Toyota 2C Diesel Engine Manuals

Manuals and User Guides for Toyota 2C Diesel Engine. We have 1 Toyota 2C Diesel Engine manual available for free PDF download: Repair Manual

Toyota 2C Repair Manual (245 pages)

Brand: Toyota | Category: Engine | Size: 26.41 MB

How to Use this Manual
2
Repair Procedures
2
Specifications
3
Warnings . Cautions. Notes
3
Identification Information
4
Engine Serial Number
4
General Repair Instructions
4
Abbreviations Used in this Manual
6
Engine Mechanical
7
Diesel Engine Diagnosis
8
Preliminary Checks
8
Engine will Not Crank
9
Lack of Power
13
Excessive Exhaust Smoke
14
Exc Essive Fuel Consumption
14
Diesel Electrical System Diagnosis
16
Abnormal Noise
20
Excessive Oil Consumption
20
Turbocharger Electrical System Diagnosis
21
Engine Tune-Up
22
Check Oil Level
22
Check Air Filter
22
Adj Ust Valve Clearance
23
Removal of Timing Belt
32
Mounting Bracket
34
Remove Timing Belt
34
Inspection of Components
36
Idler Pulley
41
Removal of Turbocharger
47
Remove Turbocharger
48
Inspection of Turbocharger
49
Installation of Turbocharger
49
Install Turbocharger
50
Cylinder Head
52
Removal of Cylinder Head
54
Timing Belt Cover
57
Remove Cylinder Head
57
Disassembly of Cylinder Head
58
Remove Valves
59
Assembly of Cylinder Head
69
Insta Ll Camshaft
70
Installation of Cylinder Head
72
Cylinder Block
76
Disassembly of Cylinder Block
77
Remove Piston and con Nectin G Rod
79
Inspection of Cylinder Block
82
Rem Ove Piston Rings
83
Clean Piston
84
Measure Piston Ring End Gap
85
Inspection of Crankshaft
87
Replace M Ent O F Cranksha Ft Rear Oil Seal
90
Fuel System
97
Engine Diagnosis
97
Replacement of Fuel Filter
98
Injection Nozzle
100
Leakage Test
103
Spray Pattern Test
103
Nozzle Cleaning
104
Injection Pump
108
Adjustment of Injection Pump
136
Adjust Idle Speed
148
Cooling System
153
Troubleshooting
154
Check and Replacement of Engine Coolant
155
Ch Eck Coolant Level
155
Replace Engine Coolant
155
Removal of Water Pump
156
Installation of Water Pump
158
Removal of Thermostat
158
Inspection of Thermostat
158
Installation of Thermostat
159
Electric Cooling Fan
164
System Circuit
164
On-Vehicle Inspection
165
Lubrication System
167
Troubleshooting
168
Oil Pressure Check
169
Replacement of Engine Oil and Oil Filter
170
Replace Oil Filter
170
Removal of Oil Pump
171
Remove Oil Pump
172
Disassembly of Oil Pump
173
Replacement of Oil Seal
174
INSTALL Oil FILTER
179
Starting System
181
Pre-Heating System
182
In Spectio N of Components
182
Troubleshooting
190
Starting System Circuit
190
Disassembly of Starter
192
Inspect Bearings
196
Starter Relay
201
Charging System
202
Charging System Circuit
204
Disassembly of Alternator
209
Inspection of Alternator
211
Al Terna Tor Regulator
222
Voltage Adjustment
223
Service Specifications
227
Engine M,Echanical
228
Fuel System
232
Cooling System
236
Lubrication System
236
Starting System
237
Charging System
238
Standard Bolt Torque Specifications
240

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Toyota 2C Repair Manual (245 pages)

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