Trane R Series Manuals

Manuals and User Guides for Trane R Series. We have 8 Trane R Series manuals available for free PDF download: Installation Operation & Maintenance, Installation, Operation And Maintenance Manual, Diagnostic Troubleshooting Repair

Trane R Series Installation Operation & Maintenance (168 pages)

175-450 ton units (60 Hz); 125-450 ton units (50 Hz)

Brand: Trane | Category: Chiller | Size: 5.66 MB

Important Notices
3
Refrigerant Emission Control
4
Warnings and Cautions
5
Table of Contents
7
General Information

9
Installation - Mechanical

23
- Storage
  23
- Vibration Eliminators
  23
- Location Requirements
  23
  - Recommended Operating and Service Clearances
    24
  - Ventilation
    24
  - Water Drainage
    24
- Access Restrictions
  24
- Moving and Rigging
  25
- Unit Weights and Dimensions for Rigging
  25
- Lifting Procedure
  27
  - Lifting the Unit
    28
  - Alternate Moving Method
    29
- Isolation Pads
  29
- Water Piping
  31
- Piping Connections
  31
- Unit Leveling
  31
- Water Pressure Drop Data
  39
  - Condenser Pressure Drop
    39
  - Making Grooved Pipe Connections
    45
  - Leaving Chilled Water Piping
    45
  - Vents and Drains
    45
  - Entering Chilled Water Piping
    45
  - Leaving Condenser Water Piping
    46
- Condenser Water Regulating Valve Adjustment
  46
- Water Treatment
  46
- Water Pressure Gauges and Thermometers
  47
- Water Pressure Relief Valves
  47
- Flow Sensing Devices
  47
- Refrigerant Pressure Relief Valve Venting
  48
- Relief Valve Locations
  48
- Thermal Insulation
  49
Installation - Electrical

51
Operating Principles - Mechanical

63
- General
  63
- RTHC - Basic Unit Components
  63
- Refrigeration (Cooling) Cycle
  64
  - Cycle Description
    64
  - Pressure /Enthalpy Curve
    65
  - Refrigerant Flow Diagram
    65
- Compressor Description
  66
  - RTHC Compressor
    66
  - Compressor Motor
    67
  - Compressor Rotors
    67
  - Slide Valve Movement
    67
- Oil Management System
  67
  - Oil Flow Diagram
    68
  - Oil Flow Protection
    68
  - Lubricant Recovery
    69
- Oil Filter
  69
  - Compressor Bearing Oil Supply
    69
  - Compressor Rotor Oil Supply
    69
- Oil Cooler
  70
- UCP2 Microprocessor Control System
  71
- Control System Block Diagram
  72
- Chiller Module - 1U1
  72
- Stepper Module - 1U3
  73
- Printer Interface Module - 1U7
  73
- Clear Language Display (CLD) - 1U4
  73
- Options Module - 1U5
  73
- COMM 3 or COMM 4 (Tracer Interface)- 1U6
  73
  - Clear Language Display Key Assignments
    74
  - Settings Groups
    74
- Key Functions
  74
- Report Groups
  74
- Communications and Settings Storage
  75
- No Communications - Data Not Valid
  75
- Chiller Report
  76
- Custom Report Group - Programming Instructions
  76
- Refrigerant Report
  82
- Compressor Report
  83
- Operator Settings
  84
  - Operator Settings Group Heading
    84
  - Menu Settings Password
    84
  - Time of Day Setting
    84
  - Front Panel Current Limit Setpoint
    85
  - Print Report
    85
  - Front Panel Chilled Water Setpoint
    85
  - Chilled Water Reset Type
    85
  - Start Reset Setpoint
    86
  - Max Reset Setpoint
    86
  - Chilled Water Setpoint Source
    86
  - Setpoint Source Override
    86
  - Keypad/Display Lockout
    87
- Service Settings (Non Password Protected Service Settings Group)
  87
  - Display Menu Headings
    88
  - Clear Custom Menu
    88
  - Language Setting
    88
  - Differential to Start
    88
  - Evap/Cond Pump off Delay Time
    89
  - Printer Setups
    89
  - Field Startup Group Password Request
    90
  - Machine Configuration Group Password Request
    90
  - Clear Restart Inhibit Timer
    90
- Service Settings (Password Protected Field Startup Group)
  90
- Service Settings (Password Protected Machine Configuration Group)
  94
- Service Tests
  100
- Service Settings (Password Protected Refrigerant Monitor Settings Group)
  100
- Service Settings (Password Protected Refrigerant Monitor Calibration Group)
  100
  - Service Tools Group Password Request
    101
  - Service Tests Menu Heading
    101
  - Chilled Water Pump
    101
  - Condenser Water Flow Switch Status
    101
  - Expansion Valve Test
    102
  - EXV Control Mode/Exv Position Commands
    102
  - EXV Position/Percent and Steps Open
    102
  - Manual Loading/Unloading Duty Cycle
    103
  - Oil Flow Delta Pressure Switch Status
    103
  - Oil Return Gas Pump Fill Solenoid Valve
    103
  - Oil Return Gas Pump Drain Solenoid
    103
  - Module Software Revision Levels
    104
  - Factory Settings
    104
  - General Factory Settings
    104
- Diagnostics
  106
  - Diagnostics Group Header Display Screens
    106
  - Clearing Diagnostics
    108
Unit Start-Up

