Yamaha 1995 TZ125G1/(G) Manuals

Manuals and User Guides for Yamaha 1995 TZ125G1/(G). We have 1 Yamaha 1995 TZ125G1/(G) manual available for free PDF download: Manual

Yamaha 1995 TZ125G1/(G) Manual (244 pages)

Motorcycle Yamaha 1995 TZ125G1/(G)

Brand: Yamaha | Category: Motorcycle | Size: 36.77 MB

Illustrated Symbols
2
Index
3
Table of Contents
4
Special Tools
12
Fuel and Engine Mixing Oil
16
Pre-Operation Check
17
Specifications
18
Cable Routing Diagram
28
Setting Parts
32
Maintenance Intervals
34
Locking Wire Installation Guide
37
Cooling Water Level Inspection
38
Cooling Water Replacement
38
Radiator Cap Inspection
40
Radiator Cap Opening Pressure Inspection
40
Cooling System Inspection
42
Clutch Adjustment
42
Pilot Air Screw Adjustment
43
Throttle Cable Adjustment
43
Starter Cable Adjustment
44
YPVS Open Side Cable Adjustment
44
YPVS Close Side Cable Adjustment
45
YPVS Components Retightening
45
Transmission Oil Level Check
46
Transmission Oil Replacement
47
Brake System Air Bleeding
48
Front Brake Adjustment
49
Rear Brake Adjustment
49
Front Brake Pad Inspection and Replacement
50
Rear Brake Pad Inspection and Replacement
51
Brake Fluid Level Inspection
53
Sprockets Inspection
53
Drive Chain Inspection
54
Drive Chain Slack Adjustment
56
Wheel Alignment Adjustment
57
Front Fork Inspection
59
Front Fork Top End Adjustment
59
Front Fork Spring Preload Adjustment
61
Front Fork Rebound Damping Force Adjustment
61
Front Fork Compression Damping Force Adjustment
62
Rear Shock Absorber Inspection
63
Seat Height Adjustment
64
Rear Shock Absorber Spring Preload Adjustment
64
Rear Shock Absorber Rebound Damping Force Adjustment
65
Rear Shock Absorber Compression Damping Force Adjustment
66
Tire Pressure Check
67
Tire Inspection
67
Wheel Inspection
68
Steering Head Inspection and Adjustment
68
Steering Damper Adjustment
70
Wires, Cables, Muffler Inspection
70
Silencer Inspection
71
Cowling Installation Inspection
71
Lubrication
72
Spark Plug Inspection
73
Ignition Timing Check
74
Cowling, Seat, Fuel Tank, Exhaust Pipe and Silencer Removal
76
Radiator - Preparation for Removal
78
Radiator Inspection
80
Radiator Assembly and Installation
80
Carburetor and Reed Valve - Preparation for Removal
81
Carburetor and Reed Valve Removal and Installation
82
Carburetor Inspection
83
Needle Valve Check
84
Throttle Valve Check
84
Float Arm Height Check
85
Reed Valve Check
85
Carburetor and Reed Valve Assembly and Installation
86
Cylinder Head, Cylinder and Piston - Preparation for Removal
91
Piston and Piston Ring Removal
93
Power Valve
94
Cylinder Head Inspection
94
Cylinder Check
95
Piston Check
96
Piston Pin and Small End Bearing Check
96
Piston Ring Check
97
Piston Clearance Check
98
Combination of Piston and Cylinder
98
Power Valve Check
99
Power Valve Hole on Cylinder
99
Cylinder Head, Cylinder and Piston Assembly and Installation
100
Piston Ring and Piston Installation
101
Cylinder Head and Cylinder Installation
102
Clutch - Preparation for Removal
105
Clutch Removal
106
Clutch Boss Removal
106
Clutch Housing and Boss Inspection
107
Clutch Spring Check
107
Friction Plate Check
107
Clutch Assembly and Installation
108
Clutch Plate Check
108
Push Lever Axle Check
108
Push Rod Axle Check
108
Push Lever Position Adjustment Steps
112
Primary Drive Gear, Primary Driven Gear, Balancer Shaft Removal
113
Primary Drive Gear and Balancer Weight Gear Removal
114
