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Upright X Series Scissor Lift Manuals
Manuals and User Guides for Upright X Series Scissor Lift. We have
4
Upright X Series Scissor Lift manuals available for free PDF download: Service & Parts Manual, Service And Maintenance Manual, Operator's Manual
Upright X Series Service & Parts Manual (164 pages)
Work Platforms
Brand:
Upright
| Category:
Lifting Systems
| Size: 9.55 MB
Table of Contents
Table of Contents
5
Introduction
11
Purpose
11
Scope
11
General Description
11
Platform
11
Platform Controller
11
Elevating Assembly
11
Figure 1-1: X Series Work Platform
11
Chassis
12
Purpose of Equipment
12
Operation and Specifications
14
Introduction
14
Pre-Operation and Safety Inspection
14
Operation and Specifications
15
Figure 2-2: Emergency Lowering
15
Operation
16
Platform Extension
16
Travel with Platform Lowered
16
Figure 2-4: Platform Extension
16
Steering
17
Elevating the Platform
17
Travel with Work Platform Elevated
17
Lowering the Platform
17
Emergency Lowering
18
Figure 2-5: Emergency Lowering Valve Handle
18
Lower the Guardrails, X26N
19
Fold down Guardrails, X31N
19
After Use each Day
20
Parking Brake Release
20
Figure 2-6: Parking Brake Release
20
2.4 - Transporting the Work Platform
21
Figure 2-7: Secure Crane Straps
21
Figure 2-8: Transporting the Work Platform
21
Maintenance
22
Blocking Elevating Assembly
22
Figure 2-9: Blocking the Elevating Assembly
22
Battery Maintenance
23
Figure 2-10: Power Module
23
Battery Charging
24
Preventative Maintenance
26
2.7 - Preventative Maintenance Checklist Maintenance Checklist
27
Preventative Maintenance Key
27
Preventative Maintenance Report
27
Specifications
28
Maintenance
29
Introduction
29
Terminology
29
General Procedures
29
Date Code Identification on Hoses
29
Special Tools
30
Upright Connectors
30
Figure 3-1: Upright Connector Kit
30
Figure 3-2: Plugs and Receptacles, Upright Connectors
30
Crimping
31
Female Connector (Receptacle)
31
Figure 3-3: Locking Finger, Upright Connector
31
Figure 3-4: Heavy Duty Upright Connector
31
Releasing Locking Fingers
31
Removing Contact from Heavy Duty Plug
31
Supporting Elevating Assembly
32
X20N, X20W, X26N
32
Figure 3-5: Blocking the Elevating Assembly--X20N, X20W, X26N
32
X31N
33
Battery Maintenance
34
Battery Inspection and Cleaning
34
Battery Charging
34
Battery Cell Equalization
35
Switch Adjustments
36
Tilt Sensor
36
Down Limit Switch
36
Figure 3-9: Level Sensor
36
Figure 3-10: down Limit Switch
36
Control Handle
37
Figure 3-11: Control Handle
37
3.8 - Motor Controller and I/O Board Dip Switch Settings
38
Controller
38
I/O Board
38
Figure 3-12: Controller
38
Figure 3-13: I/O Board
38
3.9 - Hydraulic Oil Tank and Filter
39
Reservoir Breather/Cap
39
Figure 3-14: Oil Filter
39
Figure 3-15: Hydraulic Tank
39
3.10 - Setting Hydraulic Pressures
40
Main Relief Valve
40
Steering Relief Valve
41
Lift Relief Valve
41
Counterbalance Valves
41
Hydraulic Manifold
42
Removal
42
Disassembly
42
Cleaning and Inspection
42
Assembly
42
Installation
42
Figure 3-17: Hydraulic Manifold
43
Hydraulic Pump
44
Removal
44
Installation
44
Hydraulic Drive Motors and Hubs
44
Figure 3-18: Hydraulic Pump
44
Figure 3-19: Drive Motor
44
Brake Cylinder
45
Removal
45
