User Manuals: XCMG XCT80 Truck Crane

Manuals and User Guides for XCMG XCT80 Truck Crane. We have 1 XCMG XCT80 Truck Crane manual available for free PDF download: Operation Manual

XCMG XCT80 Operation Manual

XCMG XCT80 Operation Manual (250 pages)

Truck Crane

Brand: XCMG | Category: Construction Equipment | Size: 42 MB

Table of Contents

Table of Contents
3
Preface
11
Chapter1 Properly Use the Product Manual

13
Chapter2 Crane Logo

15
- Composition and Meaning of Product Models
  15
- Product Nameplate
  15
- Chassis Nameplate
  16
- Crane Performance Label
  17
- Indicating Label
  17
- Warning Label
  17
Chapter3 Basic Safety Instructions

21
- Properly Use the Crane
  21
- Abnormal Use of the Crane
  21
- Personnel Selection and Qualification
  24
- Assignment Personnel
  24
- Crane Operator
  24
- Slingers
  25
- Command Personnel
  26
- Installation Personnel
  27
- Maintenance Personnel
  27
- Personnel Safety Equipment
  28
- Safety Passage and Emergency Escape
  28
- Crane Driving Safety Instructions
  29
- Road Traffic Rules
  29
- Hook Transportation
  29
- Passengers on Driving Crane
  30
- New Crane Running
  30
- Crane Operation Safety Instructions
  30
Chapter4 Construction Instructions

33
- Planning
  33
- Crane Operation Management
  34
- Safe Working System
  34
- Crane Operation Plan
  35
- Faults and Accidents Report
  35
- Crane Settings
  35
- Crane Supporting Conditions
  35
- Obstacles Around Crane
  38
- Wind Load Influence
  40
- Crane Grounding
  42
- Multiple Cranes Lifting Operation
  42
- Lifting Weight
  43
- Disaster Treatment and Emergency Measures
  44
- Natural Disaster
  44
- Accident Disaster
  45
- Operation Instructions for the Crane in Out-Of-Service Condition
  46
Chapter 5 Main Characteristics and Technical Parameters

49
Chapter6 Components And Functions of Lower Crane Portion

81
- General Overview
  81
- Power System
  81
- Transmission System
  81
- Driving System
  81
- Operating System
  81
- Cab and Covering Parts
  81
- Hydraulic System
  81
- Air Conditioning System
  81
- Electrical System
  81
- Main Components Introduction
  83
- Cab and Protective Device
  84
- The Cab Interior Equipments
  84
- Main Function Introduction of Meters, Switches and Lights in the Cab
  95
- Other Device
  100
- Protective Devices
  102
Chapter 7 Traveling Status on Highway

105
- Preparations before Traveling
  105
- Crane Traveling Mode on Highway
  105
- Inspection of Vehicle Condition
  105
- The Use of Air Conditioning
  108
- Operation of Lower Crane Portion Engine
  110
- Check before Starting the Engine
  110
- Start Lower Crane Portion Engine
  113
- Inspection after the Engine Startup
  114
- Flameout of Engine
  114
- General Operation
  115
- Starting and Gear Shift
  115
- Trail Operation
  117
- Clutch Operating
  117
- Steering System
  118
- Braking System
  120
- Driving Cranes in Winter
  121
- Cooling System
  121
- Braking Device
  122
- Battery
  122
Chapter8 Components And Functions of Upper Crane Portion

125
- General Overview
  125
- Lifting Device
  125
- Safety Device
  125
- Upper Crane Portion Control Room and Rotary Bearing System
  125
- Upper Crane Hydraulic System
  125
- Upper Crane Portion Electric System
  125
- Main Component Introduction
  127
- Operating Cab
  129
- Electric Device
  130
- Instrument Panel
  131
- Control Handle
  134
- Relay
  134
- Electric System Manual
  135
- Safety Device
  136
- Lifting Torque Limiter
  136
- Three-Coil Protector (Counter)
  136
- Length and Angle Sensor
  137
- Groove Jumping Device (Rope Block)
  138
- Level
  138
- Horn
  138
- Safety Control Switch
  139
- Hydraulic Unloading Valve
  140
- Rotary Table Lock Device
  141
Chapter9 Crane Accessory

