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Golf Sportsvan 2015
Volkswagen Golf Sportsvan 2015 Manuals
Manuals and User Guides for Volkswagen Golf Sportsvan 2015. We have
2
Volkswagen Golf Sportsvan 2015 manuals available for free PDF download: Service Manual, Workshop Manual
Volkswagen Golf Sportsvan 2015 Service Manual (252 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 17.81 MB
Table of Contents
Table of Contents
3
Overview - Engine
7
Service Work
9
Fixed Service Information
9
Maintenance Tables for Market Designation a
11
Maintenance Tables for Market Designation B and C
12
General Information
18
High-Voltage System General Warnings
18
Vehicle, Raising with Hoist or Workshop Vehicle Jack
18
Label
20
Maintenance Schedule Entries
20
Vehicle Diagnostic Tester
20
Vehicle Identification Number (VIN)
21
Vehicle Data Label
22
Severe Operating Conditions
23
Country Assignment According to Market Designation
23
Engine Code and Engine Number
23
Countries with High Air Dust Levels
23
Type Plate
24
Procedure Descriptions
27
Ball Joints and Axle Bearing, Visually Inspecting
29
Automatic Headlamp Control and Stationary Cornering Lamp, Checking Function
30
Automatic Transmission 09G, Changing ATF
31
Font Passenger Airbag, Checking Key Switch and "ON/OFF Function
31
Battery, Checking Battery Terminal Clamp for Secure Seating
33
Battery, Checking Using Battery Tester (Always Follow Repair Manual)
37
Battery, Checking Using Battery Tester (Always Fol- Low Repair Manual)
37
Battery Level, Reading and Sending Diagnostic Log Online
37
Tires, Checking Condition, Wear Pattern, Pressure and Tread Depth
37
Brake and Clutch System, Changing Brake Fluid
74
Brake System and Shock Absorbers, Visually Inspecting for Leaks and Damage
78
Front and Rear Brake Rotors, Checking Brake Pad Thickness and Condition
79
Brake Fluid Level, Checking
81
6-Speed Direct Shift Gearbox (DSG®) Transmission 0D9, Changing Transmission Fluid and Filter
82
6-Speed Direct Shift Gearbox (DSG®) Transmission 0DD, Changing Transmission Fluid
82
Diesel Parcticulate Filter, Checking
82
Three-Phrase Current Drive, Calibrating
83
Power Window Regulators, Checking Position
83
Natural Gas System, Visually Inspecting Natural Gas Fuel Tank for Corrosion, Performing
84
Leak Test
84
Natural Gas Tank, Replacing
88
Natural Gas Filler Tube and Cap, Checking Condition, Cleaning and Checking the Seal if Necessary
88
DTC Memory for All Systems, Reading with Vehicle Diagnostic Tester and Correcting Faults
89
According to Repair Procedure
89
Overview - Driving School Pedals
90
Driving School Pedals, Lubricating Components
95
Accelerator Pedal Carrier Slot Lever, Lubricating, Driver Side Driving School Pedals
96
Brake Transfer Push Rod Joint, Lubricating, Driver Side Driving School Pedals
96
Right Shaft Bearing, Lubricating, Driver Side Driving School Pedals
97
Left Shaft Bearing, Lubricating, Driver Side Driving School Pedals
97
Left Shaft Bearing, Lubricating, Front Passenger Side Driving School Pedals
98
Right Shaft Bearing, Lubricating, Front Passenger Side Driving School Pedals
98
Driving School Pedals, Checking for Secure Bolt Fit
99
General Information
99
This Is Performed at Every Service Procedure
99
Additional Information in "Operating Dual Controls" this Is Located
99
Retightened as There Is a Risk of Breakage
100
For Defects with the Driving School Pedals, Please Contact the
100
Activation Timing for the Control Equipment Warning Buzzer, Ad
100
Justing. Refer to
100
Overview - Control Equipment Buzzer
101
Driving School Pedals, Adjusting Activation Timing for Control Equipment Warning Buzzer
103
