Yamaha 30D Manuals

Manuals and User Guides for Yamaha 30D. We have 5 Yamaha 30D manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha 30D Service Manual

Yamaha 30D Service Manual (385 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 7.74 MB

Table of Contents

How to Use this Manual
4
Important Information
6
Symbols
10
Index
12
Table of Contents
14
General Information
14
Identification

16
- Serial Number
  16
- Starting Serial Numbers
  16
Chapter 1

16
Safety While Working

18
- Fire Prevention
  18
- Ventilation
  18
- Self-Protection
  18
- Oils, Greases and Sealing Fluids
  18
- Good Working Practices
  20
- Disassembly and Assembly
  22
- Measuring
  24
Special Tools

24
- Outillage Special
  25
- 90890-03169
  27
- 90890-06752
  27
- 90890-06754
  27
- P/N. J-39299
  27
- P/N. Ym-34487
  27
- P/N. Yu-39991
  27
  - Removal and Installation
    28
  - Specifications
    32
Chapter 2

34
General Specifications

34
Maintenance Specifications

42
Caracteristiques D'entretien

43
- Moteur
  43
- Bloc de Propulsion
  47
  - Electrical
    48
  - Partie Electricite
    49
  - Bracket Dimensions
    52
  - Outboard Dimensions
    52
  - Dimensions du Moteur Hors-Bord
    53
  - Dimensions du Support
    53
Daten

53
- Dimensiones de la Ménsula
  53
- Dimensiones del Fuera de Borda
  53
Wartungdaten

53
Especificaciones de Mantenimiento

53
Tightening Torque

54
Torsión de Apriete

55
General Tightening Torque

56
Torsiones de Apriete

57
- Periodic Inspection and Adjustment
  58
Predelivery Service

62
- Contents
  62
- Electric Wiring
  64
Chapter 3

64
- 25Jmh, 25Jmho, 30Dmh, 30Dmho
  64
- 30Dwh, 30Dwho
  66
- 25Jeo, 30Dmo, 30De, 30Deo
  68
- 25Jeto, 30Det, 30Deto
  70
- Fuel Line
  72
- Gear Oil Level
  74
- Operation of Controls and Moving Parts
  74
- Ignition Timing
  76
- Motor Exterior
  76
- Instructing the New Owner
  76
- Fuel Leakage
  76
- Water Leakage
  76
- Exhaust Leakage
  76
- Engine and Lower Unit Noise
  76
- Idle-Speed
  76
Periodic Service

78
- Maintenance Schedule
  78
- Anode
  78
- Battery
  82
- Cylinder Head Bolts, Engine Mounting Bolts, and Flywheel Nut
  84
- Gear Oil
  84
- Oil-Injection Pump
  84
- Operational Test
  84
- Fuel Filter
  84
- Fuel Line
  84
  - Carburetor
    86
  - Carburetor Link Adjustment
    88
  - Fuel Enrichment Valve Adjustment
    88
  - Ignition Timing Adjustment
    88
  - Idle-Speed
    92
  - Oil Pump Link Adjustment
    94
  - Pick-Up Timing
    94
  - 25Jeo, 25Jeto, 30Deo, 30Deto
    96
  - 25Jmho, 30Dmo, 30Dmho, 30Dwho
    96
  - Oil-Level Warning System
    96
  - Propeller
    96
  - Spark Plug
    98
  - Manual Handle Model
    100
  - Start-In-Gear Protection Adjustment
    100
  - Start-In-Gear Protection Model
    100
  - Throttle Cable Adjustment
    100
  - Neutral Opening Limit Adjustment
    102
  - Power Trim and Tilt Fluid Check
    102
  - Hydraulic System Air Bleeding
    104
    
    Fuel System
    106
    
    Fuel System Exploded Diagram
    108
    
    Fuel Filter Cleaning and Inspection
    110
  - Removal
    110
  - Fuel Joints
    112
  - Installation
    112
    
