switch
    330
  - Contacteur a Cle
    331
  - Lighting System
    332
  - Circuit Diagram
    332
  - Systeme D'eclairage
    333
  - Schema de Circuit
    333
  - Troubleshooting
    334
  - Guide de Depannage
    335
  - Bulb(S)
    336
  - Headlight Beam Switch
    336
  - Lighting Coil
    336
  - Ampoule(S)
    337
  - Contacteur de Feu de Route
    337
  - Bobine D'éclairage
    337
  - Signal System
    338
  - Circuit Diagram
    338
  - Systeme de Signalisation
    339
  - Schema de Circuit
    339
  - Troubleshooting
    340
  - Guide de Depannage
    341
  - Troubleshooting
    342
  - Guide de Depannage
    343
  - Tail/Brake Light Bulb
    344
  - Brake Light Switch
    344
  - Gear Position Switch
    344
  - Back Buzzer
    344
  - Ampoule de Feu Arriere/Stop
    345
  - Contacteur de Frein
    345
  - Vitesse
    345
  - Avertisseur de Marche Arriere
    345
  - Grip Warmer System
    346
  - Circuit Diagram
    346
  - Systeme des Chauffe-Poignees
    347
  - Schema de Circuit
    347
  - Troubleshooting
    348
  - Guide de Depannage
    349
  - Grip and Thumb Warmer Coil
    350
  - Grip Warmer Switch
    350
  - Bobine de Chauffe-Poignees Et
    351
  - Chauffe-Pouce
    351
  - Interrupteur des Chauffe-Poignees
    351
  - Electrical Starting System
    352
  - Circuit Diagram
    352
  - Systeme de Demarrage Electrique
    353
  - Schema de Circuit
    353
  - Troubleshooting
    354
  - Main Switch
    355
  - Rectifier
    355
  - Guide de Depannage
    356
  - Contacteur a Cle
    357
  - Redresseur
    357
  - Starter Motor
    360
  - Demarreur Electrique
    361
  - Charging System
    366
  - Circuit Diagram
    366
  - Systeme de Charge
    367
  - Schema de Circuit
    367
  - Troubleshooting
    368
  - Guide de Depannage
    369
  - Battery
    372
  - Charging Coil
    372
  - Batterie
    373
  - Bobine de Charge
    373
- Chapter 8. Specifications
  
  374
  - General Specifications
    374
  - Maintenance Specifications
    376
  - Engine
    376
  - Power Train
    379
  - Electrical
    383
  - High Altitude Settings
    385
  - Tightening Torque
    386
  - General Torque Specifications
    388
  - Caracteristiques Generales
    390
  - Caracteristiques D'entretien
    392
  - Moteur
    392
  - Train de Roulement
    395
  - Partie Cycle
    398
  - Partie Electrique
    399
  - Reglage Pour Haute Altitude
    401
  - Couple de Serrage
    402
  - Specifications Generales de
    404
  - Couple
    404
  - Definition des Unites
    404

Yamaha VK540EF Service Manual (211 pages)

Brand: Yamaha | Category: Snowmobiles | Size: 5.13 MB

How to Use this Manual
3
Table of Contents
6
Chapter 1. General Information

10
Machine Identification

10
- Frame Serial Number
  10
- Engine Serial Number
  10
Important Information

11
- Preparation for Removal and Disassembly
  11
- All Replacement Parts
  12
- Gaskets, Oil Seals, and O-Rings
  12
- Lock Washers/Plates and Cotter Pins
  12
- Bearings and Oil Seals
  12
- Circlips
  13
- Loctite
  13
Special Tools

14
- For Tune up
  14
- For Engine Service
  14
- For Power Train Service
  15
- For Carburetion Service
  16
- For Electrical Service
  16
Chapter 2. Periodic Inspections and Adjustments

18
Introduction

18
Periodic Maintenance Table

18
Engine

20
- Spark Plugs
  20
- Oil Pump
  21
- Oil Filter Inspection
  23
- Engine Oil Line Inspection
  23
- Fuel Line Inspection
  24
- Fuel Filter Inspection
  25
- Cooling Fan Belt Tension Adjustment
  26
- Engine Idle Speed Adjustment
  27
- Throttle Cable Freeplay Adjustment
  27
- Throttle Override System (T.o.r.s.) Check
  28
- Starter (Choke) Cable Freeplay Adjustment
  29
- Exhaust System Inspection
  29
Power Train

