Yamaha RXW10K Manuals

Manuals and User Guides for Yamaha RXW10K. We have 3 Yamaha RXW10K manuals available for free PDF download: Supplementary Service Manual, Owner's Manual, Assembly Manual

Yamaha RXW10K Supplementary Service Manual (523 pages)

Brand: Yamaha | Category: Snowmobiles | Size: 14.82 MB

Index 1 Gen Info Periodic Inspections and

5
- Table of Contents
  5
- Periodic Inspections
  6
  - And Adjustments
    6
- Power Train
  6
  - Air Bleeding (Hydraulic Brake System)
    6
  - Brake Hose Inspection
    6
  - Brake Pad Inspection
    6
  - Slide Runner Inspection
    8
  - Track Tension Adjustment
    8
  - Lubrication
    9
  - Clutch
    10
  - Gear Selection
    12
  - Front Suspension
    17
  - Rear Suspension
    18
  - Steering Rx10Mk, Rx10Msk
    22
- Chapter 3. Chassis
  
  22
- Chapter 6
  
  22
  - Ski
    24
    
    Rx10K, Rx10Rk, Rx10Rsk
    24
    
    Rx10Mk, Rx10Msk
    25
- Chapter 4. Power Train
  
  26
  - Drive Chain Housing
    26
    
    Rx10K, Rx10Mk, Rx10Msk
    26
    
    Installation
    27
    
    With Reverse Model Rx10Rk, Rx10Rsk
    28
    
    Installation
    30
  - Brake
    32
    
    Brake Pad Replacement
    33
    
    Brake Caliper Disassembly
    36
    
    Brake Caliper Inspection and Repair
    36
    
    Brake Caliper Assembly
    37
    
    Brake Caliper Installation
    37
  - Slide Rail Suspension
    38
    
    Rx10K, Rx10Rk, Rx10Rsk
    38
    
    Rx10Mk, Rx10Msk
    42
    
    Inspection
    46
    
    Front Axle and Track
    48
  - Front Axle and Track Installation
    48
    
    Engine
    49
  - Seat and Fuel Tank
    49
  - Exhaust Pipe and Muffler
    50
  - Heat Exchanger
    51
- Chapter 9. Specifications
  
  54
  - General Specifications
    54
  - Maintenance Specifications
    57
    
    Engine
    57
    
    Power Train
    62
    
    Chassis
    66
    
    High Altitude Settings
    69
  - Tightening Torque
    70
    
    Engine
    70
    
    Power Train
    72
    
    Chassis
    74
  - Definition of Units
    75
  - General Torque Specifications
    75
  - Cable Routing
    76
Index 1 Gen Info

115
- Chapter 1. General Information
  
  119
  - Machine Identification
    119
    
    Engine Serial Number
    119
    
    Frame Serial Number
    119
  - Important Information
    120
    
    All Replacement Parts
    120
    
    Preparation for Removal and Disassembly
    120
    
    Bearings and Oil Seals
    121
    
    Circlips
    121
    
    Gaskets, Oil Seals, and O-Rings
    121
    
    Lock Washers/Plates and Cotter Pins
    121
    
    Loctite
    121
  - Special Tools
    122
    
    For Tune up
    122
    
    For Engine Service
    123
    
    For Power Train Service
    125
    
    For Carburetion Service
    126
    
    For Electrical Service
    126
    
    Periodic Inspection and Adjustment
    127
  - Introduction
    127
  - Periodic Maintenance Table
    127
  - Engine
    129
    