109
- Daily Unit Start-Up
  109
- Limit Conditions
  111
- Seasonal Unit Start-Up Procedure
  111
- Daily Unit Shutdown
  113
- Seasonal Unit Shutdown
  113
- Unit Is Preparing to Shutdown
  113
- Weekly Maintenance and Checks
  115
- Monthly Maintenance and Checks
  115
  - Operating Conditions at Minimum Load
    115
  - Operating Conditions at Full Load
    115
Periodic Maintenance

115
- Overview
  115
- Annual Maintenance
  116
- Scheduling Other Maintenance
  116
- Operating Log
  116
Maintenance Procedures

116
- Series R Start-Up Test Log
  117
- Cleaning the Condenser
  129
- Cleaning the Evaporator
  129
- Compressor Oil
  129
- Mechanical Cleaning Procedure
  129
- Oil Sump Level Check
  130
- Removing Compressor Oil
  130
- Oil Charging Procedure
  131
- Replacing the Main Oil Filter (Hot Filter)
  131
- Recommended Oil Charges
  132
- Replacing the Gas Pump Oil Filter
  132
- Refrigerant Charging
  133
  - Freeze Protection
    134
  - Diagnostic Annunciation
    135
  - Diagnostic Displays
    135
  - Active Diagnostics
    136
  - Historic Diagnostics
    136
  - Operating Mode at Time of Last Diagnostic
    136
  - Other Active Diagnostics
    136
  - Unit Electrical Data
    147

Trane R Series Installation, Operation And Maintenance Manual (170 pages)

Air-Cooled Helical Rotary Liquid Chillers

Brand: Trane | Category: Chiller | Size: 9.4 MB

Warnings, Cautions and Notices

2
- Table of Contents
  4
Model Number Description

8
- Outdoor Unit Nameplate
  8
- Compressor Nameplate
  8
- Unit Model Number
  9
- Compressor Model Number
  10
- Compressor Serial Number
  10
General Data

11
- Unit Description
  11
- Accessory/Option Information
  11
  - Isolator Shipping Location
    11
Pre-Installation

22
- Unit Inspection
  22
- Inspection Checklist
  22
- Storage
  22
- Installation Responsibilities
  22
- General
  22
Dimensions and Weights

23
- Clearances
  23
- Dimensions
  26
- Weights
  38
Installation - Mechanical

41
- Location Requirements
  41
  - Noise Considerations
    41
  - Foundation
    41
  - Clearances
    41
- Rigging
  41
  - Lifting Procedure
    41
- Isolation and Sound Emission
  44
  - Unit Isolation and Leveling
    44
- Drainage
  48
- Evaporator Water Piping
  48
  - Evaporator Piping
    48
  - Entering Chilled Water Piping
    49
  - Leaving Chilled Water Piping
    49
  - Evaporator Drain
    49
  - Evaporator Flow Switch
    49
- Water Pressure Gauges
  52
- Water Pressure Relief Valves
  52
- Freeze Protection
  52
- Low Evaporator Refrigerant Cutout, Glycol Recommendations
  53
  - Procedure
    53
  - Specials
    53
Installation - Mechanical - Remote Evaporator Option

