YAMAHA MAJESTY YP250 Manuals

Manuals and User Guides for YAMAHA MAJESTY YP250. We have 3 YAMAHA MAJESTY YP250 manuals available for free PDF download: Service Manual, Owner's Manual

YAMAHA MAJESTY YP250 Service Manual (267 pages)

Motorcycle YP250 4UC-AE1

Brand: YAMAHA | Category: Scooter | Size: 5.42 MB

Table of Contents

9
- How to Use this Manual
  5
- Periodic Inspection and
  6
- Chapter 1 General Information Scooter Identification
  11
- Engine Serial Number
  11
- Frame Serial Number
  11
- Model Label
  11
- VEHICLE IDENTIFICATION NUMBER (for E)
  11
- Features
  12
  - Oil Indicator Light
    12
  - Auto Choke System
    13
  - Ignition Circuit Cut-Off System
    13
- Important Information
  14
  - Preparation for Removal Procedures
    14
  - Replacement Parts
    14
  - Gaskets, Oil Seals and O-Rings
    14
  - Lock Washers/Plates and Cotter Pins
    15
  - Bearings and Oil Seals
    15
  - Circlips
    15
  - Checking of Connections
    16
  - How to Use the Conversion Table
    17
- Special Tools
  18
Table of Contents

21
- Chapter 2. Specifications
  23
- General Specifications
  23
- Maintenance Specifications
  26
  - Engine
    26
  - Chassis
    32
  - Electrical
    36
- General Torque Specifications
  38
- Lubrication Point and Grade of Lubricant
  39
  - Engine
    39
  - Chassis
    40
- Cable Routing
  41
Table of Contents

49
- Chapter 3
  51
- Introduction
  51
- Periodic Inspection and Adjustment
  51
- Periodic Maintenance/Lubrication Intervals
  51
  - Cover and Panel
    53
  - Side Panel and Seat
    53
  - Tail Cover and Fuel Tank
    54
  - Footrest Board and Lower Cover
    56
  - Cowling
    57
  - Handle Cover, Meter Assembly and Legshield
    58
- Engine
  59
  - Valve Clearance Adjustment
    59
  - Idling Speed Adjustment
    60
  - Throttle Cable Adjustment
    61
  - Spark Plug Inspection
    62
  - Ignition Timing Check
    63
  - Compression Pressure Measurement
    64
  - Engine Oil Level Inspection
    65
  - Recommended Engine Oil
    66
  - Engine Oil Replacement
    66
  - Engine Oil Pressure Inspection
    67
  - Transmission Oil Replacement
    68
  - Exhaust System Inspection
    69
  - Air Filter Cleaning
    69
  - Crankcase Filter Cleaning
    70
  - Coolant Level Inspection
    71
  - Coolant Replacement
    72
  - Cooling System Inspection
    75
- Chassis
  76
  - Front Brake Adjustment
    76
  - Brake Fluid Level Inspection
    77
  - Brake Pad Inspection
    78
  - Air Bleeding (Hydraulic Brake System)
    78
  - Rear Brake Adjustment
    79
  - Brake Shoe Inspection
    80
  - Steering Head Inspection
    80
  - Front Fork Inspection
    82
  - Swingarm Inspection
    83
  - Rear Shock Absorber Inspection
    83
  - Rear Shock Absorber Adjustment
    83
  - Tire Inspection
    84
  - Wheel Inspection
    86
- Electrical
  87
  - Battery Inspection
    87
  - Fuse Inspection
    92
  - Headlight Beam Adjustment
    93
Insp Adj