CV Boots, Visually Inspecting
104
Haldex Clutch, Changing Oil
105
High-Voltage Battery Charge Level, Checking
108
High-Voltage Battery Maintenance
109
High-Voltage Battery, Charging
109
High-Voltage Components and High-Voltage Cables, Visually Inspecting for Damage, Correct Wire Routing and Attachment
109
Hybrid Components, Visually Inspecting for Damage of the High-Voltage Components and Wires
110
Interior and Exterior Body, Visually Inspecting for Corrosion with Doors and Lids Opened
111
Ribbed Belt, Checking Condition
111
Cooling System, Checking Freeze Protection and Coolant Level
113
High-Voltage Cooling System, Checking Freeze Protection and Coolant Level
116
Diesel Fuel Filter, Draining Water
119
Diesel Fuel Filter, Replacing
120
Air Filter, Cleaning Housing and Replacing Filter Element
122
Multipurpose Additive for Gasoline, Adding
131
Engine and Engine Compartment Components, Visually Inspecting for Leaks and Damage (from above and Below)
132
Upper" Engine Cover, Removing and Installing
133
Lower" Engine Compartment Cover (Noise Insulation), Removing and Installing
134
Engine Oil Level, Checking
134
Engine Oil, Draining, Replacing Oil Filter, and Filling
135
Engine Oil, Capacities and Specifications
147
Panorama Sliding Sunroof, Checking Function, Cleaning and Greasing Guide Rails, Cleaning Wind Deflector
148
Panorama Sliding/Tilting Sunroof with Rear Panorama Roof, Checking Function, Cleaning and Greasing Guide Rails, and Cleaning Wind Deflector
150
Road Test, Performing (Driving Behavior, Noises, A/C System, Etc.)
152
Wheel Bolts, Tightening to Specification
152
Tire Pressure Monitoring System, Calibrating
155
Tire Repair Kit, Checking
156
Windshield Wiper and Washer System and Headlamp Washer System, Checking
157
Function
157
Windshield Wiper Protectors, Removing
160
Headlamp Adjustment, Checking, Halogen Headlamp
163
Headlamp Adjustment, Checking, HID Headlamp Without Dynamic Light Assist
167
Headlamp Adjustment, Checking, HID Headlamp with Dynamic Light Assist
171
Headlamp Adjustment, Checking, LED Headlamps
178
Headlamp Adjustment, Checking, Fog Lamp
182
Service Interval Display, Resetting
184
Service Interval Display, Coding
185
Tie Rod Ends, Checking Play, Attachment and Ball Joint Boots
186
Dust and Pollen Filter, Cleaning Housing and Replacing Filter
187
Battery Transport Mode, Deactivating
187
Transportation Safeguards, Removing Transportation Blocks
188
Clock and Date, Adjusting
189
Underbody, Visually Inspecting Underbody Protection, Underbody Trim Panels, Wire Routing and Plugs for Damage
190
Front Axle Differential Lock, Changing Oil
190
E-Golf Warning Label, Checking
198
Warning Label, Checking, Golf GTE
204
Camshaft Drive Toothed Belt, Replacing, Diesel Engines
207
Camshaft Drive Toothed Belt, Checking
208
Coolant Pump Toothed Belt, Checking
210
Spark Plugs, Replacing
214
Emissions Test
227
Emissions Testing, Gasoline Engines
227
Emissions Testing, Diesel Engines
235
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Volkswagen Golf Sportsvan 2015 Workshop Manual (180 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 1.72 MB
Table of Contents
Table of Contents
5
Technical Data
7
1 General Notes on Air Conditioning Systems
7
Introduction
7
Additional Information
7
Basics of Air Conditioning
8
Vapour Pressure Table for Refrigerant R134A
9
Refrigerant R134A
10
Characteristics of Refrigerant R134A
11
Refrigerant Machine Oil
13
Comfort
15
How Air Conditioning Works
15
General Safety
16
Safety Precautions for When Working on Vehicles with Air Conditioning and When Handling
19
Refrigerant R134A
19
Basics for Working on Refrigerant Circuit