    Carburetor Exploded Diagram
    114
    
    Carburetor Removal and Disassembly
    116
  - Carburetor Body
    118
  - Collar
    118
  - Float
    118
  - Inspection
    118
  - Needle Valve
    118
  - Pilot Screw
    118
  - Fuel Pump
    120
  - Assembly
    122
  - Installation
    124
  - Oil Injection Exploded Diagram
    126
  - Installation
    128
  - Oil Injection Cleaning and Inspection
    128
  - Oil-Hoses
    128
  - Oil-Level Gauge
    128
  - Oil-Tank
    128
  - Oil Injection Removal
    128
  - Power Unit
    130
Exploded Diagram

134
CHAPTER 5 Preparation for Overhaul

136
Removal

136
Disassembly

138
- Cylinder Head
  140
Inspection

140
- Cleaning
  140
- Cylinder Block
  142
- Cleaning
  142
- Inspection
  142
  - Piston Cleaning
    144
  - Piston Inspection
    144
  - Inspection
    146
  - Piston Ring
    146
  - Cleaning
    148
  - Crankshaft
    148
  - Inspection
    148
  - Piston Pin and Small End Bearing
    148
  - Inspection
    150
  - Reed Valve
    150
  - Thermostat
    150
  - (Oil Injection Pump Drive)
    152
  - Cleaning
    152
  - Crank Main Bearing
    152
  - Drive Gear
    152
  - Driven Gear (Oil Injection Pump Drive)
    152
  - Inspection
    152
- Bearing, Oil Seal, O-Ring and Oil Pump Drive Gear
  154
Assembly and Adjustment

154
- Piston
  154
- Crank Cylinder Assembly
  156
- Small End Bearings and Piston Assembly
  156
- Cylinder Head and Exhaust Cover
  158
- Fuel System and Electrical System
  160
Installation

160
- Intake Manifold
  160
- Reed Valve
  160
  - Recoil Starter Exploded Diagram
    162
  - Drive Pawl and Spring
    164
  - Inspection
    164
  - Removal and Disassembly
    164
  - Collar and Roller
    166
  - Sheave Drum
    166
  - Starter Rope
    166
  - Start-In-Gear Protection
    168
  - Starter Spring
    168
  - Lower Unit
    174
  - Lower Unit Exploded Diagram
    178
Preparation for Removal

180
Disassembly

180
- Bearing Housing
  190
- Claw-Washer
  190
- Gear Case
  190
Inspection

190
- Ring-Nut
  190
- Water Pump Housing
  190
  - Bearing
    192
  - Clutch Dog and Components
    192
  - Gear
    192
  - OIL-SEAL HOUSING (Located under the Impeller)
    192
  - Drive Shaft and Propeller Shaft
    194
  - Drive Shaft Sleeve
    194
  - Propeller/Trim Tab/Anode
    194
  - Shift-Plunger, Shift-Shaft, and Boot
    194
  - Forward Gear Shim Selection
    196
  - Pinion Gear Shim Selection
    196
  - Propeller-Shaft Housing
    196
Assembly and Adjustment

196
- Impeller and Cartridge Insert
  192
- Assembly
  196
- Gear Case
  198
- Reverse Gear Shim Selection
  198
- SHIM SELECTION (for USA and CANADA)
  202
  - Pinion Gear Shim
    204
  - Forward Gear Shim
    206
  - Reverse Gear Shim
    210
  - SHIM SELECTION (Except for USA and CANADA)
    212
  - Forward Gear Shim
    216
  - Reverse Gear Shim
    218
  - Forward Gear
    220
  - Measuring the Backlash
    220
  - Reverse Gear
    222
  - Water Pump Installation
    224
  - Lower Unit Leakage Check
    226
  - Bracket Unit
    230
  - Steering Handle Exploded Diagram
    234
  - Steering Handle Removal and Installation Chart
    234
  - Bottom Cowling Exploded Diagram
    236
  - Bottom Cowling Removal and Installation Chart
    236
  - Upper Case Exploded Diagram
    240
  - Upper Case Removal and Installation Chart
    240
  - Steering Bracket Exploded Diagram
    246
  - Steering Bracket Removal and Installation Chart
    246
  - Power Trim and Tilt (Ptt) Unit Exploded Diagram
    250
  - Power Trim and Tilt (Ptt) Unit Removal and Installation Chart
    250
  - Clamp Bracket Exploded Diagram
    254
  - Clamp Bracket Removal and Installation Chart
    254
Clamp Bracket (Except Ptt Model)