95
- Chapter 4. Engine
  97
- Engine Overhaul
  97
- Cylinder Head
  101
  - Cylinder Head Removal
    103
  - Cylinder Head Inspection
    103
  - Cylinder Head Installation
    104
- Camshaft and Rocker Arms
  107
  - Camshaft Inspection
    108
  - Camshaft and Rocker Arm Installation
    109
- Valves and Valve Springs
  111
- Cylinder and Piston
  117
  - Piston and Pistonrings Removal
    118
  - Cylinder Inspection
    118
  - Piston and Piston Pin Inspection
    119
  - Piston Rings Inspection
    120
  - Piston Rings, Piston and Cylinder Installation
    121
  - Crankcase Filter Cover and Crankcase Cover (Left)
    123
  - Secondary Sheave
    126
  - Primary Sheave Removal
    127
  - Secondary Sheave and V Belt Removal
    127
  - Secondary Sheave Disassembly
    128
  - Clutch Inspection
    128
  - Belt Inspection
    129
  - Weight Inspection
    129
  - Secondary Sheave Inspection
    129
  - Primary Sheave Assembly
    130
  - Secondary Sheave Installation
    130
- A.C. Magneto and Starter Clutch
  133
  - Magneto Cover and Stator Coil
    133
  - Magneto and Starter Clutch
    135
  - Starter Drive Gear Inspection
    136
- Oil Pump
  138
  - Oil Pump Inspection
    139
- Transmission
  140
- Crankcase and Crankshaft
  142
  - Crankshaft Removal
    144
  - Crankshaft Inspection
    144
Table of Contents

147
- Chapter 5
  149
- Cooling System Radiator
  149
- Inspection
  150
- Water Pump
  151
  - Inspection
    153
  - Water Pump Installation
    153
- Thermostat
  155
  - Inspection
    156
  - Installation
    156
Table of Contents

157
- Carburetion
  159
- Carburetor Disassembly
  160
- Chapter 6
  160
- Assembly
  162
- Fuel Level Adjustment
  163
- Auto Choke Inspection
  164
- Fuel Pump Inspection
  165
Table of Contents

167
- Chapter 7. Chassis
  169
- Front Wheel and Brake Disc
  169
  - Front Wheel Disassembly
    170
  - Front Wheel Disassembly
    171
  - Front Wheel Inspection
    171
  - Brake Disc Inspection
    172
  - Front Wheel Assembly
    172
  - Front Wheel Installation
    173
  - Wheel Static Balance Adjustment
    174
- Rear Wheel and Rear Brake
  176
  - Rear Wheel Inspection
    178
  - Rear Brake Inspection
    178
  - Rear Brake Installation
    179
- Front Brake
  180
  - Brake Pad
    180
  - Brake Pad Replacement
    181
  - Master Cylinder
    182
  - Master Cylinder Disassembly
    183
  - Master Cylinder Inspection
    184
  - Master Cylinder Assembly
    184
  - Caliper
    187
  - Caliper Disassembly
    188
  - Brake Caliper Disassembly
    189
  - Caliper Inspection
    189
  - Brake Caliper Assembly
    190
- Front Fork
  191
  - Front Fork Disassembly
    192
  - Front Fork Removal
    193
  - Front Fork Disassembly
    193
  - Front Fork Inspection
    194
  - Front Fork Assembly
    194
  - Front Fork Installation
    197
- Handlebar
  198
  - Handlebar Removal
    200
  - Handlebar Inspection
    200
  - Handlebar Installation
    200
- Steering
  202
  - Steering Removal
    204
  - Inspection
    204
  - Steering Installation
    205
- Rear Shock Absorber and Swingarm
  206
Table of Contents

207
- Chapter 8. Electrical Electrical Components
  209
- Circuit Diagram
  210
- Checking Switches
  212
- Ignition System
  214
  - Circuit Diagram
    214
  - Troubleshooting
    215
- Charging System
  219
  - Circuit Diagram
    219
  - Troubleshooting
    220
- Electric Starting System
  223
  - Circuit Diagram
    223
  - Troubleshooting
    224
  - Starter Motor
    227
- Lighting System
  230
  - Circuit Diagram
    230
  - Troubleshooting
    231
- Signal System
  236
  - Circuit Diagram
    236
  - Troubleshooting
    237
  - Signal System Check
    239
  - Checking of Connections
    243
- Cooling System
  245
  - Circuit Diagram
    245
  - Troubleshooting
    246
  - Special Tools
    246
- Auto Choke System
  252
  - Circuit Diagram
    252
Troubleshooting

