WÄRTSILÄ WARTSILA32 Manuals

Manuals and User Guides for WÄRTSILÄ WARTSILA32. We have 1 WÄRTSILÄ WARTSILA32 manual available for free PDF download: Product Manual

WÄRTSILÄ WARTSILA32 Product Manual (255 pages)

4-stroke, non-reversible, turbocharged and intercooled diesel engine with direct fuel injection

Brand: WÄRTSILÄ | Category: Engine | Size: 11.31 MB

Introduction
3
Table of Contents
4
1 Main Data and Outputs

7
2 Operating Ranges

19
3 Technical Data

25
- Wärtsilä 6L32, 720 Rpm
  25
- Wärtsilä 6L32, 750 Rpm
  28
- Wärtsilä 8L32, 720 Rpm
  32
- Wärtsilä 8L32, 750 Rpm
  35
- Wärtsilä 9L32, 720 Rpm
  38
- Wärtsilä 9L32, 750 Rpm
  41
- Wärtsilä 12V32, 720 Rpm
  45
- Wärtsilä 12V32, 750 Rpm
  48
- Wärtsilä 16V32, 720 Rpm
  51
- Wärtsilä 16V32, 750 Rpm
  54
4 Description of the Engine

57
- Definitions
  57
- Main Components and Systems
  57
  - Engine Block
    57
  - Connecting Rod
    58
  - Cylinder Liner
    58
  - Piston Rings
    58
  - Cylinder Head
    58
  - Camshaft and Valve Mechanism
    59
  - Camshaft Drive
    59
  - Turbocharging and Charge Air Cooling
    59
  - Fuel Injection Equipment
    59
  - Lubricating Oil System
    60
9 Cooling Water System

60
5 Piping Design, Treatment and Installation

65
- Pipe Dimensions
  65
- Trace Heating
  66
- Pressure Class
  66
- Recommended Maximum Velocities on Pump Delivery Side for Guidance
  66
- Pipe Class
  67
- Classes of Piping Systems as Per DNV Rules
  67
- Insulation
  68
- Local Gauges
  68
- Cleaning Procedures
  68
  - Cleanliness During Pipe Installation
    68
  - Pickling
    69
- Flexible Pipe Connections
  69
- Clamping of Pipes
  70
6 Fuel Oil System

73
- Acceptable Fuel Characteristics
  73
  - Marine Diesel Fuel (MDF)
    73
  - MDF Specifications
    73
  - Heavy Fuel Oil (HFO)
    75
  - HFO Specifications
    75
  - Liquid Bio Fuels
    77
  - Straight Liquid Bio Fuel Specification
    77
  - Biodiesel Specification Based on en 14214:2012 Standard
    78
  - Crude Oil
    79
  - Crude Oil Specification
    79
- Internal Fuel Oil System
  80
- External Fuel Oil System
  82
- Lubricating Oil Requirements
  103
  - Engine Lubricating Oil
    103
  - Oil in Speed Governor or Actuator
    103
  - Oil in Turning Device
    103
7 Lubricating Oil System

103
- Lubricating Oil System in Arctic Conditions
  104
- Internal Lubricating Oil System
  105
- External Lubricating Oil System
  113
  - Lubricating Oil System, Main Engines (V76E4562D)
    113
  - Lubricating Oil System, Auxiliary Engines (3V76E4563C)
    114
  - Separation System
    115
  - Separator Feed Pump (2P03)
    115
  - Separator Preheater (2E02)
    115
  - Separator Unit (2N01)
    115
  - Renovated Oil Tank (2T05)
    116
  - Renovating Oil Tank (2T04)
    116
  - System Oil Tank (2T01)
    116
  - Example of System Oil Tank Arrangement (Daae007020E)
    117
  - New Oil Tank (2T03)
    117
  - Suction Strainers (2F01, 2F04, 2F06)
    117
  - Condensate Trap
    118
- Crankcase Ventilation System
  118
  - Lubricating Oil Pump, Stand-By (2P04)
    118
  - External Oil System
    119
- Flushing Instructions
  119
  - Piping and Equipment Built on the Engine
    119
  - Type of Flushing Oil
    119
  - Lubricating Oil Sample
    120
8 Compressed Air System

121
- Instrument Air Quality
  121
- Internal Compressed Air System
  121
- Internal Starting Air System 500 Kw/Cyl, In-Line Engines (DAAE005311F)
  122
- Internal Starting Air System 580 Kw/Cyl, In-Line Engines (DAAF057029C)
  123
- External Compressed Air System
  126
  - Starting Air Compressor Unit (3N02)
    126
  - Air Vessels (3T01 & 3T05)
    127
  - Oil and Water Separator (3S01)
    127
  - Starting Air Vessel (3T01)
    127
  - Air Assist Vessel (3T05)
    128
  - Air Filter, Starting Air Inlet (3F02)
    128
  - Air Assist (for 560 & 580 Kw/Cyl)
    129
  - Air Filter, Air Assist Inlet (3F03)
    129
  - Cooling Water System
    131
  - Corrosion Inhibitors
    131
  - Glycol
    131
  - Water Quality
    131
- Internal Cooling Water System
  132
- External Cooling Water System
  135
  - Cooling Water System for Arctic Conditions
    142
  - Dimensioning the HT Water Heaters
    142
  - HT-Circuit Heating Operational Field
    142
  - The Arctic Sea Water Cooling System
    142
  - Example Flow Diagram of Arctic Sea Water System
    143
  - Sea Water Pump (4P11)
    143
  - Stand-By Circulation Pumps (4P03, 4P05)
    143
  - Temperature Control Valve, HT-System (4V01)
    143
  - Coolers for Other Equipment and MDF Coolers
    144
  - Fresh Water Central Cooler (4E08)
    144
  - Temperature Control Valve for Central Cooler (4V08)
    144
  - Temperature Control Valve for Heat Recovery (4V02)
    144
  - Air Venting
    146
  - Expansion Tank (4T05)
    146
  - Waste Heat Recovery
    146
  - Drain Tank (4T04)
    147
  - Heater (4E05)
    147
  - Minimum Diameter of Balance Pipe
    147
  - Preheating
    147
  - Circulation Pump for Preheater (4P04)
    148
  - Preheating Unit (4N01)
    148
  - Preheating Unit, Electric (3V60L0562C).
    149
  - Thermometers and Pressure Gauges
    149
  - Throttles
    149
10 Combustion Air System