55
Installation - Electrical

64
Operating Principles

106
- Refrigeration Cycle
  106
- Refrigerant R-134A
  106
- Compressor
  106
- Condenser and Subcooler
  107
- Expansion Valve
  108
- Evaporator
  108
- Oil System
  108
Controls Interface

109
- Overview
  109
- Dynaview Display
  109
  - Key Functions
    109
  - Display Screens
    110
  - Modes Screen
    111
  - Chiller Screen
    115
  - Compressor Screen
    115
  - Refrigerant Screen
    115
  - Setpoint Screen
    116
  - Diagnostic Screen
    117
  - Power-Up
    117
- Display Formats
  117
  - Units
    117
  - Languages
    117
- Techview
  117
  - Software Download
    118
  - Unit View
    118
  - Compressor Service View
    119
  - Status View
    119
  - Setpoint View
    119
  - Diagnostics View
    120
  - Configuration View
    120
  - Software View
    123
  - Binding View
    123
  - Replacing or Adding Devices
    123
Pre-Start Checkout

126
- Installation Checklist
  126
- Receiving
  126
- Unit Location and Mounting
  126
- Unit Piping
  126
- Electrical Wiring
  126
- General
  127
- Unit Voltage Power Supply
  128
- Unit Voltage Imbalance
  128
- Unit Voltage Phasing
  128
- Water System Flow Rates
  129
- Water System Pressure Drop
  129
- CH530 Set-Up
  129
Unit Start-Up Procedures

130
- Daily Unit Start-Up
  130
- General
  130
- Seasonal Unit Start-Up Procedure
  130
- System Restart after Extended Shutdown
  131
Shutdown

136
- Temporary Shutdown and Restart
  136
- Extended Shutdown Procedure
  136
Maintenance

137
- Weekly Maintenance
  137
- Monthly Maintenance
  137
- Annual Maintenance
  137
- Refrigerant and Oil Charge Management
  140
- R-134A Field Charging Procedure
  141
- Charge Isolation in the High or Low Side of System
  142
  - High Side Charge Isolation Procedure
    142
  - Low Side Charge Isolation Procedure
    142
- Refrigerant Filter Replacement Procedure
  143
- Lubrication System
  143
  - Oil Charging Procedure
    143
  - Factory (Initial) Oil Charging Procedure
    145
  - Field Oil Charging Procedure
    145
- Evaporator Tube Replacement
  146
- Compressor Replacement
  146
- Condenser Maintenance
  147
  - Condenser Coil Cleaning
    147
- Travel Restraint
  147
Diagnostics

148
- Legend to Diagnostics Table
  148
- Starter Diagnostics
  148
- Main Processor Diagnostics
  154
- Communication Diagnostics
  162
- Main Processor Boot Messages and Diagnostics
  167
Unit Wiring

168

Trane R Series Installation Operation & Maintenance (184 pages)

Helical Rotary Liquid Chillers. 175-450 ton units (60 Hz) 125-450 ton units (50 Hz)

Brand: Trane | Category: Chiller | Size: 5.36 MB

Table of Contents
3
General Information

5
Unit Model Number

7
- Installation Overview
  12
Installation Mechanical

19
- Storage
  19
- Location Requirements
  19
- Moving and Rigging
  21
- Lifting Procedure
  25
- Isolation Pads
  29
- Unit Leveling
  30
- Water Piping
  31
- Water Pressure Drop Data
  39
- Condenser Water Regulating Valve
  49
- Water Treatment
  50
- Water Pressure Gauges and Thermometers
  51
- Water Pressure Relief Valves
  51
- Flow Sensing Devices
  51
- Refrigerant Pressure Relief Valve Venting
  52
- Thermal Insulation
  54
Installation Electrical