    Spark Plugs
    129
    
    Cooling System
    130
    
    Fuel Line Inspection
    130
    
    Valve Clearance Adjustment
    135
    
    Carburetor Synchronization
    140
    
    Engine Idle Speed Adjustment
    142
    
    Throttle Cable Free Play Adjustment
    143
    
    Compression Pressure Measurement
    144
    
    Throttle Override System (T.o.r.s.) Check
    144
    
    Engine Oil Level Inspection
    146
    
    Engine Oil Replacement
    148
    
    Caburetor Joints Inspection
    150
    
    Crankcase Breather Hose Inspection
    150
    
    Exhaust System Inspection
    151
  - Power Train
    152
    
    Sheave Offset Adjustment
    152
    
    Drive V-Belt
    154
    
    Engagement Speed Check
    155
    
    Brake Lever Adjustment
    156
    
    Parking Brake Adjustment
    156
    
    Brake Fluid Level Inspection
    157
    
    Air Bleeding (Hydraulic Brake System)
    158
    
    Brake Hose Inspection
    158
    
    Brake Pad Inspection
    158
    
    Drive Chain
    160
    
    Track Tension Adjustment
    162
    
    Slide Runner Inspection
    163
    
    Maximizing Drive Track Life
    164
  - Chassis
    165
    
    Ski/Ski Runner
    165
    
    Steering System
    166
    
    Lubrication
    168
  - Electrical
    169
    
    Headlight Beam Adjustment
    169
    
    Battery Inspection
    170
    
    Fuse Inspection
    176
    
    Speedometer Unit Inspection
    177
  - Tuning
    178
    
    Carburetor Tuning
    178
    
    Clutch
    185
    
    Gear Selection
    188
    
    High Altitude Tuning
    193
    
    Front Suspension
    194
    
    Rear Suspension
    195
    
    Chapter 3. Chassis
    200
  - Steering
    200
    
    Inspection
    206
    
    Installation
    207
  - Ski
    210
    
    Inspection
    211
    
    Installation
    211
  - Front Suspension
    212
    
    Handling Notes
    214
    
    Inspection
    214
    
    Installation
    215
    
    Chapter 4. Power Train
    217
  - Primary Sheave and Drive V-Belt
    217
    
    Disassembly
    219
    
    Removal
    219
    
    Inspection
    221
    
    Assembly
    226
  - Secondary Sheave
    226
    
    Disassembly
    228
    
    Inspection
    228
    
    Assembly
    229
    
    Installation
    231
  - Drive Chain Housing
    232
    
    Without Reverse Model
    232
    
    Inspection
    233
    
    Installation
    235
    
    With Reverse Model
    236
    
    Inspection
    238
    
    Installation
    239
  - Secondaryshaft
    241
    
    Inspection
    242
    
    Secondaryshaft and Drive Chain Housing Installation
    243
  - Brake
    244
    
    Brake Pad Replacement
    245
    
    Brake Caliper Disassembly
    248
    
    Brake Caliper Inspection and Repair
    248
    
    Brake Caliper Assembly
    249
    
    Brake Caliper Installation
    249
    
    Brake Master Cylinder Assembly
    251
    
    Inspection
    251
    
    Installation
    251
  - Slide Rail Suspension
    252
    
    Rx10, Rx10S, Rx10R, Rx10Rs
    252
    
    Rx10M, Rx10Ms
    257
    
    Inspection
    262
    
    Assembly
    263
    
    Installation
    263
  - Front Axle and Track
    265
    
    Inspection
    266
    
    Installation
    266
- Chapter 5. Engine
  
  268
  - Seat and Fuel Tank
    268
  - Exhaust Pipe and Muffler
    269
    
    Installation
    270
  - Clutch
    271
    
    Cylinder Head
    284
    
    Valves and Valve Springs
    288
    
    Removal
    300
    
    Installation
    302
  - Engine Assembly
    271
  - Magneto and Starter
    271
  - Oil Pan and Oil Pump
    304
    
