Toro Z Master 500 Series Manuals

Manuals and User Guides for Toro Z Master 500 Series. We have 2 Toro Z Master 500 Series manuals available for free PDF download: Service Manual, Installation Instructions

Toro Z Master 500 Series Service Manual (168 pages)

Gasoline Engine

Brand: Toro | Category: Engine | Size: 5.86 MB

Table of Contents
4
General Information
9
Think Safety First
9
Specifications
10
Kawasaki Liquid Cooled Product Shots
11
Kohler EFI Product Shots
12
Kohler Gas Product Shots
13
Kawasaki Gas Product Shots
14
Engines
15
Dimensions and Weight
16
Construction
16
Fuel System
16
Traction System
17
Deck Drive
17
Tires
17
Electrical System
17
Cutting Decks
18
General Specifications
19
Greasing and Lubrication
19
Model and Serial Number Locations
20
Available Service Manuals
20
Torque Specifications
21
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
22
Other Torque Specifications
24
SAE Grade 8 Steel Set Screws
24
Thread Cutting Screws (Zinc Plated Steel)
24
Wheel Bolts and Lug Nuts
24
Equivalents and Conversions
25
Chassis
28
Caster Fork Assembly Removal
29
Replacing the Caster Bearings
29
Caster Fork Assembly
31
Front Wheel Removal and Bearing Replacement
32
Fuel Tank Removal
33
Left Side Fuel Tank Removal
33
Left Side Fuel Tank Installation
34
Right Side Fuel Tank Removal and Installation
34
Hood Assembly Removal
35
Hood Assembly Installation
35
Brake Lever Removal
35
Brake Lever Installation
37
Brake Band Removal
37
Brake Band Installation
37
Brake Shaft Removal
38
Brake Shaft Installation
40
Adjusting the Parking Brake
40
Deck Lift Lever Removal
40
Deck Lift Lever Installation
44
Motion Control Assembly Removal
47
Motion Control Assembly Installation
49
Hydraulic System
50
Hydrostatic Pump Removal
51
Hydrostatic Pump Installation
53
Wheel Motor Removal
56
Wheel Motor Installation
58
Adjusting the Handle Neutral
61
Setting the Hydraulic Pump Neutral
63
Setting the RH Hydraulic Pump Neutral
63
Setting the LH Hydraulic Pump Neutral
64
Adjusting the Tracking
65
Replacing the Pump Drive Belt
66
Purging the Hydraulic System
67
Hydraulic Flow Testing Procedure
67
Pushing the Machine by Hand
69
Changing to Machine Operation
70
Engine
72
Kohler Air-Cooled Engine Removal
73
Kohler Air-Cooled Engine Installation
76
Kawasaki Air-Cooled Engine Removal
79
Kawasaki Air-Cooled Engine Installation
81
HP Kohler EFI Air-Cooled Engine Removal
84
HP Kohler EFI Air-Cooled Engine Installation
90
Kohler Electronic Fuel Injection (EFI) Models EFI Fuel System
95
EFI Electrical System
96
HP Kawasaki Liquid-Cooled Engine Removal
97
HP Kawasaki Liquid-Cooled Engine Installation
104
Cooling Fan Assembly Installation
114
General
117
Relays
117
PTO Switch
119
Ignition Switch
121
Neutral Safety Switch
122
Park Brake Switch
123
Seat Switch
124
Seat Delay Module
126
Temperature Gauge Liquid-Cooled Engine Only
127
Temperature Sender
129
Hour Meter
129
Voltmeter Gauge
130
Electric PTO Clutch
131
Coil Resistance Measurement
132
Measuring Clutch Current Draw
132
Mower Decks/Pto
138
Electric PTO Clutch Removal
139
Electric PTO Clutch Installation
141
Mower Deck Removal (52, 60, 72")
145
Mower Deck Installation (52, 60, 72")
148
Mower Spindle Removal
151
Mower Spindle Installation
152
Mower Spindle Disassembly
153
Mower Spindle Assembly
156
Replacing the Mower Belt
161
Adjusting the Mower Belt Tension
162
Leveling the Mower
164
Setting up the Machine
164
Leveling the Mower Side-To-Side
165
Adjusting the Front-To-Rear Mower Pitch
166

Toro Z Master 500 Series Installation Instructions (4 pages)

Brand: Toro | Category: Lawn Mower Accessories | Size: 0.36 MB

Toro Categories

Lawn Mower Lawn Mower Accessories Snow Blower Lawn and Garden Equipment Utility Vehicle

More Toro Manuals

Toro Z Master 500 Series Manuals

Toro Z Master 500 Series Service Manual (168 pages)

Table of Contents

Toro Z Master 500 Series Installation Instructions (4 pages)

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