Disassembly
45
Figure 3-21: Brake Cylinder Assembly
45
Cleaning and Inspection
46
Assembly
46
Installation
46
3.15 - Steering Cylinder
46
Removal
46
Disassembly
46
Assembly
47
Installation
47
3.16 - Depression Mechanism Cylinder
47
Removal
47
Figure 3-23: Depression Mechanism Cylinder
47
Removal
48
Disassembly
48
Cleaning and Inspection
48
Figure 3-24: Five Section Scissor Assembly
48
Reassembly
49
Figure 3-25: Lift Cylinder Remove and Replace
49
Installation
50
Figure 3-26: Lift Cylinder Assembly
50
Electric Motor
51
Troubleshooting
51
Disassembly
51
Inspection
51
Figure 3-27: Electric Motor
51
Maintenance
52
3.19 - Torque Specifications
52
Fasteners
52
Table 3-1: Torque Specifications for Hydraulic Components
52
Table 3-2: Torque Specifications for SAE Fasteners
52
Table 3-3: Torque Specifications for Metric Fasteners, U.S. Customary Units
53
Table 3-4: Torque Specifications for Metric Fasteners, si Units
53
Introduction
55
General Procedure
55
Troubleshooting
56
Special Tools
56
Adjustment Procedures
56
Checking Pump Pressures
56
4.3 - Upright Motor Controller Diagnostics
57
Table 4-1: LED Fault Codes
57
Measured Voltage at I/O Board
58
Hydraulic
59
Troubleshooting
59
Table 4-2: Hydraulic Troubleshooting Table
59
Electric
60
Figure 2-11: Battery Charger
60
Figure 3-7: Battery Charger
60
Table 4-3: Electrical Troubleshooting Table
60
Introduction
63
Contents
63
Electrical
64
Figure 2-1: Chassis Controls
64
Figure 2-3: Platform Controls
64
Legend: Electrical Schematic, X20N--065616-024
64
Legend: Electrical Schematic, X20W, X26N, X31N--066769-020
66
Legend: Hydraulic Schematic, X20N--065615-023
68
Legend: Hydraulic Schematic, X20W, X26N--066781-020
70
Legend: Hydraulic Schematic, X31N--066781-021
72
Hydraulics
80
Figure 3-8: Power Module
84
Figure 3-20: Brake Cylinder
100
Figure 3-22: Steering Cylinder
100
Lift Cylinder
112
Figure 3-16: Hydraulic Manifold
128
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Upright X Series Service & Parts Manual (166 pages)
Aerial Work Platform
Brand:
Upright
| Category:
Lifting Systems
| Size: 6.22 MB
Table of Contents
Table of Contents
5
Introduction & Specifications
7
Introduction
7
Purpose
7
Scope
7
General Information
7
Description
7
Purpose and Limitations
7
Specifications
8
Machine Preparation
9
Preparation for Use
9
Preparation for Shipment
9
Transporting Work Platform
10
Storage
10
Preservation
10
Batteries
10
Operation
11
Introduction
11
General Functioning
11
Design Features
11
Safety Rules and Precautions
11
Controls and Indicators
12
Platform/Controller
12
Chassis
12
Battery Charger
13
Pre-Operation Inspection
14
Operation
14
Travel with Platform Lowered
15
Steering
15
Elevating Platform
15
Travel with Platform Elevated
15
Lowering Platform
16
Emergency Lowering
16
After Use each Day
16
Parking Brake Release
16
Fold down Guardrails
16
Maintenance
17
Introduction
17
Special Tools
17
Preventative Maintenance
17
Preventative Maintenance Table Key
18
Preventative Maintenance Report
18
Blocking Elevating Assembly
19
Installation
19
Removal
19
Blocking the Elevating Assembly
19
Battery Maintenance
20
Battery Charging
20
Battery Inspection and Cleaning
20
Battery Cell Equalization
21
Lubrication
21
Steering Linkage
21
Hydraulic Oil Tank and Filter
