XYZ Machine Tools SMX 4000 Manuals

Manuals and User Guides for XYZ Machine Tools SMX 4000. We have 1 XYZ Machine Tools SMX 4000 manual available for free PDF download: Safety, Installation, Maintenance, Service & Parts List Manual

XYZ Machine Tools SMX 4000 Safety, Installation, Maintenance, Service & Parts List Manual

XYZ Machine Tools SMX 4000 Safety, Installation, Maintenance, Service & Parts List Manual (171 pages)

ProtoTRAK BED MILLS Series

Brand: XYZ Machine Tools | Category: Power Tool | Size: 5.31 MB

Table of Contents

Table of Contents
3
Safety

5
Airborne Noise Emissions

12
Installation

13
- SMX2500 - Footprint
  13
- SMX2500 - Footprint
  14
- SMX3500 - Footprint
  15
- SMX3500 - Footprint
  16
  - SMX4000 - Footprint
    16
  - SMX4000 - Footprint
    17
  - SMX5000 - Footprint
    17
- Installation Checklist 14 3A
  18
- SMX5000 - Footprint
  18
- Lifting and Moving the Machine 16 3B
  20
- Lifting the Machine - Method 1
  20
- Releasing the Head Counterweight 17 4A
  21
- Lifting the Machine - Method 2
  21
- Levelling
  22
- Placement of Levels
  22
- Electrical Connection
  23
- Air Connection
  23
- Mounting the Pendant
  23
- Cable Interconnections
  23
- Levelling Screws
  23
- Pendant Cable Connections
  24
- Pendant Right Side (Early Models)
  25
- Cable Connection Diagram
  26
- Lubrication
  27
- Lubrication 23
  27
- Machine Specifications
  28
- Prototrak Control Hardware
  28
- Machine Overview
  29
Troubleshooting by Symptom

30
Diagnostics

45
- The Machine Tool and Setup
  45
- The Mechanical Drive Train (X, Y)
  47
- Computer/Pendant Diagnostics
  49
- Motor Diagnostics
  50
- Servo Driver
  51
- Scales
  52
- Electrical
  52
- SMX3500, 4000, 5000 Power Module
  55
- SMX3500, 4000, 5000 Power Module Wiring
  57
- SMX3500, 4000, 5000 Electrical Schematic
  59
- Service Codes
  61
- SMX2500 Electrical Schematic
  61
Servicing Procedures

68
- Servo Driver Replacement
  68
  - Cable Routing
    69
  - Power Drawbar
    69
- SMX2500 - X Axis Drive Assembly
  71
- SMX3500 - X Axis Drive Assembly
  73
- SMX2500 - y Axis Drive Assembly
  76
- SMX3500 - y Axis Drive Assembly
  78
- SMX3500 - y Axis Drive Assembly
  79
- SMX4000 - X Axis Drive Assembly
  83
- SMX5000 - X Axis Drive Assembly
  86
- SMX5000 - X Axis Drive Assembly
  87
- SMX4000/5000 - y Axis Drive Assembly
  91
- SMX4000/5000 - y Axis Drive Assembly
  92
- SMX4000/5000 - y Axis Handwheel Assy
  93
- SMX2500 - Z Axis Drive Assembly
  96
- SMX3500 - Z Axis Drive Assembly
  98
- SMX3500 - Z Axis Drive Assembly
  99
- SMX4000 - Z Axis Drive Assembly
  102
- SMX4000 - Z Axis Drive Assembly
  103
- SMX5000 - Z Axis Drive Assembly
  108
- SMX5000 - Z Axis Drive Assembly
  109
- Feed Trip Adjustment
  111
- Quill Clock Spring Replacement
  112
- SMX2500 - Spindle Motor Replacement
  113
- SMX2500 - Drive Belt Replacement
  113
- SMX2500 - Spindle Replacement
  114
  - Maintenance
    115
  - Gib Adjustments
    115
- SMX2500 - 3500 Table Gib Adjustment
  115
- SMX3500 - Table Gib Screw
  116
- Saddle Side Gib Adjustment
  118
- Saddle Bottom Gib Adjustment
  119
- Head Back Gib
  120
  - Calibration & Backlash
    121
- Head Side Gib Adjustment
  121
- Calibration Set-Up
  122
  - Head Rotation & Tramming
    123
  - Limit Switches
    124
- Tramming the Head
  124
- Figures and Parts Lists
  126
- SMX2500 - Top Housing Assembly
  126
- SMX2500 - Gear Housing
  128
- SMX2500 - Hi-Low Shift Clutch
  129
- SMX2500 - Pulley Pinion
  132
- SMX2500 - Lower Vari-Disc Drive
  133
- SMX2500 - Upper Vari-Disc Drive
  135
- SMX2500 - Speed Change Handwheel
  137
- SMX2500 - Spindle Motor
  138
  - SMX2500 – Lower Head Assembly
    139
  - SMX2500 – Worm Gear Cradle
    142
  - SMX2500 – Quill Feed Selector
    143
  - SMX2500 – Quill Pinion Shaft
    144
  - SMX2500 – Overload Clutch Trip
    145
  - SMX2500 – Feed Reverse Clutch
    146
  - SMX2500 – Spindle Assembly
    147
  - A SMX3500 – Upper Head
    148
  - B SMX3500 – Upper Head
    149
  - SMX3500 – Lower Head
    152
- Oil System
  166
- SMX4000 - Oil System
  167
- SMX5000 - Oil System
  168
- SMX2500 – Lubrication System
  170

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