257
- Chapter 9. Troubleshooting
  259
- Starting Failure/Hard Starting
  259
  - Fuel System
    259
  - Compression System
    259
  - Ignition System
    260
- Poor Idle Speed Performance
  260
- Poor Medium and High Speed Performance
  261
- Poor Speed Performance
  261
  - Poor Speed Performance
    262
- Faulty Clutch
  262
  - When Engine Is Run, Scooter Does Not Run
    262
  - Poor Starting Performance
    262
- Overheating or over Cooling
  263
  - Overheating
    263
  - Over Cooling
    263
- Faulty Brake
  264
  - Poor Braking Effect
    264
- Front Fork Malfunction
  264
  - Oil Leakage
    264
  - Malfunction
    264
- Instable Handling
  265
- Starter Motor Does Not Operate
  265
- Faulty Signal and Lighting System
  266
  - Headlight Dark
    266
  - Bulb Burnt out
    266
  - Flasher Does Not Blink
    266
  - Flasher Keeps on
    266
  - Flasher Blinks Slower
    266
  - Flasher Blinks Quicker
    266
  - Horn Does Not Sound
    266

YAMAHA MAJESTY YP250 Owner's Manual (114 pages)

Brand: YAMAHA | Category: Scooter | Size: 2.06 MB

Table of Contents

6
- Give Safety the Right of Way
  8
- Description
  12
  - Left View
    13
  - Right View
    14
  - Controls and Instruments
    15
Instrument and Control Functions

16
- Instrument and Control Functions
  17
  - Indicator Lights
    18
  - Speedometer
    19
  - Tachometer
    19
  - Fuel Gauge
    20
  - Coolant Temperature Gauge
    21
  - Multi-Function Display
    21
  - Anti-Theft Alarm (Optional)
    25
  - Handlebar Switches
    26
  - Front Brake Lever
    28
  - Rear Brake Lever
    29
  - Fuel Tank Cap
    29
  - Fuel
    30
  - Catalytic Converter
    31
  - Rider Seat
    32
  - Adjusting the Rider Seat
    33
  - Storage Compartments
    33
  - Adjusting the Shock Absorber Assemblies
    35
  - Sidestand
    36
  - Ignition Circuit Cut-Off System
    37
- Main Switch/Steering Lock
  17
- Pre-Operation Checks
  40
  - Pre-Operation Check List
    41
Operation and Important Riding Points

44
- Operation and Important Riding Points
  45
- Starting the Engine
  45
- Starting off
  46
- Acceleration and Deceleration
  47
- Braking
  47
- Engine Break-In
  48
- Tips for Reducing Fuel Consumption
  48
- Parking
  49
Periodic Maintenance and Minor Repair

50
- Owner's Tool Kit
  51
- Periodic Maintenance and Lubrication Chart
  53
- Removing and Installing the Cowlings and Panel
  56
- Checking the Spark Plug
  62
- Engine Oil
  64
- Final Transmission Oil
  68
- Coolant
  69
- Air Filter and V-Belt Case Air Filter Elements
  71
- Adjusting the Throttle Cable Free Play
  73
- Adjusting the Valve Clearance
  73
- Air Flow Louver
  73
- Tires
  74
- Cast Wheels
  76
- Adjusting the Front and Rear Brake Lever Free Play
  77
- Checking the Front and Rear Brake Pads
  78
- Checking the Brake Fluid Level
  79
- Changing the Brake Fluid
  80
- Checking and Lubricating the Cables
  80
- Checking and Lubricating the Centerstand and Sidestand
  81
- Checking and Lubricating the Throttle Grip and Cable
  81
- Lubricating the Front and Rear Brake Levers
  81
- Checking the Front Fork
  82
- Checking the Steering
  83
- Checking the Wheel Bearings
  83
- Battery
  84
  - To Store the Battery
    85
- Removing the Battery Cover
  84
- Replacing the Fuses
  86
- Replacing a Headlight Bulb
  87
- Replacing a Front Turn Signal Light Bulb
  89
- Replacing a Rear Turn Signal Light Bulb
  90
- Replacing a Tail/Brake Light Bulb
  90
- Replacing the License Plate Light Bulb
  91
- Troubleshooting
  92
- Troubleshooting Charts
  93
- Scooter Care and Storage
  96
- Specifications
  102
  - Specifications
    103
  - Conversion Table
    107
- Consumer Information
  108
  - Consumer Information
    109
  - Identification Numbers
    109
  - Key Identification Number
    109
  - Vehicle Identification Number
    109
  - Model Label
    110