57
Operating Principles Mechanical

75
- General
  75
- Refrigeration (Cooling) Cycle
  75
- Compressor Description
  78
- Oil Management System
  80
- Oil Cooler
  83
Operator Interface Controls

85
- CH530 Communications Overview
  85
- Controls Interface
  85
- Dynaview Interface
  86
- Display Screens
  87
- Keypad/Display Lockout Feature
  88
- Main Screen
  89
- Reports Screen
  94
- Settings Screen
  96
- Diagnostic Screen
  98
Techview

99
- Minimum PC Requirements to Install and Operate Techview
  100
- Unit View
  101
- Status View
  102
- Setpoint View
  105
- Manual Override View
  109
- Diagnostics View
  111
- Software View
  115
- Binding View
  116
- Software Download
  117
Unit Start-Up

119
- Power up
  119
- Power up to Starting
  119
- Stopped to Starting
  121
- Seasonal Unit Start-Up Procedure
  123
Unit Shutdown

127
- Normal Shutdown to Stopped
  127
- Seasonal Unit Shutdown
  128
Periodic Maintenance

129
- Overview
  129
- Weekly Maintenance and Checks
  129
- Monthly Maintenance and Checks
  129
- Annual Maintenance
  130
- Scheduling Other Maintenance
  131
Maintenance Procedures

135
- Cleaning the Condenser
  135
- Mechanical Cleaning Procedure
  135
- Chemical Cleaning Procedure
  138
- Cleaning the Evaporato
  139
- Compressor Oil
  139
- Oil Sump Level Check
  139
- Removing Compressor Oil
  141
- Oil Charging Procedure
  141
- Replacing the Main Oil Filt E (Hot Filter)
  142
- Replacing the Gas Pump Oil Filter
  143
- Refrigerant Charge
  143
- Refrigerant Charging
  144
Diagnostics

147
Wiring Schematics

161
- Unit Electrical Data
  161

Trane R Series Installation Operation & Maintenance (188 pages)

R Series Rotary Liquid Chillers Water-Cooled and Condenserless

Brand: Trane | Category: Chiller | Size: 8.68 MB

Table of Contents
3
General Information

5
- Unit Identification
  5
- Unit Inspection
  5
- Inspection Checklist
  5
- Loose Parts Inventory
  5
- Unit Description
  5
- Installation Responsibilities
  9
- Nameplates
  10
- Unit Nameplate
  10
- Model Number Coding System
  11
- Storage
  14
Installation - Mechanical

15
- Pre-Installation
  15
- Location Requirements
  15
- Rigging
  15
- Lifting Procedure
  16
- Unit Isolation and Leveling
  27
- Water Piping
  31
- Evaporator Water Piping (for RTWA and RTUA Units Only)
  31
- Leaving Chilled Water Piping
  33
- Condenser Water Piping (for RTWA Units Only)
  38
- Water Regulations Valve (for RTWA Units Only)
  39
- Water Treatment
  41
- Water Pressure Gauges
  41
- Water Pressure Relief Valves
  41
- Field-Installed Water Temperature Sensors
  41
- Water Sensor Installation Procedure
  41
- Refrigerant Relief Valve Venting
  42
- Initial Leak Test
  44
Installation - Remote Condenser

45
- Remote Air-Cooled Condenser Interconnecting Refrigerant Piping
  45
Installation - Electrical

58
- Installer-Supplied Components
  62
- Power Supply Wiring
  62
- Interconnecting Wiring
  62
  - Rtwa
    66
  - Air-Cooled Condenser RTCA
    66
- Low Voltage Wiring
  67
- Optional Bidirectional Communications Link (BCL)
  75
- Remote Clear Language Display Installation Procedure
  77
- Installation Checklist
  81
Operating Principles

83
- Refrigeration (Cooling) Cycle
  85
- Oil System Operation (RTWA and RTUA Only)
  87
Controls Interface

91
- Clear Language Display Keypad Overview
  91
- Diagnostics
  112
- Operational Features
  113
- DIP Switch Settings
  120
Pre-Start Checkout

122
- Unit Voltage Power Supply
  123
- Unit Voltage Imbalance
  124
- Unit Voltage Phasing
  124
- Water System Flow Rates
  126
- Water System Pressure Drop
  126
Start-Up Procedures