Primary Drive Gear and Primary Driven Gear Inspection
115
Balancer Weight Gear and Balancer Drive Gear Inspection
115
Primary Drive Gear, Primary Driven Gear, Balancer Shaft Installation
116
Crankcase Cover (Right) Inspection
116
Balancer Shaft Inspection
116
Primary Driven Gear Installation
119
Shift Shaft and Oil Pump - Preparation for Removal
120
Shift Shaft Check
121
Stopper Lever Check
121
Shift Shaft and Oil Pump Assembly and Installation
122
Oil Pump Check
122
Strainer Check
122
Stopper Lever Installation
124
Shift Shaft Installation
125
Transmission, Shift Cam and Shift Fork Removal
126
Drive Sprocket Removal
127
Transmission Housing Removal
128
Transmission Removal
128
Oil Delivery Pipe Inspection
128
Gears Inspection
129
Shift for Groove Inspection
129
Bearing Inspection
129
Transmission, Shift Cam and Shift Fork Assembly and Installation
130
Shift Fork and Shift Cam Check
130
Drive Sprocket Installation
134
CDI Magneto Removal
135
Rotor Removal
136
CDI Magneto Inspection
136
CDI Magneto Assembly and Installation
137
Engine Removal
140
Engine Installation
142
Crankcase, Crankshaft and Water Pump Removal
143
Impeller Shaft Removal
146
Crankcase Inspection
146
Crankshaft Inspection
147
Crankcase, Crankshaft and Water Pump Assembly and Installation
148
Oil Seal (Crankshaft) Installation
149
Front Wheel Removal
152
Front Wheel Inspection
153
Front Wheel Axle Inspection
153
Front Wheel Assembly and Installation
154
Brale Disc Inspection
154
Rear Wheel Removal
157
Rear Wheel Inspection
158
Rear Wheel Axle Inspection
159
Brake Disc Inspection
159
Rear Wheel Assembly and Installation
160
Clutch Hub Inspection
160
Front Brake Removal
164
Piston Seal Removal
167
Master Cylinder Kit Removal
167
Master Cylinder Inspection
167
Front Brake Assembly and Installation
169
Caliper Inspection
169
Brake Hose Inspection
169
Brake Hose Installation
173
Brake Fluid
174
Rear Brake Removal
175
Caliper Removal
177
Rear Brake Assembly and Installation
179
Front Fork Removal
184
Cap Bolt Removal
186
Oil Seal Removal
186
Damper Rod Removal and Inspection
187
Innter Tube Inspection
188
Outer Tube Inspection
188
Cap Bolt Inspection
188
Front Rork Assembly and Installation
189
Steering Removal
198
Steering Assembly and Installation
200
Swingarm Removal
204
Swingarm Inspection
206
Swingarm Side Clearance
207
Swingarm Assembly and Installation
208
Rear Shock Absorber Removal
210
Rear Shock Absorber Assembly and Installation
214
Electrical Components and Wiring Diagram
217
Ignition System Inspection
218
Spark Gap Test
219
Spark Plug Cap Inspection
219
Couplers and Leads Connection Inspection
219
"Engine Stop" Button Inspection
220
Ignition Coil Inspection
220
YPVS System Inspection Steps
222
Servomotor Operation
223
Servomotor Inspection
223
Output Voltage Inspection
224
Solenoid Valve System Inspection
225
Couples and Leads Connection Inspection
226
Solenoid Valve Operation
226
Solenoid Valve Inspection
226
Carburetor Setting
227
Atmospheric Conditions and Carburetor Setting
228
Effects of Setting Parts in Relation to Throttle Valve Opening
228
Basic Process of Carburetor Setting
229
Carburetor Settings by Correction Coefficient
231
Table of Correction Coefficients for Carburetor Setting
232
Spark Plug
234
Plug Chop
234
Setting of Cylinder Gasket
234
Measuring Piston Protrusion
236
Selection of Transmission Gear Ratio
237
Suspension Setting
238

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