20
2 General Information on Refrigerant Circuit
23
Refrigerant Circuit Components
23
Design of Refrigerant Circuit
31
Evacuation and Charging Valves for Quick-Release Couplings of Air Conditioner Service Station
31
On Refrigerant Circuit
31
Switch and Sender in Refrigerant Circuit and Related Connections
33
Electrical Components Not Installed in Refrigerant Circuit
36
Pressures and Temperatures in the Refrigerant Circuit
38
Refrigerant Circuit with Expansion Valve
38
Refrigerant Circuit with Restrictor and Reservoir
40
Test and Measurement Work that Can be Performed Using a Pressure Gauge
42
Air Conditioner Service and Recycling Equipment
43
Notes to Repairs on Refrigerant Circuit
44
3 Statutory Texts and Instructions
45
Statutes and Regulations
45
Recycling and Refuse Law
50
Converting R12 Refrigerant Circuits to R134A Refrigerant Circuits and Repairing Them (Retrofitting)
51
Maintaining Records on Refrigerant
51
4 Refrigerant Circuit
52
Important Repair Notes on Air Conditioning
52
Retrofitting Refrigerant Circuit from R12 Refrigerant to R134A Refrigerant
52
5 Working with the Air Conditioner Service Station
53
Important Notes for Working with the Air Conditioner Service Station
54
Connecting Air Conditioner Service Station for Measuring and Checking
54
Draining Refrigerant Circuit Using Air Conditioner Service Station
55
Evacuating Refrigerant Circuit Using Air Conditioner Service Station
56
Charging Refrigerant Circuit Using Air Conditioner Service Station
57
Bringing Air Conditioning System into Service after Charging
58
Charging Container in Air Conditioner Service Station with Refrigerant
59
Draining Air Conditioner Service Station
59
6 Detecting Leaks in Refrigerant Circuit
61
Leak Detection in Refrigerant Circuit Using Compressed Air or Nitrogen
62
Searching for Leaks in Refrigerant Circuits Using Leak Detector V.A.G 1796
64
Detecting Leaks in Refrigerant Circuit Using Leak Detecting System VAS 6196 or Leak Detecting
65
System VAS 6201 or a Later Model
65
7 Clearing Refrigerant Circuit of Contaminants
71
Blowing through Refrigerant Circuit with Compressed Air and Nitrogen
71
Purging (Cleaning) Refrigerant Circuit with Refrigerant R134A
73
8 Complaints
128
Possible Complaints about Refrigerant Circuit
128
Smells from Heater and Air Conditioner Unit
129
9 Connecting Air Conditioner Service Station
132
For Vehicles that Have Connections on both Low-Pressure and High-Pressure Sides of
132
Refrigerant Circuit
132
10 Checking Pressures on Vehicles
133
Checking Pressures in Refrigerant Circuit (Using Air Conditioner Service Station)
133
Checking Systems with a Restrictor and Collector
136
Compressor
138
Checking Systems with an Expansion Valve and Reservoir (with Internally Regulated Air Conditioner Compressor)
141
Checking Systems with an Expansion Valve and Reservoir
147
Compressor)
147
Checking Systems with a Restrictor and Reservoir and Air Conditioner Compressor Regulating Valve N280 (with Externally Regulated Air Conditioner Compressor)
149
Checking Systems with an Expansion Valve, Receiver and Air Conditioner Compressor
154
Regulating Valve N280 (with Externally Regulated Air Conditioner Compressor)
154
With Expansion Valve, Receiver and Electrical Air Conditioner Compressor
164
11 Renewing Components
165
In the Event of Leaking or Damaged Components (Apart from the Air Conditioner Compressor, Receiver or Reservoir)
166
Renewing Air Conditioner Compressor
167
Renewing Receiver or Reservoir, and Restrictor
169
12 Testing Equipment and Tools
171
List of Test Equipment, Tools and Materials
171
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