Volvo Penta D2-40 Manuals

Manuals and User Guides for Volvo Penta D2-40. We have 9 Volvo Penta D2-40 manuals available for free PDF download: Workshop Manual, Operator's Manual, Installation Manual, Installation Instructions Manual

Volvo Penta D2-40 Workshop Manual (137 pages)

Brand: Volvo Penta | Category: Engine | Size: 7.98 MB

Table of Contents
3
Certified Engines
5
General Information

5
- Spare Parts
  5
- Repair Instructions
  6
- Tightening Torques
  6
- Torque, Angle Tightening
  6
- Lock Nuts
  7
- Safety Regulations for Fluorocarbon Rubber
  7
- Sealing Compounds Etc.
  7
- Strength Classes
  7
- Illustration Colors
  8
- Illustrations
  8
- Position
  8
- Movement
  9
- Tools
  9
- Chemicals
  10
- Cleanliness
  10
- Sealant
  10
- Units
  10
Specifications

11
- Specifications, Engine
  11
  - Cylinder Head
    13
  - Tightening Sequence
    13
  - Conversion Table
    14
  - Technical Data
    15
- Engine
  16
- Lubrication System
  22
- Fuel System
  23
- Cooling System
  24
- Water Quality
  24
- Electrical System
  25
- Specifications, Electrical
  25
Safety and Other Instructions

26
- Safety Information
  26
- Safety Instructions
  26
- Special Service Tools
  30
- Design and Function
  33
- Engine Information, General
  33
  - Identification Numbers
    33
  - Engine, General
    34
  - Camshaft
    37
  - Cylinder Block
    37
  - Oil Pan
    37
  - Rocker Arm Cover
    37
  - Con Rods
    38
  - Crankshaft
    38
  - Main and Big-End Bearings
    38
  - Transmission
    38
  - Crankcase Ventilation
    39
  - Oil Pump
    41
  - Oil Valves
    41
  - Oil Filter
    42
  - Centrifugal Regulator
    44
  - Injection Pump
    44
  - Injectors
    44
  - Feed Pump
    45
  - Fuel Filter
    45
  - Coolant Pump
    47
  - Seawater Pump
    47
  - Thermostat
    47
  - Heat Exchanger
    48
  - Compression Test
    49
- Test and Adjustments
  49
- Repair Instructions
  50
- Engine Complete, General
  51
- Exposing the Engine
  51
- Fitting the Fixture
  52
- Engine Disassembly
  53
- Cylinder Liner, Pistons
  67
- Valve Mechanism
  72
  - Valves, Adjustment
    72
  - Cylinder Head Removed
    74
  - Valves, Installation
    74
  - Valves, Removal
    74
  - Valve Guides, Inspection
    75
  - Valve Seats and Valve, Grinding
    76
  - Rocker Arm Mechanism, Overhaul
    77
  - Valve Seat, Change
    77
  - Flank Clearance, Checking
    78
  - Timing Gear, Removal
    78
- Timing Gears and Shaft
  78
  - Timing Gear, Installation
    82
  - Camshaft, Inspection
    87
  - Camshafts and Valve Lifters, Inspection
    87
  - Measuring the Camshaft
    87
  - Acceptable Wear
    88
  - Guidelines for Replacement
    88
  - Unacceptable Wear
    88
  - Flywheel, Change
    89
  - Changing the Piston Pin Bushing
    90
  - Con Rods, Inspection
    90
- Crank Mechanism
  90
- Miscellaneous
  101
Lubricating and Oil System

102
- Oil Pump and Line
  102
- Oil Pump Bearing, Change
  102
Fuel System

103
- Fuel System, Bleeding
  103
- Fuel System, General
  103
- Fuel Feed Pump and Filter
  104
  - Fuel Feed Pump, Change
    104
  - Hand Pump, Change
    104
  - Injection Pump, Change
    105
- Injection Pump, Regulator
  105
- Injector, Change
  107
- Injectors and Delivery Pipes
  107
  - Overhauling Injectors
    108
  - Checking Injectors
    109
  - Opening Pressure
    109
  - Spray Pattern
    109
  - Testing Injectors
    109
  - Low Idle
    110
  - Race Revolutions (High Idle)
    110
  - Setting Engine Rpm
    110
Cooling System

