Yamaha e60eh Manuals

Manuals and User Guides for Yamaha e60eh. We have 1 Yamaha e60eh manual available for free PDF download: Service Manual

Yamaha e60eh Service Manual

Yamaha e60eh Service Manual (489 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 9.16 MB

Table of Contents

How to Use this Manual
4
Symbols
16
Contents
18
Table of Contents
20
General Information
20
Identification Serial Number
22
Starting Serial Numbers
22
Safety While Working

24
- Fire Prevention
  24
- Ventilation
  24
- Self-Protection
  24
- Oils, Greases and Sealing Fluids
  24
- Good Working Practices
  26
- Safe Disassembly and Assembly
  28
Special Tools

30
- Measuring
  30
- Removing and Installing
  34
Features and Benefits

40
Technical Tips

60
- Shifting System
  60
  - Reverse
    64
  - Specifications
    68
  - General Specifications
    70
Identification

73
- Chapter 1 Chapter 2
  
  74
  - Power Unit
    74
    
    Lower Unit Specifications
    78
    
    Electrical Specifications
    80
    
    Outboard Dimensions
    84
    
    Bracket Dimensions
    92
    
    Tightening Torques
    100
    
    Specified Torques
    100
    
    Periodic Checks and Adjustments
    104
Maintenance Specifications

74
- Chapter 3
  
  106
Maintenance Interval Chart

106
- Checking the Top Cowling Fit
  108
Fuel System

110
- Checking the Fuel Line
  110
- Checking the Fuel Filter
  112
Control System

114
Lower Unit

146
- Checking the Lower Unit (for Air Leaks)
  148
- Checking the Anode
  150
- Checking the Battery
  150
General

150
Travail

151
- Checking the Spark Plugs
  152
- Lubrication Points
  156
- Chapter 4
  
  162
Fuel Line

162
- Fuel Joint, Fuel Filter and Fuel Pump Removing/Installing
  164
Fuel Joint, Fuel Filter and Fuel Pump

166
- Fuel Pump
  166
- Checking the Fuel Joint
  168
  - Disassembling/Assembling the Fuel Filter
    170
  - Fuel Filter Disassembly/Assembly
    170
  - Checking the Fuel Filter
    172
  - Disassembling/Assembling the Fuel Pump
    174
  - Fuel Pump Disassembly/Assembly
    174
  - Checking the Fuel Pump
    176
  - Carburetor Removal/Installation
    178
  - Removing/Installing the Carburetor
    178
  - Carburetor Disassembly/Assembly
    182
  - Disassembling/Assembling the Carburetor
    182
  - Checking the Carburetor
    188
  - Disassembling the Carburetor
    188
  - Assembling the Carburetor
    190
- Power Unit
  192
- D'etancheite
  195
- Recoil Starter Assembly Removing/Installing
  196
Recoil Starter Assembly

198
- Recoil Starter Assembly Disassembly/Assembly
  200
- Chapter 5
  
  200
  - Disassembling/Assembling the Recoil Starter Assembly
    200
    
    Disassembling the Recoil Starter Assembly
    206
    
    Recoil Starter Assembly Disassembly
    206
    
    Checking the Recoil Starter Assembly
    208
    
    Assembling the Recoil Starter Assembly
    210
    
    Checking the Recoil Starter
    212
    
    Removing/Installing the Starter Pulley and Flywheel Magnet Assembly
    214
    
    Starter Pulley and Flywheel Magnet Assembly Removal/Installation
    214
    
    Removing the Flywheel Magnet Assembly
    216
    
    Installing the Flywheel Magnet Assembly
    218
  - Removing/Installing the Electrical Units and Related Parts
    220
Power Unit