151
11 Exhaust Gas System

157
- Internal Exhaust Gas System
  157
- Internal System, In-Line Engines, 500 Kw/Cyl (DAAE005315F)
  157
- Internal System, In-Line Engines, 580 Kw/Cyl (DAAF057034A)
  158
- Internal System, V-Engines, 500 Kw/Cyl (DAAE005316F)
  159
- Internal System, V-Engines, 580 Kw/Cyl (DAAF057036A)
  160
- Exhaust Gas Outlet
  161
- External Exhaust Gas System
  163
  - Piping
    163
  - Back Pressure
    164
  - Supporting
    164
  - Exhaust Gas Bellows (5H01, 5H03)
    165
  - Exhaust Gas Boiler
    165
  - SCR-Unit (11N14)
    165
  - Exhaust Gas Silencers
    166
  - Exhaust Noise
    166
  - Exhaust Noise, Source Power Corrections
    166
  - Compact Silencer System (5N02)
    167
  - Silencer System Comparison
    167
  - Conventional Exhaust Gas Silencer (5R02)
    168
  - Exhaust Gas Silencer (3V49E0142C)
    168
  - Typical Dimensions of Exhaust Gas Silencers
    168
12 Turbocharger Cleaning

169
- Turbine Cleaning System
  169
- Turbocharger Cleaning System (4V76A2937A)
  169
- Compressor Cleaning System
  170
13 Exhaust Emissions

171
- Diesel Engine Exhaust Components
  171
- Nitrogen Oxides
  171
- Sulphur Oxides
  171
- International Maritime Organization (IMO)
  172
- ISO 8178 Test Cycles
  172
- Marine Exhaust Emissions Legislation
  172
  - MARPOL Annex VI - Air Pollution
    172
  - Engine Family/Group
    173
  - IMO Nox Emission Standards
    173
  - Technical File
    173
  - Fuel Sulphur Caps
    175
- Methods to Reduce Exhaust Emissions
  176
  - Other Legislations
    176
  - Architecture of UNIC C2
    177
  - Unic C2
    177
14 Automation System

177
- Local Control Panel and Local Display Unit
  178
- Operational Functions Available at the LCP
  178
- Engine Safety System
  179
- Power Unit
  179
- Cabling and System Overview
  180
- Ethernet Communication Unit
  180
- Typical Amount of Cables
  180
- UNIC C2 Overview
  180
- Signal Overview (Main Engine)
  181
- Functions
  182
  - Signal Overview (Generating Set)
    182
  - Start
    182
  - Startblockings
    182
  - Main Engines (Mechanical Propulsion)
    183
  - Speed Control
    183
  - Stop and Shutdown
    183
- Alarm and Monitoring Signals
  184
15 Foundation

187
16 Vibration and Noise

205
- Coordinate System
  205
- External Forces and Couples
  205
- Torque Variation at 0% Load
  206
- Torque Variation at 100% Load for 550 & 580 Kw/Cyl
  206
- Torque Variations
  206
- Air Borne Noise
  207
- Mass Moments of Inertia
  207
- Typical Sound Power Level for Engine Noise, W L32
  207
- Exhaust Noise
  208
17 Power Transmission

211
- Connection Engine-Generator (3V64L0058C)
  211
- Connection to Generator
  211
- Flexible Coupling
  211
- Clutch
  212
- Power-Take-Off from the Free End
  213
- Shaft Locking Device and Brake Disc with Calipers
  213
- Input Data for Torsional Vibration Calculations
  214
  - Main Generator or Shaft Generator
    214
  - Propeller and Shafting
    214
  - Reduction Gear
    214
  - Flexible Coupling/Clutch
    215
  - Operational Data
    215
- Turning Gear
  215
18 Engine Room Layout

217
19 Transport Dimensions and Weights

239
20 Product Guide Attachments

247
21 Annex

249
- Prefix
  249
- The most Common Prefix Multipliers
  249
- Unit Conversion Tables
  249
- Collection of Drawing Symbols Used in Drawings
  250

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WÄRTSILÄ WARTSILA32 Manuals

WÄRTSILÄ WARTSILA32 Product Manual (255 pages)

Table of Contents

1 Main Data and Outputs

2 Operating Ranges

3 Technical Data

4 Description of the Engine

9 Cooling Water System

5 Piping Design, Treatment and Installation

6 Fuel Oil System

7 Lubricating Oil System

8 Compressed Air System

10 Combustion Air System

11 Exhaust Gas System

12 Turbocharger Cleaning

13 Exhaust Emissions

14 Automation System

15 Foundation

16 Vibration and Noise

17 Power Transmission

18 Engine Room Layout

19 Transport Dimensions and Weights

20 Product Guide Attachments

21 Annex

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