30
- Drive V-Belt
  30
- Sheave Distance and Offset Adjustment
  33
- Engagement Speed Check
  35
- Adjusting the Brake
  35
- Brake Pad Inspection
  36
- Drive Chain
  36
- Track Tension Adjustment
  38
- Slide Runner Inspection
  39
Chassis

40
- Ski/Ski Runner
  40
- Steering System
  40
- Lubrication
  42
Electrical

44
- Headlight Beam Adjustment
  44
- Battery Inspection
  45
- Fuse Inspection
  47
Tuning

48
- Carburetor Tuning
  48
- Clutch
  55
- Gear Selection
  57
- High Altitude Tuning
  60
- Rear Suspension
  61
Chapter 3. Chassis

65
Steering

65
- Inspection
  67
- Installation
  68
Ski

70
- Inspection
  71
Front Suspension

72
- Inspection
  73
- Installation
  74
Chapter 4. Power Train

76
Primary Sheave and Drive V-Belt

76
- Removal
  78
- Disassembly
  79
- Inspection
  80
- Assembly
  82
- Installation
  84
Secondary Sheave

85
- Disassembly
  87
- Inspection
  88
- Assembly
  89
- Installation
  90
Drive Chain Housing

91
- Inspection
  93
- Installation
  97
Secondary Shaft (Jackshaft)

98
- Inspection
  100
- Installation
  100
Brake

101
- Brake Pad Replacement
  102
- Brake Caliper Inspection
  105
- Installation
  106
Slide Rail Suspension

108
- Inspection
  112
- Installation
  112
Front Axle and Track

113
- Inspection
  115
- Installation
  115
Chapter 5. Engine

116
Exhaust Assembly

116
- Inspection
  117
Engine Assembly

118
- Inspection
  119
- Installation
  119
Cylinder Head and Cylinder

120
- Removal
  121
- Inspection
  121
- Installation
  126
Oil Pump, Crankcase and Crankshaft

129
- Inspection
  130
- Oil Pump Stroke Adjustment
  131
- Installation
  133
- Oil Pump
  134
CDI Magneto

135
- Removal
  136
- Installation
  137
Engine Cooling Fan

138
- Removal
  139
- Inspection
  140
- Installation
  141
Recoil Starter

142
- Removal
  143
- Inspection
  143
- Installation
  144
Chapter 6. Carburetion

146
Carburetor

146
- Inspection
  148
- Assembly
  149
- Installation
  150
Fuel Pump

151
- Inspection
  152
- Installation
  152
Chapter 7. Electrical

153
Switch Inspection

153
- Inspecting a Switch Shown in the Manual
  153
Ignition System

154
- Circuit Diagram
  154
- Troubleshooting
  155
- Spark Plug Cap
  156
- Ignition Coil
  156
- Source Coil/Pulser Coil
  156
- Spark Plug
  157
- Throttle Override System (T.o.r.s.)
  157
- Handlebar Switch (Right)
  158
- Carburetor Switch
  158
- Main Switch
  159
Lighting System

160
- Circuit Diagram
  160
- Troubleshooting
  161
- Bulb(S)
  162
- Headlight Beam Switch
  162
- Lighting Coil
  162
Signal System

163
- Circuit Diagram
  163
- Troubleshooting
  164
- Troubleshooting
  165
- Tail/Brake Light Bulb
  166
- Brake Light Switch
  166
- Gear Position Switch
  166
- Back Buzzer
  166
Grip Warmer System

167
- Circuit Diagram
  167
- Troubleshooting
  168
- Grip and Thumb Warmer Coil
  169
- Grip Warmer Switch
  169
Electrical Starting System

170
- Circuit Diagram
  170
- Troubleshooting
  171
- Main Switch
  172
- Rectifier
  172
- Starter Motor
  173
Charging System

176
- Circuit Diagram
  176
- Troubleshooting
  177
- Battery
  178
- Charging Coil
  178
Chapter 8. Specifications

179
General Specifications

179
Maintenance Specifications

181
- Engine
  181
- Power Train
  184
- Chassis
  187
- Electrical
  188
- High Altitude Settings
  190
- Tightening Torque
  191
General Torque

193
Specifications

193
Definition of Units

193
Cable Routing

195

Yamaha VK540EF Service Manual (207 pages)

Brand: Yamaha | Category: Snowmobiles | Size: 6.81 MB

Yamaha VK540EF Assembly Manual (108 pages)

Brand: Yamaha | Category: Snowmobiles | Size: 2.95 MB

Table of Contents
3
Parts Location

8
- Removal from Crate
  12
Set up Procedure

14
- Headlight Assembly + Back Buzzer Assembly
  14
- Fairing
  18
- Windshield Assembly
  20
Montering