127
- System Superheat
  128
- System Subcooling
  128
Unit Shutdown Procedures

131
Periodic Maintenance

133
- Weekly Maintenance
  133
- Monthly Maintenance
  133
- Annual Maintenance
  133
Maintenance

137
- Cleaning the Evaporator (RTWA and RTUA)
  137
- Cleaning the Condenser
  137
- Water Treatment
  139
- Oil Separator Level Check
  139
Refrigerant Charging

143
- Adding Refrigerant
  143
- Low Side Repairs
  144
- High Side Repair
  144
Diagnostics

146
Unit Wiring

155
- American Standard
  188

Trane R Series Installation Operation & Maintenance (84 pages)

R Series Air-Cooled Helical Rotary Liquid Chiller

Brand: Trane | Category: Chiller | Size: 3.07 MB

General Information

2
Installation - Mechanical

24
- Installation Responsibilities
  24
- Nameplates
  24
- Storage
  26
- Location Requirements
  26
  - Isolation and Sound Emission
    26
  - Neoprene Isolator Installation
    26
  - Noise Considerations
    26
  - Foundation
    27
  - Clearances
    27
  - Drainage
    28
- Unit Water Piping
  28
- Unit Piping
  28
- Entering Chilled Water Piping
  29
- Leaving Chilled Water Piping
  29
- Heat Recovery Water Piping
  29
- Evaporator Drain
  29
- Evaporator Flow Switch
  29
- Water Treatment
  30
- Water Pressure Gauges
  41
- Water Pressure Relief Valves
  41
- Freeze Protection
  41
Installation - Electrical

42
- General Recommendations
  43
- Installer-Supplied Components
  48
- Power Supply Wiring
  48
  - Control Power Supply
    48
  - Heater Power Supply
    48
  - Water Pump Power Supply
    48
- Interconnecting Wiring
  49
- Low Voltage Wiring
  54
- External Emergency Stop
  54
- External Auto/Stop
  54
- Ice Making Option
  55
- External Chilled Water Setpoint (CWS)
  55
- External Current Limit Setpoint (CLS)
  56
- Outdoor Air Temperature Sensor
  56
- Communication Card CSR
  57
- Communication Link Connection Procedure
  57
- Lontalk Communication Interface
  58
Operating Principles

64
- System Schematics
  64
Pre-Start Checkout

67
- Installation Checklist
  67
- Receiving
  67
- Unit Location and Mounting
  67
- Unit Piping
  67
- Electrical Wiring
  67
- General
  68
- Unit Voltage Power Supply
  69
- Unit Voltage Imbalance
  69
- Unit Voltage Phasing
  69
- Water System Flow Rates
  70
- Water System Pressure Drop
  70
Unit Start-Up Procedures

71
- Daily Unit Start-Up
  71
- General
  72
- Seasonal Unit Start-Up Procedure
  73
- System Restart after Extended Shutdown
  73
Unit Shutdown Procedures

74
- Temporary Shutdown and Restart
  74
- Extended Shutdown Procedure
  74
Maintenance

75
- General
  75
- Weekly Maintenance
  75
- Monthly Maintenance
  75
- Annual Maintenance
  75
Maintenance Procedures

76

Trane R Series Installation Operation & Maintenance (138 pages)

Air-Cooled Helical Rotary Liquid Chillers

Brand: Trane | Category: Chiller | Size: 12.32 MB

Trane R Series Installation Operation & Maintenance (76 pages)

Air-Cooled Helical-Rotary Liquid Chiller 50 Hz 400-1500 kW

Brand: Trane | Category: Chiller | Size: 3.79 MB

Table of Contents
2
General Information

6
- Unit Inspection
  6
- Loose Parts Inventory
  6
- General Data Tables
  7
Installation - Mechanical

