Volvo Penta TAMD61A Manuals

Manuals and User Guides for Volvo Penta TAMD61A. We have 1 Volvo Penta TAMD61A manual available for free PDF download: Workshop Manual

Volvo Penta TAMD61A Workshop Manual

Volvo Penta TAMD61A Workshop Manual (88 pages)

Brand: Volvo Penta | Category: Engine | Size: 3.41 MB

Table of Contents

Table of Contents
3
General Instructions

4
Special Tools

11
Other Special Equipment

14
Design and Function

15
Engine, Generally

15
Design Differences, Engine Versions

16
Identification Signs

17
Location of Type Approval Plates

17
Component Description

26
Repair Instructions

32
- General
  32
- Engine Jig Attachment
  33
Condition Test, Engine

34
- Compression Test
  34
Cylinder Head, Renovation

34
- Cylinder Head, Removal
  34
- Cylinder Head, Stripping/Assembly
  36
- Cylinder Head, Leakage Test
  37
- Cylinder Head, Inspection
  39
- Valve Guides, Inspection
  40
- Valve Guides, Replacement
  40
- Cylinder Head, Planing
  41
- Cylinder Head, Milling the Seal Groove
  41
- Valve Seat, Replacement
  44
- Valve Seat, Grinding
  45
- Valves, Grinding
  46
- Rocker Mechanism, Renovation
  46
- Checking the Valve Springs
  48
- Cylinder Head, Assembly
  48
- Copper Injector Sleeve, Replacement
  50
- Cleaning Seat for Copper Sleeve
  51
- Copper Sleeve, Assembly
  52
- Valves, Adjustment
  54
Cylinder Block, Renovation

55
- Piston and con Rod, Removal
  55
- Piston and con Rod, Inspection
  56
- Piston Removal, Gudgeon Pin Boss Replacement
  56
- Piston Assembly
  57
- Piston Ring Inspection and Fit
  58
- Piston Ring Assembly
  58
- Cylinder Liner, Inspection and Measurement
  59
- Cylinder Liner, Disassembly
  59
- Cylinder Liner, Honing
  60
- Cylinder Liner Position, Renovation
  61
- Cylinder Liner, Assembly
  62
- Piston Assembly
  63
- Timing Gears, Disassembly
  64
- Timing Gears, Assembly
  67
- Sealant Application, Timing Gear Lid
  68
- Seal Ring, Polygon Hub, Replacement
  68
- Polygon Hub, Assembly
  69
- Camshaft, Wear Check
  69
- Camshaft, Disassembly
  70
- Inspection of Valve Lifters and Camshaft
  71
- Camshaft Measurement
  72
- Camshaft Bearing, Replacement
  72
- Camshaft, Assembly
  73
- Crankcase, Disassembly
  73
- Inspection, Crankshaft and Bearings
  74
- Crankshaft, Renovation
  76
- Cylinder Block, Inspection
  77
- Cylinder Block, Planing
  77
- Crankshaft, Assembly
  78
- Big End Bearings, Replacement
  79
- Main Bearings, Replacement
  80
- Flywheel, Replacement
  82
- Gear Ring, Replacement
  83
- Flywheel, Indication
  84
- Flywheel Housing, Indication
  84
- Crankshaft Seal, Rear, Replacement
  85
- Flange Seal, Flywheel Housing, Replacement
  85

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