111
- Cooling System, General
  111
  - Ready Mixed
    111
  - Coolant, Mixing
    112
  - Coolant Level, Checking and Topping up
    113
  - Coolant, Draining
    113
  - Checking
    114
  - Coolant Temperature too Low
    114
  - Excessive Coolant Temperature
    114
  - Fault Cause
    114
  - Pressure Valve in Filler Cap, Check
    115
  - Heat Exchanger, Cleaning
    116
- Radiator, Heat Exchanger
  116
  - Heat Exchanger/Exhaust Manifold, Change
    118
  - Coolant Pump, Change
    119
- Coolant Pump, Thermostat
  119
- Thermostat, Change
  121
- Sea Water System, Sea Water Pump
  122
  - Seawater Pump, Impeller, Change
    122
  - Seawater Pump, Change
    123
  - Seawater Pump, Overhaul
    124
- Alternator
  129
- Alternator, Change
  129
Starting System

130
- Starter Motor
  130
- Starter Motor, Change
  130
- Alphabetical Index
  131
- References to Service Bulletins
  133

Volvo Penta D2-40 Operator's Manual (92 pages)

Brand: Volvo Penta | Category: Engine | Size: 11.2 MB

Table of Contents
3
Foreword

5
Safety Information

6
- Maneuvering
  
  15
Introduction

17
- About this Manual
  17
- Warranty
  18
- Your New Boat
  18
- Running in the Engine
  18
- Fuel, Oils and Coolant
  19
- Maintenance and Replacement Parts
  19
- Excessive Strain on a Product and Components
  20
- Volvo Penta EVC System, Integrity and Modification
  20
- Environmental Care
  21
- Recording Engine Data
  21
- Certified Engines
  22
- Volvo Penta Dealer Network
  23
- Volvo Penta Action Service
  23
Instruments and Controls

24
- Ignition Lock
  
  24
- Start/Stop Panel
  
  24
  - Control Panel
    24
- Gauges
  
  25
- EVC System Display
  
  27
- Controls
  
  32
Starting

34
- Before Starting
  
  34
- Starting the Engine
  
  35
Operation

37
- Reading the Instruments
  
  37
- Alarms
  
  37
- Maneuvering
  
  38
  - Cruising Speed
    39
Engine Shutdown

40
- Stop the Engine
  
  40
- After Engine Shutdown
  
  41
  - Cold Weather Precautions
    42
Fault Handling

43
- Fault Tracing
  
  46
In Case of Emergency

47
- Starting Using Auxiliary Batteries
  
  47
Maintenance Schedule

48
Maintenance

49
- Engine, General
  
  54
  - Drive Belt, Check and Change
    55
  - Idling
    56
- Lubrication System
  
  57
  - Oil Level, Checking and Topping up
    57
- Fuel System
  
  58
  - Engine Fuel Filter Replacement
    58
  - Fuel System, Bleeding
    59
  - Fuel Pre-Filter
    59
- Freshwater System
  
  60
  - Coolant Level, Checking and Topping up
    61
- Seawater System
  
  62
- Electrical System
  
  67
  - Main Switch
    67
  - Fuses
    67
  - Electrical Connections
    67
  - Battery
    68
  - Electrical Installations
    70
- Reverse Gear
  
  72
- Drive
  
  73
- Propeller
  
  75
Storage

77
- Bringing out of Storage
  
  79
- Painting the Drive and Underwater Hull
  
  80
Technical Data

81
- Coolant, Mixing
  84
- Identification Numbers
  
  86
- Declaration of Conformity
  
  87
  - Declaration of Conformity
    88
Index

89

Volvo Penta D2-40 Operator's Manual (69 pages)