226
- Removing/Installing the Power Unit
  232
- Mesures
  245
- Crankshaft Assembly and Cylinder Body Removal and Installation
  268
- Ausbau und Einbau
  269
  - Checking the Cylinder Body
    270
  - Calculating the Piston-To-Cylinder Clearance
    272
  - Checking the Piston Pins and Small-End Bearings
    272
  - Checking the Piston Rings
    274
  - Installing the Crankshaft and Piston
    276
  - Installing the Piston and Piston Ring
    276
  - Checking the Crankshaft
    278
  - Lower Unit
    280
  - Removing/Installing the Lower Unit
    284
  - Checking the Propeller
    288
  - Checking the Trim Tab
    288
  - Installing the Propeller
    288
  - Removing the Propeller
    288
  - Water Pump Removal/Installation
    290
  - Checking the Impeller and Insert Cartridge
    294
  - Checking the Water Pump Housing
    294
  - Installing the Insert Cartridge and Water Pump Housing
    294
  - Installing the Water Pump Lower Housing
    294
  - Shift Rod Assembly Removal/Installation
    296
  - Installing the Shift Cam
    300
  - Installing the Shift Cam and Shifter
    300
  - Shift Rod Assembly Removal
    300
  - Installing the Shift Rod
    302
  - Propeller Shaft Housing Assembly Removal/Installation
    304
  - Propeller Shaft Housing Assembly Removal
    308
  - Propeller Shaft Housing Removal
    308
  - Installing the Propeller Shaft Housing Assembly
    310
  - Propeller Shaft Housing Assembly Disassembly/Assembly
    312
  - Disassembling the Propeller Shaft Housing Assembly
    314
  - Assembling the Propeller Shaft Housing Assembly
    316
  - Checking the Propeller Shaft Housing
    316
  - Propeller Shaft Assembly Disassembly/Assembly
    320
  - Assembling the Propeller Shaft Assembly
    326
  - Drive Shaft Removal/Installation
    328
  - Disassembling the Forward Gear Assembly
    330
  - Removing the Drive Shaft
    330
  - Removing the Drive Shaft Bearing
    330
  - Assembling the Forward Gear Assembly
    332
  - Installing the Drive Shaft Bearing
    332
  - Installing the Pinion Nut
    332
  - Lower Case Assembly Disassembly/Assembly
    334
  - Assembling the Lower Case Assembly
    338
  - Checking the Lower Case
    338
  - Shimming
    342
  - Selecting the Pinion Gear Shims
    344
  - Selecting the Forward Gear Shims
    348
  - Selecting the Reverse Gear Shims
    352
  - Backlash
    366
  - Measuring the Forward Gear Backlash
    366
  - Measuring the Reverse Gear Backlash
    370
  - Bracket Unit
    374
  - Steering Handle Assembly and Friction Bracket Removal/Installation
    376
  - Steering Handle Assembly Disassembly/Assembly
    384
  - Shift Handle Installation
    396
  - Throttle Cable Installation
    396
  - Bottom Cowling Removal/Installation
    398
  - Shift Actuator Assembly Disassembly/Assembly
    402
  - Upper Case Assembly Removal/Installation
    404
  - Steering Arm Removal/Installation
    414
  - Clamp Brackets Removal/Installation
    416
  - Checking the Shock Absorber
    422
  - Removing the Shock Absorber
    422
  - Electrical System
    424
  - Electrical Components View
    426
  - Digital Circuit Tester
    432
  - Electrical Components Analysis
    432
  - Measuring the Peak Voltage
    432
  - Peak Voltage Adaptor
    432
  - Measuring a Low Resistance
    434
- Correctos
  435
  - Ignition System Diagram
    436
  - Checking the Ignition Spark Gap
    438
  - Checking the Spark Plug Caps
    440
  - Checking the Charge Coil Peak Voltage
    442
  - Checking the Ignition Coil
    442
  - Checking the CDI Unit Peak Voltage
    444
  - Checking the Pulser Coil Peak Voltage
    444
  - Ignition Control System Wiring Diagram
    446
  - Checking the Engine Stop Switch
    448
  - Checking the Main Switch
    448
  - Checking over Heat Warning Lamp
    450
  - Checking the Thermo Switch
    450
  - Starting System Wiring Diagram
    452
  - Checking the Fuse
    454
  - Checking the Neutral Switch
    454
  - Starting System Checks
    454
  - Checking the Fuel Enrichment Valve
    456
  - Checking the Starter Relay
    456
  - Starter Motor Disassembly/Assembly
    458
- Desarmado y Armado
  459
  - Checking the Armature
    462
  - Checking the Pinion
    462
  - Removing the Pinion
    462
  - Checking the Brush Holder
    464
  - Checking the Cover
    464
  - Charging System Wiring Diagram
    466
  - Charging System Checks
    468
  - Checking the Lighting Coil
    468
  - Checking the Rectifier/Regulator
    468
  - Trouble Analysis Chart
    472
  - Troubleshooting for Peak Voltage
    480
  - Wiring Diagram
    484

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