21
- Montering Av Vindruta
  21
- Steering Assembly
  22
- Montering Av Styre
  23
- Inlet Panel Assembly
  26
- Montering Av Intagsplåt
  27
- Shifter Assembly
  28
- Montering Av Växlingsenhet
  29
- Ski Assembly
  30
- Montering Av Skidor
  31
- Front Bumper Assembly
  34
- Montering Av Främre Stötfångare
  35
- Rear Bumper
  40
- Montering Av Bakre Stötfångare
  41
- Backrest Assembly + Assist Grip Assembly
  44
- Montering Av RyggstöD + Stödhandtag
  45
Adjustments and Predelivery Service

48
- Sheave Distance and Offset Adjustment
  48
- Justeringar Och Service Före Leverans
  49
- Justering Av Skivavstånd Och Sidoförskjutning
  49
- Drive V-Belt Height and Installation
  52
- Break-In
  56
- Inkörning
  57
- Engine Oil Filling
  58
- Påfyllning Av Motorolja
  59
- Fuel Draining
  60
- Drive Chain Oil Level
  60
- Att Tappa Av Bränsle
  61
- Drivkedjehusets Oljenivå
  61
- Oil Pump Air Bleeding
  64
- Luftning Av Oljepump
  65
- Throttle Cable Adjustment
  66
- Justering Av Gasvajer
  67
- Oil Pump Cable Adjustment
  68
- Engine Idle Speed Adjustment
  68
- Justering Av Oljepumpsvajer
  69
- Justering Av Motorns Tomgångsvarvtal
  69
- Starter (Choke) Cable Adjustment
  70
- Justering Av Startvajer (Choke)
  71
- Battery Installation
  72
- Batteriinstallation
  73
- Track Tension Adjustment
  76
- Drivbandsjustering
  77
- Brake Adjustment
  78
- Bromsjustering
  79
- Headlight Beam Adjustment
  80
- Strålkastarinställning
  81
- Ski Adjustment
  82
- Justering Av Skidorna
  83
- Rear Suspension Stopper Band Tension
  84
- Rear Suspension Spring Prelord
  84
- Bakre Upphängningens Stopparbandsspänning
  85
- Full Rate Adjustment
  86
- Totaljustering
  87
- Extension Spring Preload
  88
- Fjäderns Förbelastning
  89
Appendices

92
Lubrication Point and Grade of Lubricant

92
Bilaga

93
- Smörjpunkter Och Smörjmedel
  93
Cable Routing

94

Yamaha Categories

Motorcycle Musical Instrument Electronic Keyboard Receiver Amplifier

More Yamaha Manuals

Yamaha VK540EF Manuals

Yamaha VK540EF Service Manual (439 pages)

Table of Contents

Français

Svenska

Chapter 1. General Information

Chapter 2. Periodic Inspections and Adjustments

Chapter 3. Chassis

Chapter 4. Power Train

Chapter 5. Engine

Chapter 6. Carburetion

Chapter 7. Electrical

Chapter 8. Specifications

Yamaha VK540EF Service Manual (211 pages)

Table of Contents

Chapter 1. General Information

Machine Identification

Important Information

Special Tools

Chapter 2. Periodic Inspections and Adjustments

Introduction

Periodic Maintenance Table

Engine

Power Train

Chassis

Electrical

Tuning

Chapter 3. Chassis

Steering

Ski

Front Suspension

Chapter 4. Power Train

Primary Sheave and Drive V-Belt

Secondary Sheave

Drive Chain Housing

Secondary Shaft (Jackshaft)

Brake

Slide Rail Suspension

Front Axle and Track

Chapter 5. Engine

Exhaust Assembly

Engine Assembly

Cylinder Head and Cylinder

Oil Pump, Crankcase and Crankshaft

CDI Magneto

Engine Cooling Fan

Recoil Starter

Chapter 6. Carburetion

Carburetor

Fuel Pump

Chapter 7. Electrical

Switch Inspection

Ignition System

Lighting System

Signal System

Grip Warmer System

Electrical Starting System

Charging System

Chapter 8. Specifications

General Specifications

Maintenance Specifications

General Torque

Specifications

Definition of Units

Cable Routing

Yamaha VK540EF Service Manual (207 pages)

Yamaha VK540EF Assembly Manual (108 pages)

Table of Contents

Parts Location

Set up Procedure

Montering

Adjustments and Predelivery Service

Appendices

Lubrication Point and Grade of Lubricant

Bilaga

Cable Routing

Related Products

Yamaha Categories