254
Clamp Bracket (Ptt Model)

260
- Swivel Bracket Exploded Diagram
  264
- Swivel Bracket Removal and Installation Chart
  264
- Tilt Rod Exploded Diagram
  268
- Tilt Rod Removal and Installation Chart
  268
- Service Points
  272
  - Tilt Rod Removal
    272
  - Tilt Piston Installation
    274
  - Tilt Rod Installation
    274
  - Air Bleeding
    276
  - Ptt Motor, Pump Housing, and Tilt Cylinder Exploded Diagram
    280
  - Pump Housing Exploded Diagram
    284
  - Pump Housing Removal and Installation Chart
    284
  - Gear Pump Exploded Diagram
    290
  - Gear Pump Removal and Installation Chart
    290
  - Motor Inspection
    296
  - PTT Motor Assembly
    298
  - Electrical Systems
    300
Chapter 8

304
Electrical Components

304
- Jeho, 30Dwh, 30Deho
  306
Wire Harness

312
- Flywheel Magneto Removal
  316
- Flywheel Magneto Installation
  320
Electrical Analysis

322
- Digital Circuit Tester
  322
- Peak Voltage Adaptor
  322
Ignition System

326
- Peak Voltage Measurement
  322
- Ignition Spark Gap
  328
  - Ignition System Peak Voltage
    330
  - Engine Stop Switch
    332
Ignition Control System

334
- Spark Plug Cap
  332
- Oil Level Gauge
  336
- Pulser Coil
  336
- Thermo Switch
  336
- Oil Level/Engine Temp. Warning Lamp
  338
  - Starting System
    340
  - Fuse
    342
  - Starter Relay
    342
  - Wire Connections
    342
  - Neutral Switch
    344
  - Starter Switch
    344
  - Fuel Enrichment Valve
    346
  - Starter Motor Exploded Diagram
    348
  - Starter Motor Removal and Installation Chart
    348
  - Armature Inspection
    352
  - Pinion Inspection
    352
  - Brush Holder Inspection
    354
  - Rear Bracket Bushing Inspection
    354
  - Charging System
    356
  - Charging System Peak Voltage
    358
  - Power Trim and Tilt (Ptt) Control System
    360
  - Ptt Relay
    362
  - Trim Sensor
    364
  - Trouble Analysis
    366
  - Trouble Analysis Chart
    368

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Yamaha 30D Owner's Manual

Yamaha 30D Owner's Manual (253 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 7.81 MB

Table of Contents

Yamaha 30D Owner's Manual

Yamaha 30D Owner's Manual (248 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 3.33 MB

Table of Contents

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Yamaha 30D Owner's Manual

Yamaha 30D Owner's Manual (74 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 3.05 MB

Table of Contents

Table of Contents
4
General Information

6
- Identification Numbers Record
  6
  - Outboard Motor Serial Number
    6
  - Key Number
    6
- EC Label
  6
- Safety Information
  7
- Important Labels
  8
  - Warning Labels
    8
- Fueling Instructions
  8
  - Gasoline
    9
  - Engine Oil
    9
- Battery Requirement
  9
  - Battery Specifications
    9
  - Without a Rectifier or Rectifier Regulator
    9
- Propeller Selection
  9
- Start-In-Gear Protection
  10
Basic Components