19
- Installation Responsibilities
  19
- Storage
  19
- Special Lifting and Moving Instructions
  20
- Isolation and Sound Emission
  21
- Foundation
  22
- Clearances
  22
- Dimensional Data
  23
- Unit Isolation and Leveling
  30
- Neoprene Isolator Installation
  30
- Drainage
  30
- Evaporator Grooved Pipe
  30
- Water Treatment
  31
- Entering Chilled-Water Piping
  31
- Leaving Chilled-Water Piping
  31
- Evaporator Drain
  31
- Evaporator Flow Proving Device
  31
- Performance Data
  32
- Water Pressure Gauges
  34
- Water Pressure Relief Valves
  35
- Freeze Protection
  35
- Refrigerant Cutouts and Glycol Percentages
  36
Installation - Electrical

39
- General Recommendations
  39
- Wire Sizing
  40
- Electrical Data Tables
  42
- Installer-Supplied Components
  46
- Power Supply Wiring
  46
- Control Power Supply
  46
- Heater Power Supply
  46
- Water Pump Power Supply
  47
- Interconnecting Wiring
  47
- Alarm and Status Relay Outputs (Programmable Relays)
  48
- Relay Assignments Using Techview
  49
- Low Voltage Wiring
  49
- Emergency Stop
  49
- External Auto/Stop
  49
- External Circuit Lockout
  50
- Ice-Building Option
  50
- Optional External Chilled-Water Set Point (ECWS)
  51
- Optional Current Limit Setpoint
  51
- Optional Tracer Comm 3 Interface
  53
- Lontalk® Communications Interface for Chillers (LCI-C)
  54
Operating Principles

55
Pre-Start Checkout

57
- Installation Checklist
  57
- General
  58
- Unit Voltage Power Supply
  58
- Unit Voltage Imbalance
  59
- Unit Voltage Phasing
  59
- Water System Flow Rates
  59
- Water System Pressure Drop
  59
- CH.530 Set-Up
  59
Unit Startup Procedures

60
- Daily Unit Startup
  60
- General
  60
- Seasonal Unit Startup Procedure
  61
- System Restart after Extended Shutdown
  61
Unit Shutdown Procedures

62
- Temporary Shutdown and Restart
  62
- Extended Shutdown Procedure
  62
Periodic Maintenance

63
Maintenance Procedures

64

Trane R Series Diagnostic Troubleshooting Repair (88 pages)

70-125 Ton Air-Cooled and Water-Cooled Rotary Liquid Chillers

Brand: Trane | Category: Chiller | Size: 1.84 MB

Trane Categories

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More Trane Manuals

Trane R Series Manuals

Table of Contents

General Information

Installation - Mechanical

Installation - Electrical

Operating Principles - Mechanical

Unit Start-Up

Periodic Maintenance

Maintenance Procedures

Table of Contents

Warnings, Cautions and Notices

Model Number Description

General Data

Pre-Installation

Dimensions and Weights

Installation - Mechanical

Installation - Mechanical - Remote Evaporator Option

Installation - Electrical

Operating Principles

Controls Interface

Pre-Start Checkout

Unit Start-Up Procedures

Shutdown

Maintenance

Diagnostics

Unit Wiring

Table of Contents

General Information

Unit Model Number

Installation Mechanical

Installation Electrical

Operating Principles Mechanical

Operator Interface Controls

Techview

Unit Start-Up

Unit Shutdown

Periodic Maintenance

Maintenance Procedures

Diagnostics

Wiring Schematics

Table of Contents

General Information

Installation - Mechanical

Installation - Remote Condenser

Installation - Electrical

Operating Principles

Controls Interface

Pre-Start Checkout

Start-Up Procedures

Unit Shutdown Procedures

Periodic Maintenance

Maintenance

Refrigerant Charging

Diagnostics

Unit Wiring

Table of Contents

General Information

Installation - Mechanical

Installation - Electrical

Operating Principles

Pre-Start Checkout

Unit Start-Up Procedures

Unit Shutdown Procedures

Maintenance

Maintenance Procedures

Table of Contents

Table of Contents

General Information

Installation - Mechanical

Installation - Electrical

Operating Principles

Pre-Start Checkout

Unit Startup Procedures

Unit Shutdown Procedures

Periodic Maintenance

Maintenance Procedures

Table of Contents

General Information

Interprocessor Communications

Temperature Sensor Checkout