YAMAHA MAJESTY YP250 Owner's Manual (98 pages)

Brand: YAMAHA | Category: Scooter | Size: 2.09 MB

Table of Contents

7
- Give Safety the Right of Way
  9
- Description
  13
- Description
  16
Instrument and Control Functions

17
- Main Switch/Steering Lock
  18
- Indicator Lights
  19
- Oil Change Indicator Light Circuit Check
  20
- Diagnosis Device
  21
- Speedometer
  21
- Antitheft Alarm (Optional)
  22
- Coolant Temperature Gauge
  22
- Fuel Gauge
  22
- Digital Clock
  23
- Handlebar Switches
  23
- Headlight Beam Variation
  25
- Front Brake Lever
  26
- Fuel Tank Cap
  27
- Rear Brake Lever
  27
- Fuel
  28
- Catalyzer
  29
- Rider Seat
  29
- Rider Seat Adjustment
  30
- Storage Compartments
  31
- Rear Shock Absorber Adjustment
  32
- Carrier (Optional)
  33
- Sidestand
  33
- Sidestand Switch Operation Check
  34
- Pre-Operation Checks
  35
  - Pre-Operation Check List
    36
Operation and Important Riding Points

37
- Starting a Cold Engine
  38
- Acceleration
  39
- Braking
  39
- Starting off
  39
- Engine Break-In
  40
- Tips for Reducing Fuel Consumption
  40
- Parking
  41
Periodic Maintenance and Minor Repair

43
- Periodic Maintenance and Minor Repair
  44
- Tool Kit
  44
- Periodic Maintenance and Lubrication
  46
- Panel a
  49
- Panel Removal and Installation
  49
- Panel B
  51
- Panel C
  51
- Spark Plug
  53
- Engine Oil
  54
- Final Gear Oil Replacement
  57
- Coolant
  58
- Tires
  61
  - Air Flow Louver
    61
- Brake Lever Free Play Adjustment
  63
- Wheels
  63
- Checking the Front and Rear Brake Pads
  64
- Inspecting the Brake Fluid Level
  65
- Brake Fluid Replacement
  66
- Brake Lever Lubrication
  66
- Cable Inspection and Lubrication
  66
- Center and Sidestand Lubrication
  67
- Front Fork Inspection
  67
- Steering Inspection
  68
- Wheel Bearings
  68
- Battery
  69
- Battery Cover Removal
  69
- Fuse Replacement
  70
  - Battery Storage
    70
- Headlight Bulb Replacement
  71
- Front Turn Signal Light Bulb Replacement
  73
- Tail/Brake Light Bulb Replacement
  73
- Rear Turn Signal Light Bulb Replacement
  74
- License Light Bulb Replacement
  75
- Troubleshooting
  76
- Troubleshooting Chart
  77
  - Engine Overheating
    78
- Scooter Care and Storage
  79
- Specifications
  85
  - Specifications
    86
  - How to Use the Conversion Table
    90
- Consumer Information
  91
  - Consumer Information
    92
  - Identification Number Records
    92
  - Key Identification Number
    92
  - Vehicle Identification Number
    92
  - Model Label
    93

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