21
Fluid Level
21
Oil and Filter Replacement
21
Reservoir Breather/Cap
22
Main Relief Valve
22
Setting Hydraulic Pressures
22
Counterbalance Valves
23
Hydraulic Manifold
23
Pump Relief Valves
24
Steering Relief Valve
23
Switch Adjustments
24
Tilt Sensor
24
Introduction
24
Adjustment
24
Down Limit Switch
25
Optional Proportional Controller
25
Down Limit Switch Adjustment
25
Proportional Controller Adjustment
25
Hydraulic Manifold
26
Removal
26
Disassembly
26
Cleaning and Inspection
26
Assembly
26
Installation
26
Hydraulic Pump
28
Removal
28
Installation
28
Hydraulic Drive Motors and Hubs
28
Brake Cylinder
29
Removal
29
Disassembly
29
Cleaning and Inspection
29
Assembly
29
Installation
29
Steering Cylinder
30
Removal
30
Disassembly
30
Cleaning and Inspection
30
Assembly
30
Installation
30
Steering Cylinder Installation
30
Lift Cylinder
31
Removal
31
Disassembly
31
Cleaning and Inspection
31
Reassembly
32
Installation
32
Electric Motor
32
Troubleshooting
32
Disassembly
32
Inspection
32
Reassembly
33
Torque Specifications
34
Hydraulic Components
34
Fasteners
34
Troubleshooting
35
Introduction
35
General Procedure
35
Notes
38
Index
39
6 0 Introduction
39
6.1 Electrical Schematic,X20N, X20W, X26N.6-2
40
Electrical Schematic, X31N
40
Electrical Schematic, X20N, X20W, X26N
41
Electrical Schematic, X31N
43
Hydraulic Schematic, X31N
44
Hydraulic Schematic, X20N, X20W, X26N
45
Hydraulic Schematic, X31N
47
7 0 Introduction
49
Index
49
Upright X Series Service And Maintenance Manual (115 pages)
Brand:
Upright
| Category:
Scissor Lifts
| Size: 5.92 MB
Table of Contents
Table of Content
3
Essentials
6
Brief I Ntroduction
7
Safety Rules
7
Personnel Safety
8
Work Place Safety
9
Specif Ication
10
Hydraulic Specifications
10
Hydraulic Joint Thread Torque
11
Hydraulic Hoses and Fittings Installation Procedures
12
Specification
13
SAE Fastener Torque Chart
13
Metric Fasteners Torque Chart
13
Regular Maintenance Procedures
15
Symbol Legend
15
Check Table a Program
16
Basic Principle
17
Check the Operating Manual and Safety Manual
20
Check the Logo and Label
20
Perform Pre-Operation Check
20
Perform Functional Test
20
Check the Hydraulic Oil Level
20
Check the Tire Pressure
20
Check Table B Program
21
Check the Battery
21
Check the Electrical Wiring
21
Check Tire, Wheel and Groove Nut Torque
21
Test Emergency Stop
21
Test the Key Switch
21
Test Drive Brakes
21
Test Drive Speed - Stowed Position
21
Test Drive Speed - Raised Position
21
Check the Electrical Contactor
21
Check Table a Program
22
Perform Pre-Operation Check
23
Perform Functional Tests
23
Check the Hydraulic Oil Level
24
Check the Hydraulic Oil Leak
24
Check the Tire Pressure
25
Check Table B Program
26
Check the Battery
26
Check the Electrical Wiring
28
Check Tire, Wheel and Groove Nut Torque
29
Test Emergency Stop
29
Test the Key Switch
30
Test Drive Brakes
30
Test Drive Speed - Stowed
31
Test Drive Speed - Raised
31
Check the Electrical Contactor
32
Perform Hydraulic Oil Analysis
32
Check the Oil Level in the Drive Hub
33
Replace the Hydraulic Tank
33
Return Filter
33
Make Sure the Brake Assembly Mechanism Is Correct
34
Check the Table C Program
35
Overload Sensor
35
Platform Height Sensor
36
Check Table D Program
38