143
- Crane Accessory Selection
  143
- Mounting and Dismounting of Auxiliary Lifting Mechanism
  143
- Operating Precautions
  143
- Mounting Auxiliary Lifting Mechanism
  144
- Dismounting Auxiliary Lifting Mechanism
  145
- Mounting and Dismounting of Auxiliary Crane Arm
  146
- Operating Precautions
  146
- Component Name of Auxiliary Crane Arm
  147
- Mounting Auxiliary Crane Arm
  149
- Mounting Angle Adjustment of Auxiliary Crane Arm
  155
- Auxiliary Crane Arm Storage
  157
- Mounting and Dismounting of Balance Weight
  158
- Operating Precautions
  158
- Balance Weight Combination
  158
- Mounting Balance Weight
  159
- Dismounting Balance Weight
  162
- Mounting and Dismounting of Arm End Single Pulley
  162
- Operating Precautions
  162
- Mounting Arm End Single Pulley
  163
- Storing Arm End Single Pulley
  165
- Crane Performance of Arm End Single Pulley
  165
- Hook and Steel Wire Rope
  166
- Hook Selection
  166
- Hook Basic Structure
  166
- Steel Wire Rope Magnification Conversion
  167
- Crossing and Winding of Steer Wire Rope Precautions
  173
Chapter10 Crane Operation

177
- Crane Operation Preparations
  177
- Check before Crane Runing
  177
- Air Conditioning Equipment Use
  178
- Operating Cab Seat Adjustment
  181
- Check the Winch Steel Wire Rope Position
  183
- Check Safety Device
  183
- Engine Operation
  185
- Power Take-Off Operation
  186
- Outrigger System Operation
  189
- Operating Precautions
  189
- Outrigger Operation Composition
  190
- Fold and Unfold Foot Plate
  194
- Fold and Unfold Horizontal Outrigger
  194
- Fold and Unfold Vertical Outrigger
  194
- Throttle Operation
  195
- Operating Precautions
  195
- Operating Method
  196
- Lifting Mechanism Operation
  197
- Operating Precautions
  197
- Auxiliary Lifting Mechanism Operation (Left Control Handle)
  198
- Free Trackslip Operation
  199
- Main Crane Boom Stretching Operation
  199
- Operating Precautions
  199
- Operating Method
  200
- Main Crane Boom Luffing Operation
  201
- Operating Precautions
  201
- Main Crane Boom Luffing Operation (Right Control Handle)
  202
- Slewing Operation
  203
- Operating Precautions
  203
- Slewing Operation (Left Control Handle)
  204
- Combined Action Instructions
  205
Chapter11 Oil And Grease

207
- Fuel and Engine Oil
  207
- Hydraulic Oil
  207
- Gear Oil
  208
- Grease
  210
- Domestic and Foreign Grease Comparison
  213
- Coolant
  214
- Waste Oil, Antifreeze Processing
  214
Chapter 12 Crane Inspection and Maintenance

217
- Overview
  217
- Inspection Items
  217
- Inspection of Steel Structure Bearing Weight
  223
- Daily Inspection
  224
- Weekly Inspection
  224
- Inspection for Unusual Use
  225
- Test Requirements
  225
- Wire Rope Inspection
  226
- Hook Inspection
  233
- Drum, Pulley and Brake Inspection
  234
- Drum
  234
- Pulley
  234
- Brake
  234
Chapter 13 Crane Transportation and Storage

237
- Crane Transportation Mode
  237
- Highway Transportation
  237
- Rail Transportation
  237
- Shipping Transportation
  237
- Lorry Shipping Parts
  239
- Balance Weight Transportation
  239
- Crane Storage
  240
- Terms
  243
- Lifting Commanding Gestures Diagram
  245
- Universal Gesture Signal
  245
- Special Gesture Signal
  247

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