Yamaha 95 XJ900S Manuals

Manuals and User Guides for Yamaha 95 XJ900S. We have 1 Yamaha 95 XJ900S manual available for free PDF download: Service Manual

Yamaha 95 XJ900S Service Manual (350 pages)

Brand: Yamaha | Category: Motorcycle | Size: 34.03 MB

Illustrated Symbols
4
Index
5
Contents
6
General Information
14
Motorcycle Identification
14
Vehicle Identification Number
14
Frame Serial Number
14
Preparation for Removal
15
All Replacement Parts
15
Gaskets, Oil Seals and O-Rings
15
Lock Washers/Plates and Cotter Pins
16
Bearings and Oil Seals
16
Circlips
16
Special Tools
17
For Tune up
17
For Engine Service
18
For Chassis Service
19
For Electrical Components
20
General Specifications
21
Maintenance Specifications
24
Exclusive Specification
40
How to Use the Conversion Table
41
General Torque Specifications
41
Lubrication Point and Grade of Lubricant
42
Lubrication Diagrams
44
Cable Routing
48
Periodic Inspection and Adjustment
55
Periodic Maintenance/Lubrication Intervals
55
Side Cover, Fuel Tank and Cowling
57
Engine
60
Valve Clearance Adjustment
60
Carburetor Synchronization
67
Idling Speed Adjustment
69
Throttle Cable Adjustment
70
Spark Plug Inspection
72
Ignition Timing Check
73
Compression Pressure Measurement
74
Engine Oil Level Inspection
76
Engine Oil Replacement
77
Clutch Adjustment
79
Air Filter Cleaning
80
Fuel Line Inspection
81
Chassis
82
Front Brake Lever Position Adjustment
82
Rear Brake Adjustment
82
Brake Fluid Level Inspection
84
Brake Pad Inspection
85
Brake Light Switch Adjustment
85
Brake Hose Inspection
86
Air Bleeding
87
Final Gear Oil Level Inspection
88
Final Gear Oil Replacement
89
Steering Head Inspection
89
Front Fork Inspection
92
Rear Shock Absorber Adjustment
92
Tire Inspection
93
Wheel Inspection
96
Cable Inspection and Lubrication
96
Electrical
98
Battery Inspection
98
Charging Method Using a Variable-Current (Voltage) Type Charger
102
Charging Method Using a Constant-Voltage Type Charger
103
Fuse Inspection
104
Headlight Beam Adjustment
106
Headlight Bulb Replacement
106
Digital Clock Adjustment
107
Engine Overhaul
109
Engine Removal
109
Air Filter Case
110
A.I.s.
110
Clutch Cable
111
Shift Pedal
111
Starter Motor
111
A.C. Generator
112
Exhaust Pipe
112
Oil Cooler
112
Drive Shaft Rubber Boot
113
Engine Disassembly
114
Cylinder Head Cover, Camshaft and Cylinder Head
114
Cylinder and Piston
116
Pickup Coil
118
Oil Pan and Oil Pump
119
Shift Shaft
120
Middle Gear
121
Crankcase Disassembly
121
Shift Fork and Shift Cam
122
Transmission
123
Crankshaft and Starter Clutch
123
Valve
124
Connecting Rod
126
Oil Pump
126
Inspection and Repair
127
Cylinder Head
127
Valve and Valve Guide
128
Valve Seat
130
Valve Spring
133
Valve Lifter
134
Camshaft
134
Timing Chain, Sprocket and Chain Guide
135
Timing Chain Tensioner
136
Piston Ring
138
Piston Pin
139
Primary Drive
145
Starter Drives
145
Clutch
146
Transmission and Shifter
148
Shift Shaft and Stopper Lever
150
Oil-Jet Nozzle
150
Relief Valve, Oil Pipe and Strainer
150
Crankcase
151
Bearing and Oil Seal
151
Circlip and Washer
151
Middle Gear Service
152
Middle Drive Shaft Assembly
154
Gear Lash Adjustment
158
Middle Drive Gear and Driven Gear Positioning
160
Engine Assembly and Adjustment
162
Connecting Rod and Crankshaft
163
Middle Gear Shaft
172
Clutch and Pickup Coil
175
Piston and Cylinder
177
Cylinder Head and Camshaft
180
Cylinder Head and Cylinder Head Cover
181
Camshaft, Valve and Timing Chain
182
Carburetion
189
TPS (Throttle Position Sensor) Adjustment and Inspection
198
A.I.S. (Air Induction System)
200
Air Injection
200
Air Cut Valve
200
A.I.S. (Air Induction System) Diagrams
201
A.I.S. (Air Induction System) Inspection
202
A.I.S. (Air Induction System) Adjustment
203
Front Wheel
205
Rear Wheel
211
Static Wheel Balance Adjustment
214
Front Brake
215
Rear Brake
216
Master Cylinder Disassembly
224
Caliper Assembly
229
Front Fork
239
Front Fork Removal
240
Front Fork Disassembly
241
Steering Head and Handlebar
247
Rear Shock Absorber and Swingarm
256
Shaft Drive
265
Shaft Drive Troubleshooting
266
Faulty Lighting and Signal System
268
Headlight Dark
268
Flasher Does Not Light
268
Flasher Winks Quicker
268
Overheating
269
Faulty Brake
269
Front Fork Oil Leakage and Front Fork Malfunction
269
Instable Handling
269
Faulty Gear Shifting
270
Clutch Slipping Dragging
270
Shift Pedal Does Not Move
270
Jump-Out Gear
270
Poor Idle Speed Performance
271
Poor Medium and High Speed Performance
271
Starting Failure/Hard Starting
272
When the TPS Self-Diagnosis Device Detects a Deffect in the Circuit
274
TPS Self-Diagnosis
275
Carburetor Heater System Circuit Diagram
280
Fuel Pump Test
281
Fuel Pump Circuit Operation
285
Fuel Pump System Circuit Diagram
286
Clock Does Not Come on
287
Signal System Circuit Diagram
300
Lighting System Circuit Diagram
308
Charging System Circuit Diagram
313
Electric Starting System Circuit Diagram
326
Ignition System Circuit Diagram
333
Checking of Connections
334
Electrical Components
335
Drive Shaft
337
Final Drive/Ring Gear Positioning
342
Bearing Removal and Reassembly
343
Final Drive Gear Disassembly
345
Final Drive Gear Case
347

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Yamaha 95 XJ900S Manuals

Yamaha 95 XJ900S Service Manual (350 pages)

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