    Removal
    306
    
    Inspection
    307
    
    Installation
    308
  - Crankcase
    309
    
    Removal
    312
    
    Inspection
    314
    
    Installation
    325
  - Heat Exchanger
    332
    
    Inspection
    332
    
    Installation
    333
  - Thermostat
    334
    
    Installation
    336
  - Water Pump
    337
    
    Disassembly
    338
    
    Assembly
    339
    
    Inspection
    339
- Chapter 7. Carburetion
  
  341
  - Carburetors
    341
    
    Inspection
    345
    
    Assembly
    347
    
    Installation
    348
    
    Fuel Lebel Adjustment
    349
    
    (T.p.s.) Inspection and
    350
    
    Throttle Position Sensor
    350
  - Fuel Pump
    352
    
    Inspection
    352
    
    Installation
    352
- Chapter 8. Electrical
  
  353
  - Switch Inspection
    353
    
    Inspecting a Switch Shown in the Manual
    353
  - Ignition System
    354
    
    Circuit Diagram
    355
    
    Troubleshooting
    356
    
    A.C. Magneto
    357
    
    Spark Plug
    357
    
    Ignition Coil
    358
    
    Ignition Spark Gap
    358
    
    Throttle Override System (T.o.r.s.)
    359
    
    Carburetor Switch
    360
    
    Handlebar Switch (Right)
    360
    
    Main Relay
    361
    
    Main Switch
    361
  - Electrical Starting System
    362
    
    Troubleshooting
    363
    
    Main Switch
    364
    
    Starter Motor
    365
  - Charging System
    368
    
    Troubleshooting
    369
    
    Battery
    370
    
    Stator Coil
    370
  - Lighting System
    371
    
    Circuit Diagram
    372
    
    Troubleshooting
    373
    
    Bulb(S)
    375
    
    Headlight Beam Switch
    375
    
    Headlight Relay
    376
  - Signal System
    377
    
    Circuit Diagram
    378
    
    Troubleshooting
    379
    
    Back Buzzer (Rx10R, Rx10Rs)
    385
    
    Brake Light Switch
    385
    
    Gear Position Switch (Rx10R, Rx10Rs)
    385
    
    Sensor
    386
    
    Water Temperature
    386
    
    Engine Oil Level Switch
    387
    
    Fuel Sender
    387
    
    Speed Sensor
    388
  - Grip Warmer System
    389
    
    Circuit Diagram
    390
    
    Troubleshooting
    391
    
    Grip and Thumb Warmer Coil
    392
    
    Thumb Warmer Switch
    392
    
    Grip Warmer Switch
    393
  - Carburetor Heater System
    394
    
    Circuit Diagram
    395
    
    Troubleshooting
    396
    
    Carburetor Heater
    397
    
    Carburetor Heater Relay
    397
  - Self-Diagnosis
    398
    
    Fuel Meter, Fuel Level Warning Indicator and the Warning Liight
    398
    
    Coolant Temperature Warning Light and the Warning Light
    399
    
    Self-Diagnosis Warning Indicator and the Warning Light
    399
    
    Chapter 9. Specifications
    401
  - General Specifications
    401
  - Maintenance Specifications
    404
    
    Engine
    404
    
    Power Train
    409
    
    Chassis
    413
    
    Electrical
    414
    
    High Altitude Settings
    416
  - Tightening Torque
    418
    
    Power Train
    419
  - Definition of Units
    422
  - General Torque Specifications
    422
  - Cable Routing
    423
Index 1 Gen Info Periodic Inspections and

445
- Special Tools
  446
  - For Engine Service
    446
  - For Power Train Service
    446
  - For Tune up
    446
- Chapter 2. Periodic Inspection and Adjustment
  
  447
  - Introduction
    447
  - Periodic Maintenance Table
    447
  - Power Train
    449
    
    Parking Brake Adjustment
    449
  - Chassis
    450
    
    Lubrication
    450
  - Tuning
    451
    
    Clutch
    451
    
    Gear Selection
    453
    
    Front Suspension
    459
    
    Rear Suspension
    460
    
    Chapter 3. Chassis
    462
  - Steering Installation
    462
  - Front Suspension
    466
    
    Chapter 4. Power Train
    468
  - Secondaryshaft
    468
    
    Removal
    469
    
    Inspection
    470
    
    Installation
    471
  - Brake
    473
  - Slide Rail Suspension
    474
    
    Chapter 5. Engine
    480
  - Engine Assembly
    480
    
    Installation
    480
  - Carburetors
    482
    
    Chapter 9. Specifications
    485
  - General Specifications
    485
  - Camshafts
    487
    
    Engine
    487
    
    Maintenance Specifications
    487
    
    Power Train
    492
    
    Chassis
    495
    
    Electrical
    496
    
    High Altitude Settings
    498
  - Tightening Torque
    499
    
    Engine
    499
    
    Power Train
    501
    
    Chassis
    503
  - Definition of Units
    504
  - General Torque Specifications
    504
  - Cable Routing
    505

Yamaha RXW10K Owner's Manual (105 pages)