Stationary Engines

Brand: Volvo Penta | Category: Engine | Size: 1.49 MB

Contents
4
Saety Information
5
Safety Precautions
6
Carbon Monoxide Poisoning
7
Safety Precautions for Maintenance and Service Operations
8
Care of the Environment
10
Running-In
10
Fuel and Oils
10
Service and Replacement Parts
10
Certified Engine
11
Identification Number
13
Presentation
14
Instrumentation
16
Instrument Panel with Ignition Switch
16
Ignition Switch
16
Instrument Panel with Electrical Start/Stop Function
17
Warning Display
18
Extra Warning Display
18
Controls
19
Maneuvering
19
Disengaging the Shift Function
19
Adjusting the Friction Brake
19
Starting the Engine
20
Before Starting
20
Starting. Instrument Panel with Ignition Lock
21
IF the Engine Is Cold
21
If the Engine Is Warm
21
Instrument Panel Without Ignition Switch
22
Starting Using Auxiliary Batteries
23
Operation
24
Checking Instruments
24
Engine Coolant Temperature
24
Oil Pressure
24
Stopping the Engine
26
After Stopping
26
Laying up
26
Cold Weather Precautions
26
Maintenance Schedule
27
Maintenance
29
Engine, General
29
Drive Belt. Check
30
Drive Belt. Adjusting and Replacing
30
Air Cleaner Changing
31
Idling Adjustment
31
Lubrication System
32
Oil Level Checking and Topping up
32
Oil and Oil Filters Changing
32
Freshwater System
33
Coolant Mixture
34
Water Quality
34
Coolant Level. Checking and Topping up
35
Coolant Draining
36
Seawater System
37
Impeller Cleaning/Replacing
37
Vacuum Valve Cleaning
38
Seawater Filter Cleaning
38
Seawater System Flush Cleaning and Corrosion Inhibition
39
Seawater System Draining
40
Fuel System
41
Venting the Fuel System
41
Fuel Filter. Changing
42
Fuel Pre-Filter. Draining and Replacing
42
Replacing Filter Insert
42
Electrical System
43
Main Switch
43
Electrical Connections
43
Fuses
43
Battery. Maintenance
44
Connecting and Disconnecting
44
Cleaning
44
Topping up
44
Battery. Charging
45
Electrical Installations
46
Electrical Components Diagrams
48
S Drive and Reverse Gear
49
Oil Level. Check
49
Oil Change. S-Drive
49
Oil Change. Reverse Gear
50
Corrosion Protection. Check
51
Replacing Sacrificial Anodes
51
Folding Propeller. Cleaning
51
Propeller Shaft Seal. Reverse Gear
53
Rubber Seal. S-Drive
53
Laying up and Launching
54
Bringing out of Storage
55
Painting the Drive and Underwater Hull
56
Drive
56
Fault-Tracing
57
Technical Data
58

Volvo Penta D2-40 Operator's Manual (68 pages)

Brand: Volvo Penta | Category: Engine | Size: 1.09 MB

Proposition 65 Warning
2
Table of Contents
4
Safety Information

5
Introduction

10
- Running-In
  10
- Fuel and Oil Types
  10
- Certified Engines
  11
- Warranty Information
  11
- Introduction
  11
- Identification Numbers
  13
Presentation

14
- Presentation
  15
- D2-40 with Sailing Boat Drive 130S
  15
Instrumentation

16
- Instrumentation
  17
Controls

19
Starting the Engine

20
- Preparations and Starting
  20
- Starting the Engine Using Auxiliary Batteries
  23
Operation

24
- Checking Instruments
  24
- Cruising Speed
  24
- Maneuvering
  25
- When Sailing
  25
- Operation
  25
Stopping the Engine

26
- After Stopping the Engine
  26
- Laying up
  26
- Cold Weather Precautions
  26
Maintenance Schedule