Check the Chassis and Platform Slider
38
Replace the Hydraulic Filter
38
Replace the Wheel Oil
39
Test Function Pump
40
Check Table E Program
41
Test or Replace Hydraulic Oil
41
Apply Grease to Steering Shaft and Wheel Bearings
42
Repair Procedures
44
Platform Controller
44
Platform Removal
45
Controller Circuit Board Method
45
Method to Remove the Handle
46
Method to Remove the Platform Alarm
46
Platform Components
48
Method to Remove the Platform
48
Method to Remove the Platform Extension
49
Scissor Arm Parts (MX1930 for Sample)
50
Method of Removing Scissor Arm Parts
51
Separate Link Group
53
Scissor Arm Parts (X2632 for Sample)
54
Method of Removing Arm Parts
55
Method to Replace the Platform Pad
57
Lifting Cylinder
58
Method to Lift the Hydraulic Cylinder
58
Chassis Components
60
Chassis Parts
60
Hydraulic Pump
60
Method to Test Hydraulic Pump
60
Method to Remove Hydraulic Pump
60
Hydraulic Tank
61
Method to Remove the Hydraulic Tank
61
Right Steering Seat
62
Method to Remove the Motor
63
Method to Remove the Steering Cylinder
63
Fault Code
65
Before Troubleshooting
65
General Maintenance Process
66
Fault C Ode
67
B System Fault Code
67
System Noise and Vibration
69
System Work Overheating
70
System Unresponsive
71
The System will Not Operate in both Directions
72
A Certain Direction of the System will Not Operate
73
It’s Difficult to Find the Median or There Is no Median
73
Electrical Fault Diagnosis
74
Schematic Diagram
75
Electrical Schematic of Electric Drive a System
76
Spare Parts Code
77
Electrical Schematic Diagram of Electric Drive B System
78
Electrical Schematic Diagram of Hydraulic Drive a System
80
Illustration of Electrical Components of Hydraulic Drive a System
83
High Current Wiring Diagram of Hydraulic Drive a System
85
Wiring Diagram of Hydraulic Drive a System
86
Schematic Diagram of Valve Group Connection Line of Lower Control Box to Controller of Hydraulic Drive a System
91
Upper Control Six Core Diagram of Hydraulic Drive a System
93
Base Control Box Internal Wiring Diagram of Hydraulic Drive a System
95
Upper Control Box Internal Wiring Diagram of Hydraulic Drive a System
97
Electrical Schematic of Hydraulic Drive B System
99
Illustration of Electrical Components of Hydraulic Drive B System
101
High Current Wiring Diagram of Hydraulic Drive B System
103
Wiring Diagram of Hydraulic Drive B System
104
Upper Control Six Core Diagram of Hydraulic Drive B System
106
Connection Diagram of Hydraulic Drive B System
108
Schematic Diagram of Connection of Hydraulic Drive B System
109
Wiring Diagram of Hydraulic Drive B System
111
Hydraulic Schematic of MX1930, X2632
113
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Upright X Series Operator's Manual (17 pages)
Brand:
Upright
| Category:
Scissor Lifts
| Size: 2.6 MB
Table of Contents
Operation
4
Platform Extension
4
Travel with Platform Lowered
4
Elevating the Platform
5
Travel with Work Platform Elevated
5
Emergency Lowering
6
After Use each Day
8
Parking Brake Release
8
Maintenance
10
Blocking Elevating Assembly
10
Battery Maintenance
11
Battery Charging
12
Preventative Maintenance
14
Maintenance Checklist
15
Preventative Maintenance Report
15
Specifications
16
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