Brand: Yamaha | Category: Snowmobiles | Size: 8.1 MB

Table of Contents
6
Yamaha Motor Corporation, U.s.a. Snowmobile Limited Warranty

8
Yamaha Extended Service (Y.e.s.)

11
Location of the Important Labels

12
Safety Information

15
Description

18
Control Functions

20
- Main Switch
  20
- Starter Lever (Choke)
  21
- Throttle Lever
  21
- Engine Overheating Prevention System
  21
- Throttle Override System (T.O.R.S.)
  22
- Speedometer Unit
  23
- High Beam Indicator Light
  23
- Fuel Meter and Grip/Thumb Warmer Level Indicator
  24
- Fuel Level Warning Indicator
  25
- Oil Level Warning Indicator
  25
- Low Coolant Temperature Indicator Light
  26
- Coolant Temperature Warning Indicator
  26
- Self-Diagnosis Warning Indicator
  27
- Engine Stop Switch
  29
- Brake Lever
  29
- Parking Brake Lever
  30
- Shift Lever
  30
- Rear Suspension Damping Force Remote Adjustment Dial
  31
- Headlight Beam Switch
  31
- Shroud Latches
  31
- Drive Guard
  32
- V-Belt Holders
  32
- Carburetor Coolant Shut-Off Lever
  32
- Storage Compartment
  33
Pre-Operation Checks

34
- Fuel
  34
- Engine Oil
  35
- Engine Oil Level
  36
- Coolant
  37
- Throttle Lever
  38
- Throttle Override System (T.O.R.S.)
  38
- Brake
  39
- Brake Fluid Leakage
  40
- V-Belt
  40
- Drive Guard
  40
- Drive Track
  41
- 51-MM (2.0-In) High-Profile Pattern Drive Track
  41
- Slide Runners
  42
- Skis and Ski Runners
  42
- Steering System
  43
- Lights
  43
- Air Filter
  44
- Fittings and Fasteners
  44
- Tool Kit and Recommended Equipment
  44
Operation

45
- Starting the Engine
  45
- Break-In
  46
- Riding Your Snowmobile
  47
- Getting to Know Your Snowmobile
  47
- Learning to Ride Your Snowmobile
  47
- To Start out and Accelerate
  47
- Braking
  47
- Turning
  48
- Riding Uphill
  48
- Riding Downhill
  49
- Traversing a Slope
  49
- Ice or Icy Surface
  49
- Hard-Packed Snow
  50
- Operation on Surfaces Other than Snow or Ice
  50
- Maximizing Drive Track Life
  51
- Strap
  52
- Driving
  53
- Stopping the Engine
  54
- Transporting
  55
Periodic Maintenance

56
- Periodic Maintenance Chart
  56
- Tool Kit
  59
- Spark Plug Inspection
  59
- Engine Idle Speed Adjustment
  61
- Throttle Cable Adjustment
  61
- Carburetor Adjustment
  62
- High Altitude Adjustments
  65
- Adjusting the Valve Clearance
  65
- Changing the Engine Oil
  66
- Cooling System
  68
- V-Belt Replacement
  70
- Checking the Drive Chain Housing Oil Level and the Drive Chain Tension
  72
- Checking the Brake Pads
  74
- Checking the Parking Brake Pads
  74
- Checking the Brake Fluid Level
  75
- Brake Fluid Replacement
  75
- Suspension
  75
- Drive Track Adjustment
  84
- Ski Alignment
  86
- Handlebar Adjustment
  86
- Lubrication
  89
- Headlight Bulb Replacement
  90
- Headlight Beam Adjustment
  90
- Battery
  91
- Fuse Replacement
  91
Troubleshooting

93
Storage

97
Specifications

99
- Dimensions
  99
- Engine
  100
- Chassis
  100
- Electric
  102

Yamaha RXW10K Assembly Manual (98 pages)

Brand: Yamaha | Category: Snowmobiles | Size: 3 MB

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Yamaha RXW10K Manuals

Yamaha RXW10K Supplementary Service Manual (523 pages)

Table of Contents

Index 1 Gen Info Periodic Inspections and

Chapter 3. Chassis

Chapter 6

Chapter 4. Power Train

Chapter 9. Specifications

Index 1 Gen Info

Chapter 1. General Information

Chapter 5. Engine

Chapter 7. Carburetion

Chapter 8. Electrical

Index 1 Gen Info Periodic Inspections and

Chapter 2. Periodic Inspection and Adjustment

Yamaha RXW10K Owner's Manual (105 pages)

Table of Contents

Yamaha Motor Corporation, U.s.a. Snowmobile Limited Warranty

Yamaha Extended Service (Y.e.s.)

Location of the Important Labels

Safety Information

Description

Control Functions

Pre-Operation Checks

Operation

Periodic Maintenance

Troubleshooting

Storage

Specifications

Yamaha RXW10K Assembly Manual (98 pages)

Table of Contents

Parts Location

Set up Procedure

Adjustments and Predelivery Service

Appendices

Lubrication Point and Grade of Lubricant

Cable Routing

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