27
Maintenance and Care

29
- Engine, General
  29
- Lubrication System
  32
- Oil and Oil Filters Changing
  32
- Freshwater System
  33
- Water Quality
  34
- Seawater System
  37
- Impeller Checking/Replacing
  37
- Fuel System
  41
- Electrical System
  43
- Electrical Components Diagram
  48
- S Drive and Reverse Gear
  49
Laying Up/Launching

54
- Inhibiting
  54
- Bringing out of Storage
  55
- Painting the Drive and Underwater Hull
  56
Fault-Tracing

57
Technical Data

58
- General
  58
- Cooling and Lubrication Systems
  58
- Electrical System
  59
- S Drive and Reverse Gear
  59
- Fuel Specification
  59
- Technical Data
  59

Volvo Penta D2-40 Installation Manual (53 pages)

Marine Diesel Engine

Brand: Volvo Penta | Category: Engine | Size: 3.15 MB

Table of Contents
2
Safety Precautions
3
General Information
6
- Conversion Factors
  8
Special Tools
9
Installation Drawings
9
Engine Installation
10
- Engine Inclination
  10
- Flexible Shaft Seal
  11
- Rigid Shaft Seal
  11
- Fitting of Reverse Gear and S-Drive
  12
- S-Drive Insulation
  12
- Rubber Mounts
  13
- Propeller Shaft System
  14
- Front End Power Take-Off
  16
- Cooling System
  20
- Exhust System
  25
- Engine Room Ventilation
  27
- Soundproofing
  29
- Fuel System
  31
Electrical System
33
- Connection of Battery Cables
  37
Controls
39
S-Drive Installation
42
Oil Quality and Filling
51
References to Service Bulletins
53

Volvo Penta D2-40 Workshop Manual (54 pages)

Group 30

Brand: Volvo Penta | Category: Engine | Size: 1.39 MB

Volvo Penta D2-40 Installation Manual (24 pages)

repowering gearbox

Brand: Volvo Penta | Category: Engine | Size: 3.92 MB

Table of Contents
3
Vibration
11
Instructions
13
Vibraciones
14
Vibrazioni
15
Vibrationer
16
- Vibração
  17
- TitreşIM
  21
- Ab Volvo Penta
  24

Volvo Penta D2-40 Installation Instructions Manual (14 pages)

Repowering S-Drive

Brand: Volvo Penta | Category: Engine | Size: 1.55 MB

Volvo Penta D2-40 Installation Instructions Manual (8 pages)

Brand: Volvo Penta | Category: Engine | Size: 0.31 MB

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More Volvo Penta Manuals

Volvo Penta D2-40 Manuals

Table of Contents

General Information

Specifications

Safety and Other Instructions

Lubricating and Oil System

Fuel System

Cooling System

Starting System

Table of Contents

Foreword

Safety Information

Maneuvering

Introduction

Instruments and Controls

Ignition Lock

Start/Stop Panel

Gauges

EVC System Display

Controls

Starting

Before Starting

Starting the Engine

Operation

Reading the Instruments

Alarms

Maneuvering

Engine Shutdown

Stop the Engine

After Engine Shutdown

Fault Handling

Fault Tracing

In Case of Emergency

Starting Using Auxiliary Batteries

Maintenance Schedule

Maintenance

Engine, General

Lubrication System

Fuel System

Freshwater System

Seawater System

Electrical System

Reverse Gear

Drive

Propeller

Storage

Bringing out of Storage

Painting the Drive and Underwater Hull

Technical Data

Identification Numbers

Declaration of Conformity

Index

Table of Contents

Table of Contents

Safety Information

Introduction

Presentation

Instrumentation

Controls

Starting the Engine

Operation

Stopping the Engine

Maintenance Schedule

Maintenance and Care

Laying Up/Launching

Fault-Tracing

Technical Data

Table of Contents

Table of Contents

Table of Contents

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