11
- Main Components
  11
  - Fuel Tank
    11
  - Fuel Joint
    12
  - Fuel Gauge
    12
  - Fuel Tank Cap
    12
  - Air Vent Screw
    12
  - Remote Control
    12
  - Remote Control Lever
    12
  - Neutral Interlock Trigger
    13
  - Neutral Throttle Lever
    13
  - Choke Switch
    13
  - Tiller Handle
    13
  - Gear Shift Lever
    14
  - Throttle Grip
    14
  - Throttle Indicator
    14
  - Throttle Friction Adjuster
    14
  - Engine Stop Lanyard Switch
    15
  - Engine Stop Button
    16
  - Choke Knob for Pull Type
    16
  - Manual Starter Handle
    16
  - Main Switch
    16
  - Steering Friction Adjuster
    16
  - Power Trim and Tilt Switch on Remote Control or Tiller Handle
    17
  - Trim Tab with Anode
    17
  - Trim Rod (Tilt Pin)
    18
  - Shallow Water Lever
    18
  - Tilt Lock Mechanism
    18
  - Tilt Support Knob
    18
  - Tilt Support Lever for Manual Tilt Model
    19
  - Top Cowling Lock Lever(S) (Turn Type)
    19
  - 2-Pin Connector
    19
  - Battery Charging Information
    20
  - Warning Indicator
    20
- Warning System
  20
  - Overheat Warning
    20
  - Oil Level Warning and Oil Filter
    21
  - Clogging Warning
    21
Operation

22
- Installation
  22
  - Mounting the Outboard Motor
    22
  - Clamping the Outboard Motor
    23
- Breaking in Engine
  24
  - Gasoline and Engine Oil Mixing Chart (50:1)
    24
  - Procedure for Oil Injection Models
    24
- Preoperation Checks
  25
  - Fuel
    25
  - Oil
    25
  - Controls
    25
  - Engine
    25
  - Operation after Long Period of Storage
    25
- Filling Fuel and Engine Oil
  26
- Operating Engine
  28
  - Feeding Fuel (Portable Tank)
    28
  - Starting Engine
    29
- Warming up Engine
  32
  - Choke Start Models
    32
- Shifting
  33
- Stopping Engine
  35
  - Procedure
    35
- Trimming Outboard Motor
  35
- Tilting up and down
  38
- Cruising in Shallow Water
  41
  - Cruising in Shallow Water (Manual Tilt Models)
    41
  - Power Trim and Tilt Models / Power Tilt Models
    43
- Cruising in Other Conditions
  43
Maintenance

44
- Specifications
  44
- Transporting and Storing Outboard Motor
  45
  - Clamp Screw Mounting Models
    45
  - Storing Outboard Motor
    46
  - Procedure
    46
  - Lubrication (Oil Injection Models)
    48
  - Battery Care
    48
  - Cleaning the Outboard Motor
    49
  - Checking Painted Surface of Motor
    49
- Periodic Maintenance
  49
  - Replacement Parts
    49
  - Maintenance Chart
    51
  - Greasing
    53
  - Cleaning and Adjusting Spark Plug
    54
  - Checking Fuel System
    55
  - Inspecting Fuel Filter
    56
  - Cleaning Fuel Filter
    56
  - Inspecting Idling Speed
    56
  - Checking Water in Engine Oil Tank
    57
  - Checking Wiring and Connectors
    57
  - Exhaust Leakage
    57
  - Water Leakage
    57
  - Checking Power Trim and Tilt / Power Tilt System
    58
  - Checking Propeller
    58
  - Removing the Propeller
    59
  - Installing the Propeller
    59
  - Changing Gear Oil
    60
  - Cleaning Fuel Tank
    61
  - Inspecting and Replacing Anode(S)
    62
  - Checking Battery (for Electric Start Models)
    62
  - Connecting the Battery
    63
  - Disconnecting the Battery
    64
  - Checking Top Cowling
    64
  - Coating the Boat Bottom
    64
Trouble Recovery

65
- Troubleshooting
  65
- Temporary Action in Emergency
  68
  - Impact Damage
    68
  - Replacing Fuse
    68
  - Power Trim and Tilt / Power Tilt will Not Operate
    69
  - Starter will Not Operate
    69
  - Emergency Starting Engine
    70
- Treatment of Submerged Motor
  71
  - Procedure
    71

Yamaha 30D Owner's Manual

Yamaha 30D Owner's Manual (21 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 0.19 MB

Table of Contents

Información para el Propietario
5
Operation
6
Maintenance
6
General Information
8
Informacion General
9
Identification Numbers Record
10
Outboard Motor Serial Number
10
Safety Information
12
Informacion sobre Seguridad
13
Fueling Instructions
16
Instrucciones de Repostaje de Combustible
17
Gasoline (Petrol)
18
Engine Oil
18
Battery Requirement
20

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